Placing bracket for mattress processing

Abstract

The utility model relates to the field of mattress processing, in particular to a placing bracket for mattress processing. Bracket structures are symmetrically mounted on the mattress rack along the middle part; the bracket structure comprises a bracket overturning structure which is rotationally mounted on the mattress rack and supporting plate structures which are symmetrically assembled along the middle part of the bracket overturning structure; according to the utility model, in the mattress processing process, the state of the supporting plate can be flexibly adjusted by the bracket overturning structure. When the surface of the mattress is processed, the supporting plate structure is unfolded for placing the mattress; when the bottom face is machined, a second servo motor is started, transmission of a helical tooth ring, a reciprocating screw cylinder and a screw is utilized, a mattress supporting plate moves along an adjusting groove to complete closing operation, then a first servo motor is started, a driven belt wheel drives a bracket to turn over by 180 degrees through belt transmission, and therefore the front face and the back face of a mattress can be machined conveniently, the mattress does not need to be manually carried and turned over, and machining efficiency is improved. Manpower is saved, and machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of mattress processing, specifically to a placement bracket for mattress processing. Background Technology

[0002] With the improvement of people's living standards, more and more people are using mattresses. Mattresses help relieve fatigue, improve sleep quality, and provide high comfort. There are various types of mattresses available today, including palm fiber mattresses, latex mattresses, and foam mattresses. Existing mattresses require multiple processing steps, and after molding, the outer surface needs to be beautified and decorated to improve product quality. A Chinese patent (authorization announcement number CN220197673U) discloses a mattress placement bracket, including a support base. An electric push rod is fixedly installed on the upper surface of the support base. A large mattress placement frame is fixedly installed at one end of the electric push rod. A first fixing plate is fixedly installed on the upper surface of the large mattress placement frame. The surface of the first fixing plate has a first threaded hole, and a first fixing bolt is threaded into the first threaded hole. This mattress processing placement bracket, through the coordinated arrangement of a large mattress placement rack, a first placement slot, a small mattress placement rack, and a second placement slot, allows for the placement of mattresses of different sizes during processing. In use, personnel place the large mattress into the first placement slot on the large mattress placement rack, and then place the small mattress into the second placement slot on the small mattress placement rack. This effectively facilitates the placement of mattresses of different sizes during processing. This patented technology solves the problem of existing mattress processing placement brackets being inconvenient for personnel to access mattresses at night, resulting in low processing efficiency at night, and also hindering the secure handling of mattresses of different sizes. This utility model provides a new mattress processing placement bracket to address these issues.

[0003] However, in the existing technology, the mattress needs to be processed on the reverse side after the front side is processed. It is necessary to solve the problem of processing the front and reverse sides of the mattress in the existing technology, which is conducive to the horizontal flipping and adjustment of the mattress.

[0004] Therefore, those skilled in the art have provided a placement bracket for mattress processing to solve the problems mentioned in the background art. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides:

[0006] A mattress processing support bracket includes: a mattress frame; and a bracket structure symmetrically installed along the middle of the upper edge of the mattress frame.

[0007] The bracket structure includes a bracket flipping structure that is rotatably mounted on the mattress frame and a tray structure that is symmetrically assembled along the middle of the bracket flipping structure.

[0008] The bracket flipping structure includes a flipping rod rotatably mounted in the middle of the mattress frame, and a bracket side plate is fixedly mounted on one end of the flipping rod, and a pulley is fixedly provided on the outside of the end of the flipping rod away from the bracket side plate.

[0009] A belt is wound around the outside of the pulley, and a main pulley is wound around the bottom of the belt.

[0010] Preferably, a transmission rod is fixed at the center of the main pulley, and one end of the transmission rod is connected to a servo motor fixedly mounted on the mattress frame.

[0011] Preferably, the inner walls at both the upper and lower ends of the bracket side plate are provided with adjustment grooves, and the inner walls on both sides of the bracket side plate are provided with load-bearing grooves.

[0012] Preferably, a load-bearing block is slidably arranged inside the load-bearing groove, and a pusher frame is fixedly arranged outside the load-bearing block and slidably sleeved on the outside of the flipping rod. The outer side of the pusher frame is integrally fixedly and slidably sleeved on the load-bearing plate inside the mattress frame.

[0013] Preferably, the outer side of the push frame is provided with a load-bearing cylinder, and the load-bearing cylinder is fixedly assembled with the mattress frame, and an electric telescopic rod is assembled between the push frame and the load-bearing cylinder.

[0014] Preferably, the support structure includes a mattress support that is movably disposed inside the adjustment groove, and an adjustment groove is provided on one inner wall of the mattress support, and a screw is rotatably installed inside the adjustment groove.

[0015] Preferably: a reciprocating screw cylinder is provided on the outer side of the screw, and a mounting shaft is rotatably mounted on the outer side of the reciprocating screw cylinder, and the mounting shaft is fixedly assembled to the inner side wall of the adjustment groove;

[0016] The reciprocating screw barrel is fixedly fitted with a helical toothed ring one, and the helical toothed ring one meshes with a helical toothed ring two. The helical toothed ring two is connected to a servo motor two that is fixedly installed on the inner wall of the adjustment groove.

[0017] A controller is installed on one side of the mattress frame.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] This invention allows for flexible adjustment of the support plate state during mattress processing via a rotating bracket structure. When processing the mattress surface, the support plate unfolds to hold the mattress. When processing the bottom surface, servo motor two is activated, utilizing the transmission of a helical gear ring, reciprocating screw, and screw to move the mattress support plate along the adjustment groove to complete the closing operation. Then, servo motor one is activated, and belt transmission causes the pulley to rotate the support plate 180°, facilitating the processing of both sides of the mattress. This eliminates the need for manual handling and rotation of the mattress, saving manpower and improving processing efficiency.

[0020] In this invention, the position of the load-bearing block is controlled by an electric telescopic rod during the flipping process. Before flipping, the electric telescopic rod is activated to disengage the load-bearing block from the load-bearing groove, avoiding obstruction during flipping. After flipping, the electric telescopic rod moves the load-bearing block back into the load-bearing groove, providing support for the flipped mattress and ensuring its stability during flipping and subsequent processing, thereby improving processing quality. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of a mattress processing support bracket provided in this application;

[0022] Figure 2 This is a schematic diagram of the front structure of a mattress processing placement bracket provided in this application;

[0023] Figure 3 This is a schematic diagram of the disassembled structure of a mattress processing support bracket provided in this application;

[0024] Figure 4 This is a schematic diagram of the bracket structure in a mattress processing placement bracket provided in this application;

[0025] Figure 5 This is a schematic diagram of point A in a mattress processing placement bracket provided in this application.

[0026] In the picture:

[0027] 1. Mattress frame;

[0028] 2. Bracket structure;

[0029] 21. Bracket flipping structure; 2101. Bracket side plate; 2102. Adjustment groove; 2103. Load-bearing groove; 2104. Flipping rod; 2105. Pushing frame; 2106. Load-bearing cylinder; 2107. Load-bearing block; 2108. Load-bearing plate; 2109. Electric telescopic rod; 2110. Driven pulley;

[0030] 22. Support plate structure; 2201. Mattress support plate; 2202. Adjustment groove; 2203. Reciprocating screw barrel; 2204. Mounting shaft bracket; 2205. Helical toothed ring one; 2206. Helical toothed ring two; 2207. Servo motor two;

[0031] 3. Belt; 4. Main pulley; 5. Transmission rod; 6. Servo motor 1; 7. Controller. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The examples of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0033] For examples, please refer to Figures 1-5 This embodiment provides a mattress processing support bracket and a mattress frame 1. The mattress frame 1 has a bracket structure 2 symmetrically installed along the middle of its upper edge. The bracket structure 2 includes a bracket flipping structure 21 rotatably mounted on the mattress frame 1 and a tray structure 22 symmetrically assembled along the middle of the bracket flipping structure 21. The bracket flipping structure 21 includes a flipping rod 2104 rotatably assembled in the middle of the mattress frame 1, and a bracket side plate 2101 is fixedly assembled at one end of the flipping rod 2104. A pulley 2110 is fixedly provided on the outside of the end of the flipping rod 2104 away from the bracket side plate 2101.

[0034] A belt 3 is wound around the outside of the pulley 2110, and a main pulley 4 is wound around the bottom of the belt 3. A transmission rod 5 is fixed at the center of the main pulley 4, and one end of the transmission rod 5 is connected to a servo motor 6 fixedly mounted on the mattress frame 1. Adjustment grooves 2102 are opened through the inner walls of both the upper and lower ends of the bracket side plate 2101, and load-bearing grooves 2103 are opened on the inner walls of both sides of the bracket side plate 2101. A load-bearing block 2107 is slidably arranged inside the load-bearing groove 2103, and a pusher 2105 is fixedly arranged outside the load-bearing block 2107 and slidably sleeved on the outside of the flipping rod 2104. The outer side of the pusher 2105 is fixedly and slidably sleeved on the load-bearing plate 2108 inside the mattress frame 1.

[0035] The outer side of the sliding frame 2105 is provided with a load-bearing cylinder 2106, and the load-bearing cylinder 2106 is fixedly assembled with the mattress frame 1. An electric telescopic rod 2109 is assembled between the sliding frame 2105 and the load-bearing cylinder 2106. The tray structure 22 includes a mattress tray 2201 movably disposed inside the adjustment groove 2102. An adjustment groove 2202 is opened on one inner wall of the mattress tray 2201, and a screw is rotatably installed inside the adjustment groove 2202. A reciprocating screw barrel 2203 is helically driven on the outer side of the screw, and a mounting bracket 2204 is rotatably mounted on the outer side of the reciprocating screw barrel 2203. The mounting bracket 2204 is fixedly assembled to the inner wall of the adjustment groove 2202. A helical toothed ring 2205 is fixedly assembled to the outer wall of the reciprocating screw barrel 2203, and the helical toothed ring 2205 meshes with a helical toothed ring 2206. The helical toothed ring 2206 is connected to a servo motor 2207 fixedly installed on the inner wall of the adjustment groove 2202. A controller 7 is installed on one side of the mattress frame 1.

[0036] According to the above embodiments, the working principle of this invention is as follows:

[0037] When the mattress is placed on the bracket structure 2 on the mattress frame 1 during processing, the top plate structure 22 on the two sets of bracket flipping structures 21 is unfolded to place the surface of the mattress. After processing, the bottom surface of the mattress needs to be processed.

[0038] When the tray structure 22 is in a closed state, the servo motor 2207 is started. After the servo motor 2207 is started, it drives the helical gear ring 2206 to rotate. The helical gear ring 2206 meshes with the helical gear ring 2205 and rotates, which in turn drives the reciprocating screw 2203 to rotate. The reciprocating screw 2203 drives the screw screw, and the mattress tray 2201 moves along the inner side of the adjustment groove 2102 to complete the closing operation.

[0039] After starting the servo motor 6, the servo motor 6 rotates the main pulley 4 through the transmission rod 5, causing the main pulley 4 to move relative to the belt 3. The moving belt 3 rotates relative to the slave pulley 2110, causing the slave pulley 2110 to be flipped 180°. During the flipping process, the load block 2107 is disengaged from the inside of the load groove 2103.

[0040] The load-bearing block 2107 moves on the flipping rod 2104 via the opening and closing control of the electric telescopic rod 2109 and the pusher 2105, causing the load-bearing block 2107 to disengage from the inside of the load-bearing groove 2103. After the mattress is flipped, the electric telescopic rod 2109 moves the load-bearing block 2107 into the inside of the load-bearing groove 2103 for support, which is beneficial for the processing of the front and back sides of the mattress.

[0041] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A placement bracket for mattress processing, characterized in that, include: Mattress frame (1); The mattress frame (1) has a bracket structure (2) symmetrically installed along the middle of its upper edge; The bracket structure (2) includes a bracket flipping structure (21) rotatably mounted on the mattress frame (1) and a tray structure (22) symmetrically assembled along the middle of the bracket flipping structure (21); The bracket flipping structure (21) includes a flipping rod (2104) rotatably mounted in the middle of the mattress frame (1), and a bracket side plate (2101) is fixedly mounted on one end of the flipping rod (2104), and a pulley (2110) is fixedly provided on the outside of the end of the flipping rod (2104) away from the bracket side plate (2101); A belt (3) is wound around the outside of the pulley (2110), and a main pulley (4) is wound around the bottom of the belt (3).

2. The mattress processing support bracket according to claim 1, characterized in that, A transmission rod (5) is fixed at the center of the main pulley (4), and one end of the transmission rod (5) is connected to a servo motor (6) fixed on the mattress frame (1).

3. A mattress processing support bracket according to claim 1, characterized in that, The bracket side plate (2101) has an adjustment groove (2102) through the inner walls at both the upper and lower ends, and a load-bearing groove (2103) is provided on the inner walls on both sides of the bracket side plate (2101).

4. A mattress processing support bracket according to claim 3, characterized in that, A load-bearing block (2107) is slidably provided inside the load-bearing groove (2103), and a pusher (2105) is fixedly provided on the outside of the load-bearing block (2107) and slidably sleeved on the outside of the flipping rod (2104). A load-bearing plate (2108) is fixedly and slidably sleeved on the outside of the pusher (2105) and is fixedly and slidably sleeved on the inside of the mattress frame (1).

5. A mattress processing support bracket according to claim 4, characterized in that, The outer side of the push frame (2105) is provided with a load-bearing cylinder (2106), and the load-bearing cylinder (2106) is fixedly assembled with the mattress frame (1). An electric telescopic rod (2109) is assembled between the push frame (2105) and the load-bearing cylinder (2106).

6. A mattress processing support bracket according to claim 1, characterized in that, The pallet structure (22) includes a mattress pallet (2201) movably disposed inside the adjustment groove (2102). The inner wall of one side of the mattress pallet (2201) is provided with a shift groove (2202), and a screw is rotatably installed inside the shift groove (2202).

7. A mattress processing support bracket according to claim 6, characterized in that, The screw is helically driven and fitted with a reciprocating screw cylinder (2203), and a mounting bracket (2204) is rotatably mounted on the outside of the reciprocating screw cylinder (2203), and the mounting bracket (2204) is fixedly assembled on the inner side wall of the adjustment groove (2202); The reciprocating screw barrel (2203) is fixedly fitted with a helical toothed ring one (2205), and the helical toothed ring one (2205) is engaged with a helical toothed ring two (2206). The helical toothed ring two (2206) is connected to a servo motor two (2207) fixedly installed on the inner wall of the adjustment groove (2202).

Images