Tile cutter automatic counter bore device

Abstract

The utility model relates to an automatic counter bore device for a tile cutter, which belongs to the technical field of workpiece processing equipment and comprises a worktable, a feeding unit, a counter bore unit and a receiving unit. The workbench is connected with a rotating disc, the feeding unit, the counter bore unit and the material collecting unit are distributed in the circumferential direction of the rotating disc, the multiple positioning seats are distributed on the surface of the rotating disc in an array mode in the circumferential direction, the rotating disc can drive the positioning seats to sequentially rotate along the feeding unit, the counter bore unit and the material collecting unit, and the feeding unit, the counter bore unit and the material collecting unit correspond to the positioning seats in a one-to-one mode. The rotary table drives the positioning seat to sequentially pass through the feeding unit, the counter bore unit and the discharging unit, feeding, hole site machining and collecting of tile cutters to be machined are carried out, the counter bore unit and the hole aligning unit are used in cooperation, it can be guaranteed that machining results of all the tile cutters are consistent, machining precision is guaranteed, the qualification rate of the tile cutters is increased, and production efficiency is improved. And the skill requirements on operators are reduced through automation.

Description

Technical Field

[0001] This utility model relates to an automatic countersinking device, and more particularly to an automatic countersinking device for a tile cutter, which belongs to the technical field of workpiece processing equipment. Background Technology

[0002] The monthly output of the S02645 series tile cutter is 200,000 pieces. Because the tile cutter has an arc-shaped structure and its surface through holes are also set at an angle, it is currently manually countersinking. However, manual operation makes it difficult to guarantee the accuracy of each countersinking. The position, depth and diameter of the hole may vary depending on the operator's skill and experience. Moreover, the operator needs to expend a lot of physical strength when performing countersinking. Therefore, the manual countersinking method is labor-intensive, requires high skills from employees, and has low efficiency, which cannot meet the processing needs. Utility Model Content

[0003] Technical objective: In order to overcome the shortcomings of the existing technology, this utility model provides an automatic countersinking device for tile cutters. It adopts an automatic countersinking method, allowing one person to supervise multiple devices at the same time, thereby improving countersinking efficiency, increasing workpiece qualification rate, and meeting processing requirements.

[0004] Technical solution: To achieve the above objectives, this utility model discloses an automatic countersinking device for tile cutters, comprising a worktable, a feeding unit, a countersinking unit, and a receiving unit; a turntable is connected to the worktable, and the feeding unit, countersinking unit, and receiving unit are distributed circumferentially along the turntable, with a plurality of positioning seats arranged in a circumferential array on the surface of the turntable, the turntable being able to drive the positioning seats to rotate sequentially along the feeding unit, countersinking unit, and receiving unit, with each feeding unit, countersinking unit, and receiving unit corresponding to a positioning seat.

[0005] Furthermore, the feeding unit includes a feeding frame, a feeding seat, a feeding slider, a feeding cylinder, and a feeding slide rail; several tile cutters to be processed are stacked vertically inside the feeding frame, the discharge port of the feeding frame is vertically opposite to the feeding seat, the output end of the feeding cylinder is connected to the feeding slider, the feeding slider is connected to a feeding push rod, the feeding cylinder can push the feeding slider to move along the feeding slide rail, and the feeding push rod can push the tile cutters to be processed on the feeding seat to move towards the positioning seat.

[0006] Furthermore, the countersinking unit includes a first countersinking cylinder, a first servo slide, a second countersinking cylinder, and a second servo slide; the first countersinking cylinder and the second countersinking cylinder are adjacent to each other and distributed along the circumference of the turntable; the first servo slide is connected to the first countersinking cylinder and can drive the first countersinking cylinder to slide; the second servo slide is connected to the second countersinking cylinder and can drive the second countersinking cylinder to slide; the drill bits of the first countersinking cylinder and the second countersinking cylinder are opposite to the hole to be processed of the tile cutter.

[0007] Furthermore, the receiving unit includes a receiving conveyor belt, a receiving robot, a first receiving cylinder, a second receiving cylinder, and a receiving frame; the first receiving cylinder is slidably connected to the receiving frame via a receiving slider, the second receiving cylinder is connected to the output end of the first receiving cylinder, the receiving robot is connected to the output end of the second receiving cylinder, and the second receiving cylinder can drive the receiving robot to move away from or closer to the receiving frame.

[0008] Furthermore, it also includes a hole-setting unit, which includes a hole-setting frame, a hole-setting cylinder, a hole-setting platform, a first tool setter, and a second tool setter. The hole-setting frame is connected to a hole-setting slide rail, and the output end of the hole-setting cylinder is connected to the hole-setting platform. The hole-setting cylinder can drive the hole-setting platform to move along the hole-setting slide rail. The first tool setter and the second tool setter are distributed at intervals on the hole-setting platform.

[0009] Furthermore, the drill bit of the first tool-setting cylinder is opposite to the first tool-setting device, and the drill bit of the second tool-setting cylinder is opposite to the second tool-setting device.

[0010] Furthermore, the first and second tool setters are connected to the hole setting platform via a connecting plate, and a proximity switch is also connected to the connecting plate.

[0011] Furthermore, a feeding pressure rod is connected to the feeding frame; the feeding pressure rod and the feeding seat are distributed vertically, and the feeding pressure rod extends axially along the feeding seat.

[0012] Furthermore, the surface of the positioning seat is in close contact with the tile blade to be processed, and the positioning seat is provided with a limiting block, a limiting post, a hole groove and a through groove.

[0013] In this invention, the tile cutter uses an automatic countersinking method. A turntable drives the positioning seat through the feeding unit, countersinking unit, and unloading unit in sequence to feed the tile cutter to be processed, process the hole, and collect the material. The countersinking unit and the hole-aligning unit work together to ensure that the processing results of each tile cutter are consistent, ensuring processing accuracy and improving the pass rate of the tile cutter. Automation reduces the skill requirements of operators, and one person can supervise multiple machines at the same time, reducing labor costs and meeting processing needs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the feeding unit described in this utility model;

[0016] Figure 3 This is a schematic diagram of the material receiving unit described in this utility model;

[0017] Figure 4This is a schematic diagram (a) of the countersunk hole unit described in this utility model;

[0018] Figure 5 This is a schematic diagram (II) of the countersunk hole unit described in this utility model;

[0019] Figure 6 This is a schematic diagram of the hole unit described in this utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the turntable described in this utility model;

[0021] Figure 8 This is a schematic diagram of the positioning seat described in this utility model.

[0022] In the diagram: 1. Workbench; 2. Feeding unit; 201. Feeding rack; 202. Feeding seat; 203. Feeding slider; 204. Feeding cylinder; 205. Feeding slide rail; 3. Countersinking unit; 301. First cutting cylinder; 302. First servo slide; 303. Second cutting cylinder; 304. Second servo slide; 4. Receiving unit; 401. Receiving conveyor belt; 402. Receiving robot; 403. First receiving cylinder; 404. Second receiving cylinder; 405. 5. Receiving rack; 6. Turntable; 7. Positioning seat; 8. Tile cutter to be processed; 9. Feeding push rod; 10. Hole setting unit; 11. Hole setting frame; 12. Hole setting cylinder; 13. Hole setting platform; 14. First tool setting device; 15. Second tool setting device; 16. Receiving slider; 17. Hole setting slide rail; 18. Drill bit; 19. Connecting plate; 10. Proximity switch; 10. Feeding pressure rod; 11. Limiting pressure block; 12. Limiting post; 13. Hole slot; 14. Display screen; 25. Through slot. Detailed Implementation

[0023] The following is in conjunction with the appendix Figure 1 To be continued Figure 8 The principles and features of this utility model are described, and the examples given are only used to explain this utility model and are not intended to limit the scope of this utility model.

[0024] An automatic countersinking device for tile cutters includes a worktable 1, a feeding unit 2, a countersinking unit 3, and a receiving unit 4. A turntable 5 is connected to the worktable 1. The feeding unit 2, the countersinking unit 3, and the receiving unit 4 are distributed circumferentially along the turntable 5. A plurality of positioning seats 6 are arranged in a circumferential array on the surface of the turntable 5. The turntable 5 can drive the positioning seats 6 to rotate sequentially along the feeding unit 2, the countersinking unit 3, and the receiving unit 4. The feeding unit 2, the countersinking unit 3, and the receiving unit 4 correspond one-to-one with the positioning seats 6 to perform feeding, hole processing, and receiving of the tile cutter 7 to be processed.

[0025] The feeding unit 2 includes a feeding rack 201, a feeding seat 202, a feeding slider 203, a feeding cylinder 204, and a feeding slide rail 205. Several tile cutters 7 to be processed are stacked vertically inside the feeding rack 201. The discharge port of the feeding rack 201 is vertically opposite to the feeding seat 202. The output end of the feeding cylinder 204 is connected to the feeding slider 203. The feeding slider 203 is connected to a feeding push rod 8. The feeding cylinder 204 can push the feeding slider 203 to move along the feeding slide rail 205. The feeding push rod 8 can push the tile cutters 7 to be processed on the feeding seat 202 to move towards the positioning seat 6. Then the tile cutters 7 are engaged on the positioning seat 6 and then enter the next process via the turntable 5.

[0026] The countersinking unit 3 includes a first countersinking cylinder 301, a first servo slide 302, a second countersinking cylinder 303, and a second servo slide 304. The first countersinking cylinder 301 and the second countersinking cylinder 303 are adjacent and distributed circumferentially along the turntable 5. The first servo slide 302 is connected to the first countersinking cylinder 301 via a slide rail, and the first servo slide 302 can drive the first countersinking cylinder 301 to slide along the slide rail. The second servo slide 304 is connected to the second countersinking cylinder 303 via a slide rail, and the second servo slide 304 can drive the second countersinking cylinder 303 to slide along the slide rail. The drill bits 12 of the first countersinking cylinder 301 and the second countersinking cylinder 303 are opposite to the hole to be processed on the tile cutter 7. In practical applications, the servo motors in the first servo slide 302 and the second servo slide 304 can be replaced with stepper motors, and different specifications or types of drill bits 12 can be replaced as needed.

[0027] The receiving unit 4 includes a receiving conveyor belt 401, a receiving robot 402, a first receiving cylinder 403, a second receiving cylinder 404, and a receiving frame 405. The first receiving cylinder 403 is slidably connected to the receiving frame 405 via a receiving slider 10. The second receiving cylinder 404 is connected to the output end of the first receiving cylinder 403. The receiving robot 402 is connected to the output end of the second receiving cylinder 404. The second receiving cylinder 404 can drive the receiving robot 402 to move away from or closer to the receiving robot. The receiving robot 402 picks up the tile cutter with the countersunk hole and moves it onto the receiving conveyor belt 401.

[0028] It also includes a hole-setting unit 9, which includes a hole-setting frame 901, a hole-setting cylinder 902, a hole-setting platform 903, a first tool setter 904, and a second tool setter 905. The hole-setting frame 901 is connected to a hole-setting slide rail 11. The output end of the hole-setting cylinder 902 is connected to the hole-setting platform 903. The hole-setting cylinder 902 can drive the hole-setting platform 903 to move along the hole-setting slide rail 11. The first tool setter 904 and the second tool setter 905 are distributed at intervals on the hole-setting platform 903.

[0029] The drill bit 12 of the first tool-setting cylinder 301 is opposite to the first tool setter 904, and the drill bit 12 of the second tool-setting cylinder 303 is opposite to the second tool setter 905. The first tool setter 904 and the second tool setter 905 can precisely adjust the drill bits 12 of the first tool-setting cylinder 301 and the second tool-setting cylinder 303 respectively, ensuring accurate positioning in each machining operation and improving machining precision.

[0030] The first tool setter 904 and the second tool setter 905 are connected to the hole setting stage 903 via a connecting plate 13. The connecting plate 13 is also connected to a proximity switch 14, which works in conjunction with the first tool setter 904 and the second tool setter 905 to precisely control the hole position on the surface of the tile cutter and improve the workpiece qualification rate.

[0031] The feeding rack 201 is connected to a feeding pressure rod 15; the feeding pressure rod 15 is distributed vertically with the feeding seat 202, and the feeding pressure rod 15 extends axially along the feeding seat 202. When the feeding push rod 8 pushes the tile cutter 7 to be processed to move, it can prevent the tile cutter 7 to be processed from being displaced or deviated, and ensure the smooth progress of the processing.

[0032] The surface of the positioning seat 6 is in close contact with the tile cutter 7 to be processed. The positioning seat 6 is provided with a limiting block 16, a limiting post 17, a hole groove 18 and a through groove 20. The limiting block 16 and the limiting post 17 can limit the tile cutter 7 to be processed on the positioning seat 6 to ensure the processing position and ensure processing accuracy. The hole groove 18 is a receiving groove when the drill bit 12 processes the hole of the tile cutter 7 to be processed. The through groove 20 on the surface of the positioning seat 6 is the moving space of the material receiving robot 402 when it picks up the tile cutter, which facilitates the picking up of the tile cutter.

[0033] It also includes a display screen 19, which is used to output and display the technical parameters of the entire operation process. The connection method between the whole device and the display screen 19 is a technical means well known to those skilled in the art, and will not be described in detail here.

[0034] Working principle:

[0035] Several tile cutters 7 to be processed are stacked on the feeding rack 201. The tile cutters 7 fall onto the feeding seat 202 and are moved along the feeding seat 202 by the feeding push rod 8 to the adjacent positioning seat 6. Then, the positioning seat 6 is driven by the turntable 5 to pass through the first cutting cylinder 301 and the second cutting cylinder 303 to process the holes. Finally, it approaches the receiving unit 4 and is picked up by the receiving robot 402 and placed onto the receiving conveyor belt 401. The above process is repeated to perform high-precision batch processing of tile cutters, which improves processing accuracy, ensures processing quality, and also improves processing efficiency to meet processing requirements.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic countersinking device for tile cutters, characterized in that: It includes a workbench (1), a feeding unit (2), a countersinking unit (3), and a receiving unit (4); a turntable (5) is connected to the workbench (1), the feeding unit (2), the countersinking unit (3), and the receiving unit (4) are distributed around the turntable (5), and a number of positioning seats (6) are arranged in a circumferential array on the surface of the turntable (5). The turntable (5) can drive the positioning seats (6) to rotate sequentially along the feeding unit (2), the countersinking unit (3), and the receiving unit (4). The feeding unit (2), the countersinking unit (3), and the receiving unit (4) correspond one-to-one with the positioning seats (6).

2. The automatic countersinking device for tile cutters according to claim 1, characterized in that: The feeding unit (2) includes a feeding rack (201), a feeding seat (202), a feeding slider (203), a feeding cylinder (204), and a feeding slide rail (205); several tile cutters (7) to be processed are stacked in the feeding rack (201), the discharge port of the feeding rack (201) is opposite to the feeding seat (202), the output end of the feeding cylinder (204) is connected to the feeding slider (203), the feeding slider (203) is connected to a feeding push rod (8), the feeding cylinder (204) can push the feeding slider (203) to move along the feeding slide rail (205), and the feeding push rod (8) can push the tile cutters (7) to be processed on the feeding seat (202) to move towards the positioning seat (6).

3. The automatic countersinking device for tile cutters according to claim 1, characterized in that: The countersinking unit (3) includes a first countersinking cylinder (301), a first servo slide (302), a second countersinking cylinder (303), and a second servo slide (304); the first countersinking cylinder (301) and the second countersinking cylinder (303) are adjacent and distributed around the turntable (5); the first servo slide (302) is connected to the first countersinking cylinder (301) and can drive the first countersinking cylinder (301) to slide; the second servo slide (304) is connected to the second countersinking cylinder (303) and can drive the second countersinking cylinder (303) to slide; the drill bits (12) of the first countersinking cylinder (301) and the second countersinking cylinder (303) are opposite to the hole to be processed of the tile cutter (7).

4. The automatic countersinking device for tile cutters according to claim 1, characterized in that: The receiving unit (4) includes a receiving conveyor belt (401), a receiving robot (402), a first receiving cylinder (403), a second receiving cylinder (404), and a receiving frame (405); the first receiving cylinder (403) is slidably connected to the receiving frame (405) via a receiving slider (10), the second receiving cylinder (404) is connected to the output end of the first receiving cylinder (403), the receiving robot (402) is connected to the output end of the second receiving cylinder (404), and the second receiving cylinder (404) can drive the receiving robot (402) to move away from or closer to it.

5. The automatic countersinking device for tile cutters according to claim 3, characterized in that: It also includes a hole-setting unit (9), which includes a hole-setting frame (901), a hole-setting cylinder (902), a hole-setting platform (903), a first tool setter (904), and a second tool setter (905). A hole-setting slide rail (11) is connected to the hole-setting frame (901). The output end of the hole-setting cylinder (902) is connected to the hole-setting platform (903). The hole-setting cylinder (902) can drive the hole-setting platform (903) to move along the hole-setting slide rail (11). The first tool setter (904) and the second tool setter (905) are spaced apart on the hole-setting platform (903).

6. The automatic countersinking device for tile cutters according to claim 5, characterized in that: The drill bit (12) of the first tool-setting cylinder (301) is opposite to the first tool setter (904), and the drill bit (12) of the second tool-setting cylinder (303) is opposite to the second tool setter (905).

7. The automatic countersinking device for tile cutters according to claim 5, characterized in that: The first tool setter (904) and the second tool setter (905) are connected to the hole setter (903) via a connecting plate (13), and a proximity switch (14) is also connected to the connecting plate (13).

8. The automatic countersinking device for tile cutters according to claim 2, characterized in that: The feeding rack (201) is connected to a feeding pressure rod (15); the feeding pressure rod (15) is distributed vertically with the feeding seat (202), and the feeding pressure rod (15) extends axially along the feeding seat (202).

9. The automatic countersinking device for tile cutters according to claim 1, characterized in that: The surface of the positioning seat (6) is in close contact with the tile cutter (7) to be processed. The positioning seat (6) is provided with a limiting block (16), a limiting post (17), a hole groove (18) and a through groove (20).

Images