Auxiliary machining device

Abstract

The utility model relates to the technical field of steel member welding, and discloses an auxiliary processing device, which is used for fixing a steel member, and comprises two rotating assemblies, a plurality of clamping assemblies, a plurality of clamping assemblies and a plurality of clamping assemblies, and the telescopic pieces and the rotating piece are arranged at an angle, one ends of the telescopic pieces are fixed to the rotating piece, the other ends of the telescopic pieces abut against the inner side wall of the steel component, and the telescopic pieces are used for fixing the steel component. The steel member is fixed between the two rotating assemblies and can be turned over automatically, so that overhead welding is adjusted into flat welding; the telescopic part is fixed to the rotating part, so that different sizes of the inner side walls of the steel members can be adapted, the steel members with different section shapes can be fixed, the telescopic part is fixed to the inner side walls of the steel members, and when the ends of the steel members need to be welded, the fixing position of the telescopic part cannot shield welding; and the welding efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of steel component welding technology, specifically to an auxiliary processing device. Background Technology

[0002] Steel components possess advantages such as high strength, good toughness, fast construction speed, and recyclability, making them the preferred material for constructing large and complex buildings. Therefore, the manufacturing quality of steel components directly determines the lifespan of the building. Steel components are composed of multiple welded parts, and the quality of each weld determines the overall quality of the steel component. There are typically four welding methods: flat welding, horizontal welding, vertical welding, and overhead welding. Flat welding produces the best weld quality, followed by horizontal and vertical welding, while overhead welding produces the worst. To ensure weld quality, overhead welding of steel components usually requires manual rotation to adjust the welding direction to flat welding. For complex steel components, repeated rotation is necessary, leading to low processing efficiency.

[0003] Existing technology discloses a box-type steel structure docking and assembly processing equipment and its processing method. The box-type steel structure docking and assembly processing equipment includes: a support platform 01, a flipping structure 02, and a driven structure 03. The flipping structure 02 includes a first clamping frame 021 and a driving roller 022. The driven structure 03 includes a second clamping frame 031 and a driven roller 032. One end of the first box-type steel structure 04 is fixed within the clamping space formed by multiple limiting rods of the first clamping frame 021, and the other end is fixed within the first through hole of the driving roller 022. One end of the second box-type steel structure 05 is fixed within the clamping space formed by multiple limiting rods of the second clamping frame 031, and the other end is fixed within the second through hole of the driven roller 032. The first box-type steel structure 04 and the second box-type steel structure 05 are coaxially arranged and their ends are in contact, enabling synchronous flipping.

[0004] The aforementioned equipment automatically flips the first box-type steel structure 04 and the second box-type steel structure 05, which is simple to operate and can improve processing efficiency. However, the limiting rods of the first clamping frame 021 and the second clamping frame 031 clamp and fix the steel components from the outside. When welding is required at the ends of the steel components, the limiting rods will obstruct the welding position, thus requiring readjustment of the clamping angle for welding, thereby reducing processing efficiency. Utility Model Content

[0005] In view of this, the present invention provides an auxiliary processing device to solve the problem that the limiting rod in the existing flipping equipment will block the welding position when the end of the steel component needs to be welded, thereby reducing the processing efficiency.

[0006] This utility model provides an auxiliary processing device for fixing steel components, comprising:

[0007] Two rotating components, each including a rotating element, are arranged perpendicularly to the plane of the rotating component. A steel member is fixed between the two rotating components to drive the steel member to rotate.

[0008] At least two telescopic members are arranged at an angle to the rotating member. One end of each telescopic member is fixed to the rotating member, and the other end abuts against the inner sidewall of the steel member to fix the steel member.

[0009] Beneficial effects: By fixing the steel component between two rotating components, the steel component can be automatically flipped when overhead welding is required, so as to adjust the overhead welding to flat welding, thereby improving welding quality and processing efficiency; by fixing the telescopic component on the rotating component, it can adapt to different dimensions of the inner wall of the steel component, thus enabling the fixing of steel components with different cross-sectional shapes, making it more applicable. Moreover, when the telescopic component is fixed to the inner wall of the steel component, the fixed position of the telescopic component will not obstruct the welding when the end of the steel component needs to be welded, thereby improving welding efficiency.

[0010] In one alternative embodiment, the steel member has a box-shaped cross-section, and the expansion joint abuts against the inner wall of the box-shaped cross-section.

[0011] Beneficial effect: By abutting the expansion joint against the inner wall of the box-shaped section, the welding of the outer wall of the box-shaped section will not be obstructed.

[0012] In one alternative embodiment, the steel member has an H-shaped cross-section, and the expansion joint abuts against the inner wall of the flange of the H-shaped cross-section.

[0013] Beneficial effect: By abutting the telescopic component against the inner wall of the wing plate, the welding of the outer wall of the wing plate will not be obstructed.

[0014] In one alternative embodiment, at least two rotating members are provided;

[0015] And / or, the telescopic element is provided in four parts.

[0016] Beneficial effects: By setting at least two rotating parts, the connection with the steel component is more secure, preventing the steel component from falling off during rotation and causing danger; by setting four telescopic parts, it can be adapted to various cross-sectional shapes of steel components.

[0017] In one alternative implementation, the rotating component includes:

[0018] A driving element is disposed on at least one of the rotating components, and the rotating component is fixed on the output shaft of the driving element for driving the rotating component to rotate.

[0019] In one optional embodiment, the auxiliary processing device includes:

[0020] Slider;

[0021] The rotating component includes:

[0022] A first support member is slidably disposed on the sliding member, and the driving member is fixed on the first support member.

[0023] Beneficial effect: By sliding the first support on the sliding member, the distance between the two rotating components can be adjusted according to the length of the steel component.

[0024] In one alternative implementation, the first support member is a first telescopic member.

[0025] Beneficial effects: By making the first support member a telescopic structure, it is easy to fix the steel component at a height that is convenient for operation, thereby improving the comfort of the operator during welding and thus improving the welding quality.

[0026] In one optional embodiment, the auxiliary processing device includes:

[0027] A support assembly, located between the two rotating assemblies and below the steel member, is used to support the steel member.

[0028] Beneficial effects: By setting up support components, the middle position of the steel component can be supported during the welding process, avoiding deformation of the middle position due to excessive weight caused by excessive welding time.

[0029] In one alternative implementation, the support component is a second telescopic member.

[0030] Beneficial effects: By making the support components retractable, it is easy to fix the steel components at an easy operating height, thereby improving the comfort of the operator during welding and thus improving the welding quality.

[0031] In one optional embodiment, the auxiliary processing device includes:

[0032] Slider;

[0033] The support component is slidably mounted on the slider.

[0034] Beneficial effects: By sliding the support assembly onto the sliding member, it is easy to adjust the support position of the support assembly according to the size of the steel component. Attached Figure Description

[0035] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0036] Figure 1 This is a front view of a pre-existing box-type steel structure docking and assembly processing equipment;

[0037] Figure 2 This is a front view of an auxiliary processing device according to an embodiment of the present utility model;

[0038] Figure 3 for Figure 2 Top view of the auxiliary processing device shown;

[0039] Figure 4 for Figure 2 A partial side view of the auxiliary processing device shown;

[0040] Figure 5 for Figure 2 Another partial side view of the auxiliary processing device shown;

[0041] Figure 6 for Figure 2 Side view of the rotating assembly of the auxiliary processing device shown;

[0042] Figure 7 for Figure 2 Side view of the support assembly of the auxiliary processing device shown;

[0043] Figure 8 for Figure 2 A schematic diagram (I) showing the steps for using the auxiliary processing device;

[0044] Figure 9 for Figure 2 A schematic diagram (II) showing the steps for using the auxiliary processing device;

[0045] Figure 10 for Figure 2 The diagram shows the steps for using the auxiliary processing device (III).

[0046] Explanation of reference numerals in the attached figures:

[0047] 01. Foundation; 02. Tilting structure; 021. First clamping frame; 022. Driving roller; 03. Driven structure; 031. Second clamping frame; 032. Driven roller; 04. First box-type steel structure; 05. Second box-type steel structure;

[0048] 1. Steel component; 2. Rotating assembly; 21. Rotating component; 22. Driving component; 23. First support component; 24. First guide component; 3. Telescopic component; 4. Sliding component; 5. Support assembly; 51. Second guide component; 52. Second support component; 53. Third support component. Detailed Implementation

[0049] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0050] The following is combined with Figures 2 to 10 The following describes embodiments of the present invention.

[0051] According to an embodiment of the present invention, an auxiliary processing device is provided for fixing a steel component 1, comprising: two rotating components 2, each including a rotating element 21, the rotating element 21 being arranged perpendicularly to the plane of the rotating components 2, the steel component 1 being fixed between the two rotating components 2 for driving the steel component 1 to rotate; at least two telescopic elements 3, arranged at an angle to the rotating element 21, one end of the telescopic element 3 being fixed to the rotating element 21, and the other end abutting against the inner sidewall of the steel component 1 for fixing the steel component 1.

[0052] By fixing the steel component 1 between the two rotating components 2, the steel component 1 can be automatically flipped when overhead welding is required, so as to adjust the overhead welding to flat welding, thereby improving welding quality and processing efficiency. By fixing the telescopic component 3 on the rotating component 21, it can adapt to different dimensions of the inner wall of the steel component 1, and thus fix steel components 1 with different cross-sectional shapes, making it more applicable. Moreover, when the telescopic component 3 is fixed to the inner wall of the steel component 1, the fixed position of the telescopic component 3 will not obstruct the welding when the end of the steel component 1 needs to be welded, thereby improving welding efficiency.

[0053] like Figure 4 As shown, in one embodiment, the steel member 1 has a box-shaped cross-section, and the expansion joint 3 abuts against the inner wall of the box-shaped cross-section. By abutting the expansion joint 3 against the inner wall of the box-shaped cross-section, the welding of the outer wall of the box-shaped cross-section is not obstructed.

[0054] like Figure 5As shown, in another embodiment, the steel member 1 has an H-shaped cross-section, and the expansion joint 3 abuts against the inner wall of the H-shaped cross-section flange. By abutting the expansion joint 3 against the inner wall of the flange, the welding of the outer wall of the flange is not obstructed. As an alternative implementation, the steel member 1 can also have a U-shaped cross-section, with the expansion joint 3 abutting against the inner wall of the U-shaped cross-section flange.

[0055] like Figures 4-5 As shown, in one embodiment, two rotating members 21 are provided. By providing two rotating members 21, the connection with the steel component 1 is more secure, preventing the steel component 1 from falling off during rotation and causing danger. As an alternative implementation, one or three rotating members 21 may also be provided; no further restrictions are imposed here.

[0056] like Figure 6 As shown, in one embodiment, the rotating assembly 2 includes two driving members 22, respectively disposed on the two rotating assemblies 2. A rotating member 21 is fixed on the output shaft of the driving member 22 for driving the rotating member 21 to rotate. The driving member 22 is a motor, and the two motors are controlled by the same controller to ensure that the two rotating members 21 rotate synchronously. Alternatively, the rotating member 21 can be rotatably disposed on the rotating assembly 2 via bearings, and an external force is applied to the steel member 1 to rotate it. As another possible embodiment, the driving member 22 can also be a handwheel; no further limitations are imposed here.

[0057] like Figure 6 As shown, in one embodiment, the auxiliary processing device includes: a sliding member 4; the rotating assembly 2 includes: a first support member 23 slidably disposed on the sliding member 4, and a driving member 22 fixed on the first support member 23. The sliding member 4 is a slide rail, with two spaced apart; there are four first support members 23, and the driving member 22 is disposed within the space enclosed by the four first support members 23. By sliding the first support member 23 onto the sliding member 4, the distance between the two rotating assemblies 2 can be adjusted according to the length of the steel component 1. Alternatively, the sliding member 4 may not be provided; instead, a pulley may be provided at the bottom of the first support member 23 to adjust the distance between the two rotating assemblies 2. Alternatively, the sliding member 4 may have a groove, and the first support member 23 may extend into the groove for sliding. As an alternative embodiment, there may also be two or six first support members 23; no further limitations are imposed here.

[0058] like Figure 6As shown, in one embodiment, the rotating assembly 2 includes a first guide member 24 fixed to the end of the first support member 23 away from the driving member 22, and the first guide member 24 is slidably connected to the slider 4. Further, connecting plates are fixed to the ends of the four first support members 23, and first guide members 24 are fixed to the other side of the connecting plates; four first guide members 24 are provided. The first guide member 24 is a first slider. As an alternative implementation, the connecting plates may not be provided. As an alternative implementation, two or six first guide members 24 may also be provided; no further limitations are imposed here.

[0059] like Figure 6 As shown, in one embodiment, the first support member 23 is a first telescopic member. Specifically, the first support member 23 is a hydraulic support rod. By making the first support member 23 a telescopic structure, it is easier to fix the steel component 1 to a height suitable for operation, thereby improving the comfort of the operator during welding and thus improving the welding quality. As an alternative implementation, the first support member 23 can also be a first screw and a first sleeve, and the height of the first support member 23 can be adjusted by adjusting the length of the first screw extending into the first sleeve.

[0060] like Figures 4-5 As shown, in one embodiment, four telescopic members 3 are provided and are arranged perpendicularly to the rotating member 21, forming a cross shape. The telescopic members 3 are hydraulic jacks. By providing four telescopic members 3, it is possible to accommodate various cross-sectional shapes of the steel components 1. As an alternative implementation, three or five telescopic members 3 can also be provided; no further limitations are imposed here. As an alternative implementation, the telescopic members 3 can also be inclinedly arranged on the rotating member 21. As an alternative implementation, the telescopic members 3 can also be a screw sleeve structure.

[0061] like Figures 2-3 As shown, in one embodiment, the auxiliary processing device includes a support assembly 5, disposed between two rotating assemblies 2 and below the steel member 1, for supporting the steel member 1. Two support assemblies 5 are spaced apart. By providing the support assemblies 5, the middle position of the steel member 1 can be supported during the welding process, preventing deformation of the middle position due to excessive weight caused by excessive welding time. As an alternative implementation, the support assemblies 5 may not be provided, or there may be one or three support assemblies 5; no further limitations are imposed here.

[0062] like Figure 7As shown, in one embodiment, the support component 5 is slidably disposed on the slider 4. Specifically, the support component 5 includes: two second guide members 51, which are slidably connected to the two sliders 4 respectively; a second support member 52, which is fixed to the second guide members 51; and a third support member 53, which is fixed to the ends of the two second support members 52 away from the second guide members 51, for supporting the third support member 53. The second guide members 51 are second sliders. By slidably disposing the support component 5 on the slider 4, the support position of the support component 5 can be adjusted according to the size of the steel component 1. As an alternative implementation, the slider 4 may not be provided; instead, a pulley may be provided at the bottom of the second support member 52 to adjust the support position of the support component 5. Alternatively, the slider 4 may have a groove into which the second support member 52 extends for sliding. As an alternative implementation, four or six second guide members 51 may also be provided; no further limitations are imposed here.

[0063] like Figure 7 As shown, in one embodiment, the support component 5 is a second telescopic member. The second support component 52 is a hydraulic support rod. By making the support component 5 a telescopic structure, the steel component 1 can be easily fixed to a height suitable for operation, thereby improving the operator's comfort during welding and ultimately improving welding quality. As an alternative implementation, the second support component 52 can also be a second screw and a second sleeve, with the height of the second support component 52 adjusted by adjusting the length of the second screw extending into the second sleeve.

[0064] In one embodiment, the auxiliary processing device is used as follows:

[0065] Step 1: Lower the height of the second support member 52, and hoist the steel component 1 to the center position of the third support member 53, as follows. Figure 8 As shown;

[0066] Step 2: Adjust the height of the first support member 23 and the second support member 52 so that the center of the cross-section of the steel component 1 coincides with the center of the rotating component 21, as follows. Figure 9 As shown;

[0067] Step 3: Move the two rotating components 2 to near the end of the steel component 1, partially insert the rotating component 21 into the interior of the steel component 1, and abut the telescopic component 3 against the inner wall of the steel component 1, as shown. Figure 10 As shown;

[0068] Step 4: Weld relevant parts onto steel component 1. If overhead welding is required, lower the height of the second support 52 or raise the height of the first support 23, rotate steel component 1 to a suitable angle, and then adjust the height of the first support 23 or the second support 52 to continue welding.

[0069] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.

Claims

1. An auxiliary processing device for fixing a steel component (1), characterized in that, include: Two rotating components (2) include a rotating element (21), the rotating element (21) is arranged perpendicularly to the plane of the rotating component (2), and the steel component (1) is fixed between the two rotating components (2) for driving the steel component (1) to rotate; At least two telescopic members (3) are set at an angle to the rotating member (21). One end of the telescopic member (3) is fixed to the rotating member (21), and the other end abuts against the inner wall of the steel member (1) to fix the steel member (1).

2. The auxiliary processing device according to claim 1, characterized in that, The steel component (1) has a box-shaped cross section, and the expansion joint (3) abuts against the inner wall of the box-shaped cross section.

3. The auxiliary processing device according to claim 1, characterized in that, The steel component (1) has an H-shaped cross section, and the expansion joint (3) abuts against the inner wall of the wing plate of the H-shaped cross section.

4. The auxiliary processing apparatus according to any one of claims 1 to 3, characterized in that, The rotating component (21) is provided in at least two parts; And / or, the telescopic member (3) is provided in four parts.

5. The auxiliary processing apparatus according to any one of claims 1 to 3, characterized in that, The rotating component (2) includes: A drive member (22) is disposed on at least one of the rotating components (2), and the rotating component (21) is fixed on the output shaft of the drive member (22) for driving the rotating component (21) to rotate.

6. The auxiliary processing device according to claim 5, characterized in that, The auxiliary processing device includes: Slider (4); The rotating component (2) includes: The first support member (23) is slidably disposed on the sliding member (4), and the driving member (22) is fixed on the first support member (23).

7. The auxiliary processing device according to claim 6, characterized in that, The first support member (23) is the first telescopic member.

8. The auxiliary processing apparatus according to any one of claims 1 to 3, characterized in that, The auxiliary processing device includes: A support assembly (5) is disposed between the two rotating assemblies (2) and below the steel member (1) for supporting the steel member (1).

9. The auxiliary processing device according to claim 8, characterized in that, The support component (5) is the second telescopic component.

10. The auxiliary processing device according to claim 8, characterized in that, The auxiliary processing device includes: Slider (4); The support component (5) is slidably disposed on the slider (4).

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