Seal sample tail shearing machine

Abstract

The utility model discloses a seal sample tail cutting machine which comprises a protective frame, a cutting mechanism, a special clamp and a tail handle collecting box, the protective frame is divided into an upper layer cutting position and a lower layer collecting position, a funnel is arranged in the middle of the protective frame, a totally-closed shell is arranged on the periphery of the protective frame, and the cutting mechanism is installed on the upper layer to cut off a seal sample handle. The special clamp is also mounted on the upper layer, corresponds to the cutting mechanism and is used for clamping the seal sample; the tail handle collecting box is located at the lower-layer collecting position. According to the tail handle cutting device, the safety of personnel during tail handle cutting is effectively guaranteed, the safety risk is reduced, the cutting quality is improved, and the follow-up analysis process is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of steel testing technology, specifically a stamp-shaped tail-cutting machine. Background Technology

[0002] In the steel testing and analysis process, the removal of the stamp sample shank is a crucial preliminary step. Traditional methods either involve manual operation, which is inefficient and poses safety hazards such as sparks and improper operation, while also making it difficult to guarantee the cutting quality of the shank, thus affecting subsequent analysis procedures; or the use of complex and expensive equipment unsuitable for general testing scenarios. Therefore, developing a safe, efficient, and easy-to-operate stamp sample shank removal machine is of significant practical importance. Utility Model Content

[0003] The purpose of this invention is to provide a stamp sample tail cutting machine to solve the problems of high safety risks and unstable cutting quality in the process of cutting the tail of stamp samples in steel inspection and analysis.

[0004] A stamp-shaped tail-cutting machine, comprising:

[0005] The protective frame consists of two layers: the upper layer is for cutting and the lower layer is for collecting. A funnel is placed between the upper and lower layers, and the protective frame is surrounded by a fully enclosed shell.

[0006] A cutting mechanism for cutting off the stamp-like handle is mounted on the upper layer of the protective frame;

[0007] Specialized clamps are used to clamp and fix the stamp pattern. They are installed on the upper layer of the protective frame and correspond to the cutting mechanism.

[0008] The tailstock collection box is used to collect the cut-off stamp-shaped handles. The tailstock collection box is located in the collection position under the protective frame.

[0009] As a preferred embodiment of this utility model, the cutting mechanism includes a fixed base, on which a drive motor and a grinding wheel are rotatably mounted. The drive motor is connected to the grinding wheel and transmits power through a transmission belt. The cutting mechanism is also equipped with an operating handle, which has a handle switch. The handle switch is used to control the opening and closing of the grinding wheel, and the operating handle is used to press down the grinding wheel to cut the stamp pattern.

[0010] As a preferred embodiment of this utility model, the front end face of the protective frame is provided with an oblique observation window at the top, and a slot is provided in the middle of the observation window for moving the operating handle up and down.

[0011] As a preferred embodiment of this utility model, the special clamp includes a clamping block and a rotating handle mounted on the clamping base. The clamping block is used to clamp the stamp pattern, and the clamping block can be opened or closed by turning the rotating handle.

[0012] As a preferred embodiment of this utility model, a sample auxiliary magnet is fixedly installed on the clamp base, and the sample auxiliary magnet is located in the middle position of the clamp block.

[0013] As a preferred embodiment of this utility model, a lockable maintenance door is installed on the side of the protective frame, and a sample inlet door is rotatably installed on the upper front face of the protective frame. A door safety switch is installed at the closed position of the sample inlet door, and the door safety switch is used to detect whether the sample inlet door is closed.

[0014] As a preferred embodiment of this utility model, the inner surface of the outer shell is covered with sound-insulating and flame-retardant aluminum foil cotton. The aluminum foil cotton is used to reduce the overall noise of the equipment, and the outer shell is used to prevent sparks from flying and injuring people during cutting.

[0015] By adopting the above technical solution, this utility model has the following beneficial effects:

[0016] This utility model of a stamp-shaped tail-cutting machine effectively prevents sparks from flying during cutting and reduces safety risks through a fully enclosed protective frame and shell; the design of the cutting mechanism and special clamps ensures stable removal of the stamp-shaped tail shank and improves cutting quality; the combination of the tail shank collection box and funnel facilitates the collection of the tail shank; the use of sound-insulating and flame-retardant aluminum foil cotton reduces equipment operating noise and creates a good working environment. Attached Figure Description

[0017] Figure 1 This is a front view of the overall structure of this utility model;

[0018] Figure 2 This is a left view of the overall structure of this utility model;

[0019] Figure 3 This is a left view of the internal structure of this utility model;

[0020] Figure 4 This is a front view of the internal structure of this utility model;

[0021] Figure 5 This is a schematic diagram showing the open and closed states of the special clamp with a stamp pattern of this utility model;

[0022] Figure 6 This is a schematic diagram of the cutting mechanism of this utility model;

[0023] Figure 7 This is a schematic diagram showing the relative positions of the grinding wheel and the stamp-shaped handle in the cutting state of this utility model;

[0024] Figure 8 This is a schematic diagram of the stamp pattern and the cut-off position of this utility model;

[0025] Figure 9 This is a three-dimensional schematic diagram of the protective frame and outer shell of this utility model.

[0026] In the diagram: 1. Protective frame; 2. Special clamp; 3. Tail handle collection box; 4. Observation window; 5. Sample inlet door; 6. Maintenance door; 7. Fixed base; 8. Drive motor; 9. Transmission belt; 10. Operating handle; 11. Grinding wheel; 12. Clamping block; 13. Rotating handle; 14. Sample auxiliary magnetic suction; 15. Door safety switch. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1

[0029] like Figures 1 to 9 As shown, a specific embodiment of the stamp-pattern tail-cutting machine of this utility model includes:

[0030] The system comprises a protective frame 1, a cutting mechanism, a special clamp 2, and a tailstock collection box 3. The protective frame 1 has a two-layer structure, with the upper layer being the cutting position and the lower layer being the collection position. A funnel is provided between the upper and lower layers. The protective frame 1 is surrounded by a fully enclosed shell. The cutting mechanism is used to cut off the handle of the stamp sample and is installed on the upper layer of the protective frame 1. The special clamp 2 is used to clamp and fix the stamp sample and is installed on the upper layer of the protective frame 1, corresponding to the cutting mechanism. The tailstock collection box 3 is used to collect the cut-off handle of the stamp sample and is located in the collection position on the lower layer of the protective frame 1.

[0031] Cutting mechanism: such as Figure 6 As shown, the cutting mechanism includes a fixed base 7, on which a drive motor 8 and a grinding wheel 11 are mounted via a rotating mechanism. The drive motor 8 is connected to the grinding wheel 11 via a transmission belt 9 and transmits power. The cutting mechanism is also equipped with an operating handle 10, which has a handle switch (not shown in the figure). The handle switch is electrically connected to the drive motor 8. By controlling the operation of the drive motor 8, the opening and closing of the grinding wheel 11 can be controlled. The operating handle 10 is used to press down the grinding wheel 11 to cut the stamp pattern.

[0032] Special fixture 2: such as Figure 5As shown, the special fixture 2 includes a clamping block 12 and a rotating handle 13 mounted on the fixture base. The clamping block 12 is used to clamp the stamp sample. The clamping block 12 can be opened or closed by turning the rotating handle 13. A sample auxiliary magnet 14 is fixedly mounted on the fixture base and is located in the middle of the clamping block 12.

[0033] Safety and auxiliary structures: A lockable maintenance door 6 is installed on the side of the protective frame 1. The sample inlet door 5 is rotatably installed on the upper front face of the protective frame 1. A door safety switch 15 is installed at the closed position of the sample inlet door 5. The door safety switch 15 is used to detect whether the sample inlet door 5 is closed. The equipment can only proceed to the next operation when the sample inlet door 5 is detected to be completely closed, thereby ensuring the safety of the operator. The inner surface of the outer shell is pasted with sound-insulating and flame-retardant aluminum foil cotton to reduce the overall noise of the equipment. At the same time, the outer shell can prevent sparks generated during cutting from flying and injuring people.

[0034] The working principle of this utility model is as follows: Open the sample inlet door 5 and place the stamp sample into the special clamp 2; manually tighten the rotating handle 13, and use the clamping block 12 and sample auxiliary magnetic attraction 14 to clamp the sample, close the sample inlet door 5, and the door safety switch 15 detects that the door is closed; turn on the handle switch of the cutting machine, and the grinding wheel 11 starts to run. After the grinding wheel 11 reaches a stable speed, pull down the cutting machine handle, and the grinding wheel 11 cuts the tail of the stamp sample; after the tail is completely cut off, relax your arm and let the handle slowly return to the initial position, release the handle switch, and the grinding wheel 11 stops running; open the sample inlet door 5, loosen the rotating handle 13, release the sample clamp, and take out the sample.

[0035] The door safety switches in this article use existing finished parts, such as mechanical limit switches, proximity switches, and safety door lock switches. These are existing technologies, and their principles will not be elaborated upon further.

[0036] The components such as the cutting mechanism mentioned in this article are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods, so they will not be described in detail here.

[0037] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.

Claims

1. A stamp-shaped tail-cutting machine, characterized in that, include: The protective frame (1) is divided into two layers: the upper layer is the cutting position and the lower layer is the collection position. A funnel is set between the upper and lower layers. The protective frame (1) is surrounded by a fully enclosed shell. A cutting mechanism for cutting off the handle of the stamp-like object is mounted on the upper layer of the protective frame (1); A special clamp (2) is used to clamp and fix the stamp pattern. It is installed on the upper layer of the protective frame (1) and corresponds to the cutting mechanism. Tail handle collection box (3) is used to collect the cut stamp-shaped handle. The tail handle collection box (3) is set in the collection position under the protective frame (1).

2. The stamp-pattern tail-cutting machine according to claim 1, characterized in that: The cutting mechanism includes a fixed base (7), on which a drive motor (8) and a grinding wheel (11) are rotatably mounted. The drive motor (8) is connected to the grinding wheel (11) via a transmission belt (9) and transmits power. The cutting mechanism is also equipped with an operating handle (10), which is equipped with a handle switch. The handle switch is used to control the opening and closing of the grinding wheel (11). The operating handle (10) is used to press down the grinding wheel (11) to cut the stamp pattern.

3. A stamp-pattern tail-cutting machine according to claim 2, characterized in that: The protective frame (1) has an oblique observation window (4) at the top of its front end face. A slot is provided in the middle of the observation window (4) for the operation handle (10) to move up and down.

4. A stamp-pattern cutting machine according to claim 1, characterized in that: The special clamp (2) includes a clamping block (12) and a rotating handle (13) mounted on the clamping base. The clamping block (12) is used to clamp the stamp pattern. The clamping block (12) can be opened or closed by turning the rotating handle (13).

5. A stamp-pattern tail-cutting machine according to claim 4, characterized in that: A sample auxiliary magnet (14) is fixedly installed on the fixture base, and the sample auxiliary magnet (14) is located in the middle of the clamping block (12).

6. A stamp-pattern cutting machine according to claim 1, characterized in that: The protective frame (1) is equipped with a lockable maintenance door (6) on its side. The upper front end face of the protective frame (1) is rotatably equipped with a sample inlet door (5). A door safety switch (15) is installed at the closed position of the sample inlet door (5). The door safety switch (15) is used to detect whether the sample inlet door (5) is closed.

7. A stamp-pattern cutting machine according to claim 1, characterized in that: The inner surface of the outer casing is covered with sound-insulating and flame-retardant aluminum foil cotton, which is used to reduce the overall noise of the equipment.

Images