Polycrystalline diamond compact polishing device

By designing the transmission and feeding components, the problem of automatic loading and unloading of polycrystalline diamond composite sheet polishing devices was solved, realizing automated polishing, reducing labor costs and improving efficiency.

CN223933330UActive Publication Date: 2026-02-24HUNAN RUICHENG SUPERHARD COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202520119358.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-02-24
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing polycrystalline diamond composite polishing equipment cannot automatically load and unload materials, resulting in increased labor costs and reduced polishing efficiency.

Method used

A polycrystalline diamond composite sheet polishing device was designed, comprising a transmission component, a polishing component, and a feeding component. By utilizing the cooperation of a servo motor, a bidirectional lead screw, a bevel gear set, and a hydraulic rod, an automatic loading and unloading and synchronous polishing process is achieved.

Benefits of technology

The system enables automated loading and unloading of polycrystalline diamond composite sheets, reducing labor costs and improving polishing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polycrystalline diamond compact polishing device, and relates to the technical field of polycrystalline diamond compact polishing, the polycrystalline diamond compact polishing device comprises a box body, a feeding assembly, a polishing assembly and a transmission assembly, the bottom of one side of the box body is communicated with a mounting box and the polishing assembly, the polishing assembly comprises a hydraulic rod, two fixing plates, a polishing table and a sliding rod, the polishing table is fixedly installed in the box body, one end of the fixing plate is fixedly connected with the nut seat, the sliding rod is slidably connected to the other end of the fixing plate in a penetrating mode, the two sides of the sliding rod are fixedly installed on the two sides of the inner wall of the box body, and the clamping block is fixedly installed in the middle of one side of the fixing plate. The bottom of the hydraulic rod is fixedly connected with a rotating motor. After one polycrystalline diamond compact is polished, the polycrystalline diamond compact can be automatically discharged, a new polycrystalline diamond compact is supplemented for continuous polishing, manual feeding and discharging are not needed, and the labor cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of polycrystalline diamond composite sheet polishing technology, specifically a polycrystalline diamond composite sheet polishing device. Background Technology

[0002] Polycrystalline diamond composite sheets are a new type of functional material. They are made by sintering diamond micropowder with a cemented carbide substrate under ultra-high pressure and high temperature conditions. They have the high hardness, high wear resistance and thermal conductivity of diamond, as well as the strength and impact toughness of cemented carbide. They are an ideal material for manufacturing cutting tools, drilling bits and other wear-resistant tools.

[0003] Chinese patent CN221539335U discloses a polycrystalline diamond composite polishing device that achieves stable clamping at different heights, avoiding the disadvantage of a single clamping size, and is conducive to adapting to more sizes of polycrystalline diamond composites. In addition, the nozzle can maintain a height that allows for water spraying to cool the diamond grinding wheel, which helps to improve the adjustability of the device.

[0004] Based on the above-disclosed technical solutions and existing technologies, the current equipment is not convenient for automatic loading and unloading when polishing polycrystalline diamond composite sheets. Manual loading greatly increases labor costs, and the equipment needs to be stopped during loading and unloading, which reduces polishing efficiency to some extent. Utility Model Content

[0005] The purpose of this invention is to provide a polycrystalline diamond composite sheet polishing device to solve the problems in the above-mentioned background technology, which cannot automatically load and unload materials and requires the device to be stopped during loading and unloading, thus increasing labor costs and reducing polishing efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A polycrystalline diamond composite sheet polishing device includes a housing, a feeding assembly, and a polishing assembly. A mounting box is connected to the bottom of one side of the housing, and the mounting box contains... 1 The part is equipped with a transmission component.

[0007] The feeding assembly includes a feeding box, inside which a feeding plate is rotatably connected. One side of the feeding box is connected to a feeding box, and the other side of the feeding box is connected to a feeding trough. A baffle is fixedly installed on the top of the feeding box.

[0008] The transmission assembly includes a servo motor, the output shaft of which is fixedly connected to a bidirectional lead screw, and nut seats are threadedly connected to both sides of the bidirectional lead screw. One end of the bidirectional lead screw is connected to a rotating shaft via a synchronous belt, and one end of the rotating shaft is fixedly connected to a ratchet. A pawl is rotatably connected inside the ratchet, and one end of the pawl is fixedly connected to a bevel gear set via a connecting rod. The other end of the bevel gear set is fixedly connected to the center of the feed pan.

[0009] The polishing assembly includes a hydraulic rod, two fixed plates, a polishing table, and a sliding rod. The polishing table is fixedly installed inside the housing. One end of the fixed plate is fixedly connected to a nut seat. The sliding rod is slidably connected to the other end of the fixed plate. Both sides of the sliding rod are fixedly installed on both sides of the inner wall of the housing. A clamping block is fixedly installed in the middle of one side of the fixed plate. The hydraulic rod is fixedly connected to the top of the housing. A rotating motor is fixedly connected to the bottom of the hydraulic rod. The output shaft of the rotating motor is fixedly connected to a polishing wheel.

[0010] As a further improvement to the above solution, one side of the feed trough is arc-shaped, and the feed trough is fixedly connected to the polishing table.

[0011] As a further improvement to the above solution, a discharge chute is connected to one side of the box, a support plate is fixedly connected to the bottom of the box, and five support legs are fixedly installed on the upper surface of the support plate. The support legs are respectively connected to the discharge box, the mounting box and the box.

[0012] As a further improvement to the above solution, the turntable is provided with four feeding slots.

[0013] As a further improvement to the above solution, the bevel gear set consists of two bevel gears that mesh with each other, and the top of the bevel gear set is fixedly connected to the axis of the feed pan via a connecting rod.

[0014] As a further improvement to the above solution, the feeding box is inclined.

[0015] As a further improvement to the above solution, one side of the clamping block is fixedly connected to the fixing plate by a short rod, and the other side of the clamping block is set with an arc surface.

[0016] The technical effects and advantages of this utility model are as follows:

[0017] 1. This utility model, through the coordinated use of the transmission component, polishing component and feeding component, enables the polishing component to automatically discharge a polycrystalline diamond composite sheet after polishing it and replenish it with a new polycrystalline diamond composite sheet to continue polishing, without the need for manual loading and unloading, thus reducing labor costs.

[0018] 2. By using the polishing component and the feeding component together, this utility model allows the polishing component to move synchronously with the feeding component when the device is loading and unloading. When the loading is completed, the clamping block fixes the polycrystalline diamond composite sheet without stopping the device, which improves the polishing efficiency to a certain extent. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2This is a schematic diagram of the polishing assembly and feeding assembly of this utility model;

[0021] Figure 3 This is a schematic diagram of the transmission component structure of this utility model;

[0022] Figure 4 This is a partial disassembled structural diagram of the transmission component of this utility model.

[0023] In the diagram: 1. Housing, 2. Hydraulic rod, 3. Discharge chute, 4. Support plate, 5. Feed chute, 6. Baffle, 7. Mounting box, 8. Feed tray, 9. Discharge box, 10. Servo motor, 11. Synchronous belt, 12. Ratchet, 13. Bevel gear set, 14. Two-way lead screw, 15. Nut seat, 16. Fixing plate, 17. Polishing table, 18. Rotary motor, 19. Clamping block, 20. Slide rod, 21. Polishing wheel, 22. Feed box, 23. Connecting rod, 24. Rotary shaft, 25. Pawl. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] This utility model provides, for example Figure 1-4 The polycrystalline diamond composite sheet polishing device shown includes a housing 1, a mounting box 7 connected to the bottom of one side of the housing 1, a transmission component inside the mounting box 7, a discharge chute 3 connected to one side of the housing 1, a support plate 4 fixedly connected to the bottom of the housing 1, and five support legs fixedly installed on the upper surface of the support plate 4.

[0026] The transmission assembly includes a servo motor 10, which can rotate in both directions. The output shaft of the servo motor 10 is fixedly connected to a bidirectional lead screw 14. Nut seats 15 are threadedly connected to both sides of the bidirectional lead screw 14. One end of the bidirectional lead screw 14 is connected to the rotating shaft 24 via a synchronous belt 11. Synchronous pulleys are fixedly connected to the surfaces of both the bidirectional lead screw 14 and the rotating shaft 24, so that the bidirectional lead screw 14 and the rotating shaft 24 can rotate simultaneously. One end of the rotating shaft 24 is fixedly connected to a ratchet 12. A pawl 25 is rotatably connected inside the ratchet 12. One end of the pawl 25 is fixedly connected to a bevel gear set 13 via a connecting rod 23. The bevel gear set 12 rotates with the pawl 25. The bevel gear set 13 consists of two bevel gears that mesh with each other.

[0027] A polishing assembly for facilitating the polishing of polycrystalline diamond composite sheets includes a hydraulic rod 2, two fixed plates 16, a polishing table 17, and a sliding rod 20. The polishing table 17 is fixedly installed inside the housing 1. One end of the fixed plate 16 is fixedly connected to the nut seat 15. The sliding rod 20 is slidably connected to the other end of the fixed plate 16. The sliding rod 20 and the lead screw 14 allow the fixed plate 16 to only perform reciprocating linear motion, and the fixed plate 16 will not rotate. The two sides of the sliding rod 20 are fixedly installed on the two sides of the inner wall of the housing 1. One side of the fixed plate 16 is fixedly connected to the clamping block 19 through a short rod, and the other side of the clamping block 19 is set with an arc surface, which can better fix the polycrystalline diamond composite sheet. The hydraulic rod 2 is fixedly connected to the top of the housing 1. A rotating motor 18 is fixedly connected to the bottom of the hydraulic rod 2. The output shaft of the rotating motor 18 is fixedly connected to the polishing wheel 21. The polishing wheel 21 is moved up and down by controlling the hydraulic rod 2.

[0028] A feeding assembly for polishing polycrystalline diamond composite sheets is provided. The feeding assembly includes a feed box 22, with a feed tray 8 rotatably connected inside the feed box 22. The feed tray 8 includes a turntable with four feeding slots. The axis of the feed tray 8 is fixedly connected to the top of the bevel gear set 13 via a connecting rod. A discharge box 9 is connected to one side of the feed box 22 and is inclined. A feed chute 5 is connected to the other side of the feed box 22. A baffle 6 is fixedly installed on the top of the feed box 22. During the rotation of the feed tray 8, when the polycrystalline diamond composite sheet in the feeding slot comes into contact with the baffle 6, it will push the polycrystalline diamond composite sheet out into the feed chute 5. One side of the feed chute 5 is arc-shaped and is fixedly connected to the polishing table 17.

[0029] The implementation principle of the paint heating and stirring device in this embodiment is as follows: the polycrystalline diamond composite sheet is poured into the feeding box 9, the servo motor 10 is started to rotate the feed tray 8, and the polycrystalline diamond composite sheet is sent to the polishing table 17 by rotating the feed tray 8. Then the servo motor 10 is reversed. Under the action of the ratchet 12 and the pawl 25, the feed tray 8 will not rotate with the servo motor 110 after the servo motor 10 is reversed. At the same time, the bidirectional lead screw 14 drives the clamping block 19 to clamp the polycrystalline diamond composite sheet, and the hydraulic rod 2 is started to make the bottom of the polishing wheel 21 abut against the top of the polycrystalline diamond composite sheet. The rotating motor 18 is started to rotate the polishing wheel 21 to polish the polycrystalline diamond composite sheet. After polishing is completed, the servo motor 10 is reversed again. At this time, the clamping block 19 releases the polished polycrystalline diamond composite sheet under the action of the bidirectional lead screw 14. At the same time, the feed tray 8 rotates to transport a new polycrystalline diamond composite sheet to the polishing table 17. The polished polycrystalline diamond composite sheet is then pushed to the discharge trough 3 by the unpolished polycrystalline diamond composite sheet for discharge.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A polishing device for polycrystalline diamond composite sheets, characterized in that: Includes a housing (1), and a mounting box (7) is connected to the bottom of one side of the housing (1), and a transmission assembly is provided inside the mounting box (7); The feeding assembly includes a feeding box (22), which is rotatably connected to a feeding tray (8). A feeding box (9) is connected to one side of the feeding box (22), and a feeding trough (5) is connected to the other side of the feeding box (22). A baffle (6) is fixedly installed on the top of the feeding box (22). The transmission assembly includes a servo motor (10), the output shaft of the servo motor (10) is fixedly connected to a bidirectional lead screw (14), the two sides of the bidirectional lead screw (14) are threaded with nut seats (15), one end of the bidirectional lead screw (14) is connected to the rotating shaft (24) via a synchronous belt (11), one end of the rotating shaft (24) is fixedly connected to a ratchet (12), the ratchet (12) is rotatably connected to a pawl (25), one end of the pawl (25) is fixedly connected to a bevel gear set (13) via a connecting rod (23), and the other end of the bevel gear set (13) is fixedly connected to the center of the feed pan (8); The polishing assembly includes a hydraulic rod (2), two fixed plates (16), a polishing table (17), and a sliding rod (20). The polishing table (17) is fixedly installed inside the housing (1). One end of the fixed plate (16) is fixedly connected to the nut seat (15). The sliding rod (20) is slidably connected to the other end of the fixed plate (16). Both sides of the sliding rod (20) are fixedly installed on both sides of the inner wall of the housing (1). A clamping block (19) is fixedly installed in the middle of one side of the fixed plate (16). The hydraulic rod (2) is fixedly connected to the top of the housing (1). A rotating motor (18) is fixedly connected to the bottom of the hydraulic rod (2). A polishing wheel (21) is fixedly connected to the output shaft of the rotating motor (18).

2. The polycrystalline diamond composite polishing device according to claim 1, characterized in that: The feed trough (5) is arc-shaped on one side and is fixedly connected to the polishing table (17).

3. The polycrystalline diamond composite polishing device according to claim 1, characterized in that: The box (1) has a discharge chute (3) connected to one side, and a support plate (4) is fixedly connected to the bottom of the box (1). Five support legs are fixedly installed on the upper surface of the support plate (4). The support legs are respectively connected to the feeding box (9), the mounting box (7) and the box (1).

4. The polycrystalline diamond composite polishing device according to claim 1, characterized in that: The feed tray (8) includes a turntable, and the turntable has four feed slots.

5. The polycrystalline diamond composite polishing device according to claim 1, characterized in that: The bevel gear set (13) consists of two bevel gears that mesh with each other. The top of the bevel gear set (13) is fixedly connected to the axis of the feed pan (8) via a connecting rod.

6. The polycrystalline diamond composite sheet polishing device according to claim 1, characterized in that: The feeding box (9) is set at an angle.

7. The polycrystalline diamond composite polishing device according to claim 1, characterized in that: One side of the clamping block (19) is fixedly connected to the fixing plate (16) by a short rod, and the other side of the clamping block (19) is set with an arc surface.

Citation Information

Patent Citations

  • Polycrystalline diamond compact polishing device

    CN221539335U