Tool suitable for pulse welding
By designing tooling suitable for pulse welding, the problem of non-standard specimens being unable to be clamped was solved, achieving stable specimen fixation and simplified installation, thus ensuring the smooth conduct of thermal simulation tests.
Patent Information
- Application Number
- CN202423322292.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing tooling is not suitable for non-standard thermal simulation specimens with a diameter of 40 mm and a length of 55 mm, which makes pulse welding impossible.
A clamping fixture comprising two opposing clamping parts is designed. Each clamping fixture consists of two clamping parts with an arc surface on the inner side. The clamping parts have threaded holes and fastening bolts for fixing. A spacer made of mold steel is provided between the clamping parts for fixing and clamping the sample.
It enables stable clamping of non-standard samples, simplifies the installation process, and allows for process testing of samples with different diameters, ensuring rapid, stable, and safe thermal simulation testing.
Smart Images

Figure CN223932791U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding equipment, specifically relating to a tooling suitable for pulse welding. Background Technology
[0002] A thermal simulation testing machine is a dynamic simulation testing device that dynamically simulates the thermal deformation process of metals during hot working, intuitively and quickly reproducing the hot working phenomena of metallic materials. Thermal simulation testing machines are mainly used for dynamic thermo-mechanical simulation testing of materials and for sample preparation in process physics. They can control the hot working and force of materials and record mechanical property parameters such as temperature, stress, and displacement in real time.
[0003] The existing fixture was designed for standard specimens (Φ8mm*12mm). The specimen was clamped under pressure in a 20mm diameter fixture, heated to different temperatures at a specific heating rate, and then compressed to the desired compression rate. Now, a thermal simulation testing machine is needed to simulate pulse welding of two specimens with a diameter of 40mm and a height of 55mm, ensuring a strong weld. Due to the excessively large size of the specimens, the existing fixture is no longer suitable.
[0004] Therefore, a new set of tooling needs to be fabricated for the process testing of this pulse welding. Utility Model Content
[0005] The purpose of this invention is to provide a tooling suitable for pulse welding, which solves the problem of non-standard thermal simulation samples being unable to be clamped. The installation is simple, and it can be used to conduct process tests on samples of different diameters.
[0006] The technical solution is as follows:
[0007] The fixture for pulse welding includes: two opposing clamping fixtures, each clamping fixture comprising: two clamping parts, the two clamping parts being positioned opposite each other, and the inner side of each clamping part having an arc surface; clamps are respectively provided on both sides of the two clamping fixtures, the clamps having threaded holes, and fastening bolts are installed on the threaded holes.
[0008] Furthermore, pads are provided between the fixture and the clamping tool.
[0009] Furthermore, the inner arc surface of the clamping device is consistent with the diameter of the sample.
[0010] Furthermore, the spacer is made of mold steel with dimensions of 30mm × 6mm × 50mm.
[0011] This utility model has the following advantages compared with the prior art:
[0012] This invention solves the problem of non-standard thermal simulation samples being unable to be clamped.
[0013] This utility model device is easy to install and can be used to conduct process tests on samples of different diameters.
[0014] This invention can ensure that thermal simulation tests are conducted quickly, stably, and safely. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the tooling used in pulse welding according to this utility model. Detailed Implementation
[0016] The following description fully illustrates specific embodiments of the present invention to enable those skilled in the art to practice and reproduce it.
[0017] like Figure 1 The diagram shown is a structural schematic of the pulse welding fixture in this utility model.
[0018] The fixture for pulse welding includes: two opposing clamping fixtures 1, each clamping fixture 1 including: two clamping parts 7, the two clamping parts 7 being positioned opposite each other, and the inner side of each clamping part 7 having an arc surface; clamps 3 are respectively provided on both sides of the two clamping fixtures 1, the clamps 3 having threaded holes, and fastening bolts 2 are installed on the threaded holes.
[0019] The pad 5 is located between the fixture 3 and the clamping fixture 1.
[0020] The inner arc surface of the clamping assembly 7 is aligned with the diameter of the sample 4. The clamping fixture 1 is used to fix and clamp the sample 4, ensuring that the two samples 4 remain coaxial.
[0021] The clamp 3 tightens and loosens the fastening bolt 2 to clamp the fixture 1, and the other end is pressed against the inner cavity of the testing machine.
[0022] The spacer 5 is made of 30mm×6mm×50mm mold steel. It is used to fix the specimen, and both specimens are continuously subjected to force during pulse application.
[0023] Usage process: Weld thermocouple 6 to one end of sample 4, clamp the clamping fixture 1 on sample 4 and place it into the testing machine cavity, adjust the fastening bolt 2 to place fixture 3 into the testing machine cavity, adjust the fastening bolt 2 to make fixture 3 contact with clamping fixture 1, then place pad 5 between sample 4 and fixture 3, and adjust the fastening bolt 2 again to firmly fix all parts together.
[0024] The terminology used in this invention is descriptive and exemplary, and not restrictive. Since this invention can be embodied in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.
Claims
1. A tooling suitable for pulse welding, characterized in that, include: Two opposing clamping fixtures, each clamping fixture comprising: two clamping parts, the two clamping parts being positioned opposite each other, and the inner side of each clamping part having an arc surface; Two clamping fixtures (1) are provided with clamps on both sides. The clamps are provided with threaded holes and fastening bolts are installed on the threaded holes.
2. The tooling suitable for pulse welding as described in claim 1, characterized in that, Spacers are provided between the fixture and the clamping tool.
3. The tooling suitable for pulse welding as described in claim 1, characterized in that, The inner arc surface of the clamping device is aligned with the diameter of the sample.
4. The tooling suitable for pulse welding as described in claim 2, characterized in that, The spacer is made of mold steel with dimensions of 30mm×6mm×50mm.