Three-station punching equipment for cylindrical drip irrigation tape
By designing a three-station drilling device for cylindrical drip irrigation tape, precise positioning and drilling, as well as quality inspection, were achieved, solving the problem of poor drilling quality and improving the efficiency of the equipment and irrigation effect.
Patent Information
- Application Number
- CN202520486391.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-19
AI Technical Summary
The existing three-station punching equipment for cylindrical drip irrigation tape has poor punching quality and lacks quality inspection, which affects the irrigation effect.
A three-station punching device for cylindrical drip irrigation tape was designed, comprising a multi-station punching component, an optical detection component, and a servo motor driven punching system, which enables precise positioning and punching, performs quality inspection, and records missed or unqualified punching locations.
This improves the quality of drilling, ensures the effectiveness of cylindrical drip irrigation tape, facilitates subsequent repair of substandard holes, and enhances the overall irrigation effect.
Smart Images

Figure CN223933789U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of three-station punching equipment for cylindrical drip irrigation tape, and more specifically, it relates to a three-station punching equipment for cylindrical drip irrigation tape. Background Technology
[0002] The cylindrical drip irrigation tape three-station punching machine is a special mechanical equipment used to produce drip irrigation tape, an agricultural irrigation device that delivers water to the roots of crops by precisely controlling the water flow. It is commonly used in water-saving irrigation systems. The main function of this equipment is to regulate and distribute the water flow by punching holes.
[0003] Currently, the three-station punching equipment used in some cylindrical drip irrigation tapes generally produces poor punching quality. Even more worrying is that these devices are put into use immediately after punching, neglecting the quality inspection stage. This undoubtedly greatly affects the subsequent irrigation effect of the cylindrical drip irrigation tape and reduces its overall efficiency.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a three-station punching device for cylindrical drip irrigation tape, in order to achieve a more practical value. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a three-station punching device for cylindrical drip irrigation tape, which is achieved by the following specific technical means:
[0006] A three-station punching device for cylindrical drip irrigation tape includes an outer cover, inside which a punching base plate is installed. One side of the punching base plate has a through groove. A multi-station punching guide frame is installed on one side of the punching base plate. A roller assembly is installed on the upper surface of the multi-station punching guide frame. Three multi-station punching fixing plates are installed on the side of the punching base plate near the multi-station punching guide frame. A multi-station punching assembly is installed on one side of each multi-station punching fixing plate. Two adjusting support fixing plates are installed on the punching base plate near the multi-station punching fixing plates. A support assembly is installed on one side of the adjusting support fixing plate. An adjusting support fixing plate is installed on one side of the drilling base plate above the multi-station drilling guide frame. A support assembly is installed on one side of the adjusting support fixing plate. A multi-station drilling guide frame is installed on the side of the drilling base plate away from the multi-station drilling guide frame. A roller assembly is installed on the upper surface of the multi-station drilling guide frame. Three camera brackets are installed on the side of the drilling base plate close to the multi-station drilling guide frame. A multi-station drilling camera assembly is installed on one side of the camera brackets.
[0007] Furthermore, a sensor bracket is installed on the upper end face of the multi-station punching guide frame near the roller assembly, and an optical detection assembly is installed on one side of the sensor bracket.
[0008] Furthermore, the multi-station drilling assembly includes a motor bracket, a servo motor, an active synchronous pulley, a driven synchronous pulley, a connecting shaft, a swing connecting rod, a pneumatic pen base plate, and a pneumatic drill assembly. The motor bracket is mounted on one side of the multi-station drilling fixing plate. A servo motor is mounted on one side of the motor bracket. The output end of the servo motor is connected to the active synchronous pulley. A driven synchronous pulley is mounted on one side of the motor bracket next to the active synchronous pulley. The active synchronous pulley is connected to the driven synchronous pulley via a synchronous belt. A connecting shaft is mounted on one side of both the active and driven synchronous pulleys. A swing connecting rod is rotatably connected between a pair of connecting shafts. A pneumatic pen base plate is mounted on one side of the swing connecting rod. A pneumatic drill assembly is installed inside the pneumatic pen base plate.
[0009] Furthermore, the support assembly includes a fixing block, a screw, a connecting block, a pair of pressure plates, a support block, and a triangular support plate. The fixing block is installed on one side of the adjustable support fixing plate. The screw is threadedly connected to one side of the fixing block. One end of the screw is rotatably connected to the connecting block. The pair of pressure plates are installed on one side of the adjustable support fixing plate. The support block is movably connected between the pair of pressure plates. The connecting block is connected to one side of the support block. A triangular support plate is installed on one side of the support block away from the connecting block. An arc-shaped groove is provided on one side of the triangular support plate.
[0010] Furthermore, the second support assembly includes a second screw, a second connecting block, a pair of second pressure plates, a second support block, and a second triangular support plate. The pair of second pressure plates are installed on one side of the second adjustable support fixing plate. The pair of second adjustable support fixing plates are movably connected to the second support block. The second connecting block is connected to one side of the second support block. The second screw is rotatably connected to one side of the second connecting block. The second triangular support plate is installed on one side of the second support block away from the second connecting block. The second triangular support plate has an arc-shaped groove on one side.
[0011] Furthermore, a cylinder bracket is installed on one side of the drilling base plate above the multi-station drilling lead-out frame, a cylinder is installed on one side of the cylinder bracket, and a fixing block two is installed on the output end of the cylinder.
[0012] Furthermore, a through groove 2 is provided on one side of the perforated base plate near the cylinder bracket, one end of the fixing block 2 passes through the through groove 2, and the screw 2 is threadedly connected to one side of the fixing block 2.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] By using the screw one, connecting block one, support block one, triangular support plate one, screw two, connecting block two, support block two, and triangular support plate two in combination, the operator can rotate screw one to move it forward or backward. Screw one moves support block one through connecting block one, and support block one moves triangular support plate one. By rotating screw two, screw two moves forward or backward. Screw two moves support block two through connecting block two, and support block two moves triangular support plate two. This allows the distance between triangular support plate one and triangular support plate two to be adjusted, enabling arc groove one and arc groove two to adapt to and support cylindrical drip irrigation tapes of various sizes, thereby improving the practicality of the product.
[0015] By using a servo motor, active synchronous pulley, driven synchronous pulley, connecting shaft, swing linkage, and pneumatic drill assembly in conjunction with each other, the servo motor is started. The servo motor drives the active synchronous pulley to rotate, which in turn drives the driven synchronous pulley to rotate via a synchronous belt. The active and driven synchronous pulleys, through the connecting shaft, drive the pneumatic drill base plate to reciprocate. The pneumatic drill base plate then drives the pneumatic drill assembly to reciprocate. The pneumatic drill assembly precisely positions and drills holes in the cylindrical drip irrigation tape through this reciprocating motion. After drilling is completed, the cylindrical drip irrigation tape moves to the position of the multi-station drilling camera assembly. The multi-station drilling camera assembly takes pictures and analyzes the drilling positions, recording any missed holes or holes with substandard quality. This facilitates subsequent secondary repairs by the staff, thereby improving the subsequent performance of the cylindrical drip irrigation tape. Attached Figure Description
[0016] Figure 1 This is a three-dimensional schematic diagram of the present invention.
[0017] Figure 2 This is a front-view unfolded three-dimensional schematic diagram of this utility model.
[0018] Figure 3 This is a front-view unfolded three-dimensional schematic diagram of this utility model.
[0019] Figure 4 This is a rear-view, unfolded, three-dimensional schematic diagram of this utility model.
[0020] Figure 5 This is a three-dimensional schematic diagram of the roller assembly one in this utility model.
[0021] Figure 6 This is a three-dimensional schematic diagram of the multi-station drilling component in this utility model.
[0022] Figure 7 This is a utility model Figure 3 An enlarged diagram of A in the diagram.
[0023] Figure 8 This is a utility model Figure 3Enlarged diagram of B in the diagram.
[0024] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0025] 1. Outer casing; 2. Drilling base plate; 201. Through slot one; 202. Through slot two; 3. Multi-station drilling guide frame; 301. Sensor bracket; 4. Roller assembly one; 5. Multi-station drilling fixing plate; 6. Multi-station drilling assembly; 601. Motor bracket; 602. Servo motor; 603. Active synchronous pulley; 604. Driven synchronous pulley; 605. Connecting rod shaft; 606. Swinging connecting rod; 607. Air pen base plate; 608. Air drill assembly; 7. Adjustable support fixing plate one; 8. Support assembly one; 801. Fixing block one; 802. Screw one; 803. 804. Connecting Block 1; 805. Pressure Plate 1; 806. Support Block 1; 807. Triangular Support Plate 1; 808. Arc Groove 1; 9. Support Assembly 2; 901. Screw 2; 902. Connecting Block 2; 903. Pressure Plate 2; 904. Support Block 2; 905. Triangular Support Plate 2; 906. Arc Groove 2; 10. Adjustable Support Fixing Plate 2; 11. Multi-station Drilling Lead-out Frame; 12. Roller Assembly 2; 13. Camera Bracket; 14. Multi-station Drilling Camera Assembly; 15. Optical Inspection Assembly; 16. Cylinder Bracket; 17. Cylinder; 1701. Fixing Block 2. Detailed Implementation
[0026] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0027] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Example:
[0030] As attached Figure 1 To be continued Figure 8 As shown:
[0031] This utility model provides a three-station punching device for cylindrical drip irrigation tape, including an outer cover 1, a punching base plate 2 installed inside the outer cover 1, a through groove 201 on one side of the punching base plate 2, a multi-station punching guide frame 3 installed on one side of the punching base plate 2, a roller assembly 4 installed on the upper end face of the multi-station punching guide frame 3, three multi-station punching fixing plates 5 installed on the side of the punching base plate 2 near the multi-station punching guide frame 3, a multi-station punching assembly 6 installed on one side of the multi-station punching fixing plate 5, and two adjusting support fixing plates 7 installed on the punching base plate 2 near the multi-station punching fixing plates 5. A support assembly 8 is installed on one side of the adjustable support fixing plate 7. An adjustable support fixing plate 10 is installed on one side of the drilling base plate 2 above the multi-station drilling guide frame 3. A support assembly 9 is installed on one side of the adjustable support fixing plate 10. A multi-station drilling guide frame 11 is installed on the side of the drilling base plate 2 away from the multi-station drilling guide frame 3. A roller assembly 12 is installed on the upper surface of the multi-station drilling guide frame 11. Three camera brackets 13 are installed on the side of the drilling base plate 2 close to the multi-station drilling guide frame 11. A multi-station drilling camera assembly 14 is installed on one side of the camera brackets 13.
[0032] Among them, a sensor bracket 301 is installed on the upper end face of the multi-station punching and introducing frame 3 near the roller assembly 4, and an optical detection component 15 is installed on one side of the sensor bracket 301. The optical detection component 15 can detect the position of the cylindrical drip irrigation tape.
[0033] The multi-station drilling assembly 6 includes a motor bracket 601, a servo motor 602, an active synchronous pulley 603, a driven synchronous pulley 604, a connecting shaft 605, a swing connecting rod 606, a pneumatic pen base plate 607, and a pneumatic drill assembly 608. The motor bracket 601 is installed on one side of the multi-station drilling fixing plate 5. The servo motor 602 is installed on one side of the motor bracket 601. The output end of the servo motor 602 is connected to the active synchronous pulley 603. The driven synchronous pulley 604 is installed on one side of the motor bracket 601 located on the active synchronous pulley 603. The active synchronous pulley 603 is connected to the driven synchronous pulley 604 via a synchronous belt. A connecting shaft 605 is installed on one side of both the active synchronous pulley 603 and the driven synchronous pulley 604. A swing connecting rod 606 is rotatably connected between a pair of connecting shafts 605. A pneumatic pen base plate 607 is installed on one side of the swing connecting rod 606. The pneumatic drill assembly 608 is installed inside the pneumatic pen base plate 607.
[0034] The support assembly 8 includes a fixing block 801, a screw 802, a connecting block 803, a pair of pressure plates 804, a support block 805, and a triangular support plate 806. The fixing block 801 is installed on one side of the adjusting support fixing plate 7. The screw 802 is threadedly connected to one side of the fixing block 801. The connecting block 803 is rotatably connected to one end of the screw 802. The pair of pressure plates 804 are installed on one side of the adjusting support fixing plate 7. The support block 805 is movably connected between the pair of pressure plates 804. The connecting block 803 is connected to one side of the support block 805. The triangular support plate 806 is installed on one side of the support block 805 away from the connecting block 803. An arc-shaped groove 807 is provided on one side of the triangular support plate 806.
[0035] The support assembly 29 includes a screw 2901, a connecting block 2902, a pair of pressure plates 2903, a support block 2904, and a triangular support plate 2905. The pair of pressure plates 2903 are installed on one side of the adjusting support fixing plate 210. The support block 2904 is movably connected between the pair of adjusting support fixing plates 210. The connecting block 2902 is connected to one side of the support block 2904. The screw 2901 is rotatably connected to one side of the connecting block 2902. The triangular support plate 2905 is installed on one side of the support block 2904 away from the connecting block 2902. An arc-shaped groove 2906 is provided on one side of the triangular support plate 2905.
[0036] Among them, a cylinder bracket 16 is installed on one side of the punching base plate 2 above the multi-station punching lead-out frame 11, a cylinder 17 is installed on one side of the cylinder bracket 16, and a fixing block 1701 is installed on the output end of the cylinder 17.
[0037] Among them, a through groove 202 is provided on one side of the perforated base plate 2 near the cylinder bracket 16. One end of the fixing block 1701 passes through the through groove 202. The screw 901 is threadedly connected to one side of the fixing block 1701. The cylinder 17 pushes the screw 901 forward through the fixing block 1701. The screw 901 pushes the support block 904 forward through the connecting block 902. The support block 904 pushes the triangular support plate 905 forward to fix the cylindrical drip irrigation tape, so that the pneumatic drill assembly 608 can drill holes in the cylindrical drip irrigation tape.
[0038] The working principle of this embodiment:
[0039] The cylindrical drip irrigation tape enters the position of roller assembly 4. Roller assembly 4 assists in the movement of the cylindrical drip irrigation tape. The operator rotates screw 802, causing it to move forward or backward. Screw 802 moves support block 805 via connecting block 803, which in turn moves triangular support plate 806. Rotating screw 901 causes it to move forward or backward, again moving support block 904 via connecting block 902. Support block 904 then moves triangular support plate 905, thus adjusting the distance between triangular support plate 806 and triangular support plate 905. This allows arc grooves 807 and 906 to accommodate and support cylindrical drip irrigation tapes of various sizes. The servo motor 602 is then activated. Machine 602 drives the active synchronous pulley 603 to rotate, and the active synchronous pulley 603 drives the driven synchronous pulley 604 to rotate via the synchronous belt. The active synchronous pulley 603 and the driven synchronous pulley 604 drive the air pen base plate 607 to reciprocate through the connecting rod shaft 605. The air pen base plate 607 drives the air drill assembly 608 to reciprocate. The air drill assembly 608 accurately positions and drills holes in the cylindrical drip irrigation tape through reciprocating motion. After the cylindrical drip irrigation tape completes the drilling, it moves to the position of the multi-station drilling camera assembly 14. The multi-station drilling camera assembly 14 takes pictures and analyzes the drilling position, and records the positions where holes are missed or the drilling quality is unqualified, so that the staff can make secondary repairs later. Finally, the cylindrical drip irrigation tape is moved out from the roller assembly 2 12. The roller assembly 2 12 plays an auxiliary role in the movement of the cylindrical drip irrigation tape.
[0040] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A three-station punching device for cylindrical drip irrigation tape, comprising an outer cover (1), characterized in that: A perforated base plate (2) is installed inside the outer cover (1). A through groove (201) is provided on one side of the perforated base plate (2). A multi-station perforation guide frame (3) is installed on one side of the perforated base plate (2). A roller assembly (4) is installed on the upper surface of the multi-station perforation guide frame (3). Three multi-station perforation fixing plates (5) are installed on the side of the perforated base plate (2) near the multi-station perforation guide frame (3). A multi-station perforation assembly (6) is installed on one side of the multi-station perforation fixing plate (5). Two adjusting support fixing plates (7) are installed on the position of the perforated base plate (2) near the multi-station perforation fixing plate (5). A support assembly 1 (8) is installed on the side of the punching base plate (2). An adjustment support fixing plate 2 (10) is installed on one side of the punching base plate (2) above the multi-station punching guide frame (3). A support assembly 2 (9) is installed on one side of the adjustment support fixing plate 2 (10). A multi-station punching guide frame (11) is installed on the side of the punching base plate (2) away from the multi-station punching guide frame (3). A roller assembly 2 (12) is installed on the upper surface of the multi-station punching guide frame (11). Three camera brackets (13) are installed on the side of the punching base plate (2) close to the multi-station punching guide frame (11). A multi-station punching camera assembly (14) is installed on one side of the camera brackets (13).
2. The three-station punching device for cylindrical drip irrigation tape as described in claim 1, characterized in that: A sensor bracket (301) is installed on the upper end face of the multi-station punching guide frame (3) near the roller assembly (4), and an optical detection assembly (15) is installed on one side of the sensor bracket (301).
3. The three-station punching device for cylindrical drip irrigation tape as described in claim 1, characterized in that: The multi-station drilling assembly (6) includes a motor bracket (601), a servo motor (602), an active synchronous pulley (603), a driven synchronous pulley (604), a connecting rod shaft (605), a swing connecting rod (606), a pneumatic pen base plate (607), and a pneumatic drill assembly (608). The motor bracket (601) is mounted on one side of the multi-station drilling fixing plate (5). A servo motor (602) is mounted on one side of the motor bracket (601). The output end of the servo motor (602) is connected to the active synchronous pulley (603). 01) A driven synchronous pulley (604) is installed on one side of the active synchronous pulley (603). The active synchronous pulley (603) is connected to the driven synchronous pulley (604) via a synchronous belt. A connecting shaft (605) is installed on one side of both the active synchronous pulley (603) and the driven synchronous pulley (604). A swing connecting rod (606) is rotatably connected between a pair of connecting shafts (605). A wind pen base plate (607) is installed on one side of the swing connecting rod (606). A wind drill assembly (608) is installed inside the wind pen base plate (607).
4. The three-station punching device for cylindrical drip irrigation tape as described in claim 1, characterized in that: The support assembly 1 (8) includes a fixing block 1 (801), a screw 1 (802), a connecting block 1 (803), a pair of pressure plates 1 (804), a support block 1 (805), and a triangular support plate 1 (806). The fixing block 1 (801) is installed on one side of the adjusting support fixing plate 1 (7). The screw 1 (802) is threadedly connected to one side of the fixing block 1 (801). The connecting block 1 (803) is rotatably connected to one end of the screw 1 (802). The pair of pressure plates 1 (804) are installed on one side of the adjusting support fixing plate 1 (7). The support block 1 (805) is movably connected between the pair of pressure plates 1 (804). The connecting block 1 (803) is connected to one side of the support block 1 (805). The triangular support plate 1 (806) is installed on one side of the support block 1 (805) away from the connecting block 1 (803). The triangular support plate 1 (806) has an arc groove 1 (807) on one side.
5. The three-station punching device for cylindrical drip irrigation tape as described in claim 1, characterized in that: The second support assembly (9) includes a second screw (901), a second connecting block (902), a pair of second pressure plates (903), a second support block (904), and a second triangular support plate (905). The pair of second pressure plates (903) are installed on one side of the second adjusting support fixing plate (10). The second support block (904) is movably connected between the pair of second adjusting support fixing plates (10). The second support block (904) is connected to the second connecting block (902) on one side. The second screw (901) is rotatably connected to the second connecting block (902) on one side. The second triangular support plate (905) is installed on one side of the second support block (904) away from the second connecting block (902). The second triangular support plate (905) has an arc groove (906) on one side.
6. The three-station punching device for cylindrical drip irrigation tape as described in claim 5, characterized in that: A cylinder bracket (16) is installed on one side of the punching base plate (2) above the multi-station punching lead-out frame (11). A cylinder (17) is installed on one side of the cylinder bracket (16). A fixing block 2 (1701) is installed at the output end of the cylinder (17).
7. The three-station punching device for cylindrical drip irrigation tape as described in claim 6, characterized in that: The perforated base plate (2) has a through groove 2 (202) on one side near the cylinder bracket (16). One end of the fixing block 2 (1701) passes through the through groove 2 (202), and the screw 2 (901) is threaded to one side of the fixing block 2 (1701).