Automatic mould pressing tile transplanting machine
The design of the automatic tile transplanting machine utilizes spring plate groups and drive mechanisms to achieve automated tile transfer, solving the problems of low efficiency and high damage rate of manual transfer, and realizing efficient and low-damage tile transfer.
Patent Information
- Application Number
- CN202520467140.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-18
AI Technical Summary
The transfer of clay tile blanks relies on manual labor, which is labor-intensive, inefficient, and has a high damage rate, making it difficult to achieve automated and efficient transfer.
The automatic tile transplanting machine uses spring plate groups and drive mechanisms to automatically pick up and transfer tiles. Multiple spring plates are combined to distribute force evenly, preventing the tiles from slipping. Combined with cylinders and solenoid valves to control the clamping of the tiles, multiple tiles can be transferred simultaneously.
It improves the efficiency of tile transfer, reduces tile damage rate, saves manpower, and realizes automation and high efficiency in tile transfer.
Smart Images
Figure CN223933863U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tile production equipment technology, and in particular to an automatic transplanting machine for molded tiles. Background Technology
[0002] Clay tiles, also known as red tiles, are produced through processes including clay refining, extrusion, cutting, stamping, and drying. Currently, the extrusion, cutting, and stamping of clay tile blanks are automated. In this automated production, the cut clay blanks are continuously conveyed by a conveyor line, with multiple stamping machines used in conjunction with this line to match the cutting efficiency. After stamping, the clay blanks form molded tiles, which are then dried using waste heat from the kiln. The dried blanks are then unloaded, grouped, and stacked on kiln cars in a tunnel kiln for firing. The dried tile blanks have a low moisture content but remain relatively hard, requiring manual handling for transport, resulting in a large workload, high labor intensity, low efficiency, and a high damage rate. Summary of the Invention
[0003] To address the above problems, this utility model provides an automatic transplanting machine for molded tiles.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: an automatic transplanting machine for molded tiles, characterized in that it includes a spring plate assembly, a spring plate frame, a base, a support, a pressure regulating valve, a solenoid valve, a first driving mechanism, and a second driving mechanism. The spring plate assembly includes at least two spring plates, the spring plate frame is provided with at least one spring plate assembly, an L-shaped connecting rod is fixed to each end of the spring plate frame, the L-shaped connecting rod fixes at least one spring plate frame, the L-shaped connecting rod is connected to the support through a first slider and a first guide rail, the support is connected to the base through a second slider and a second guide rail, the base is a square frame, the first driving mechanism is fixed to the top surface of the support, the second driving mechanism is fixed to the inner rear wall of the base, the pressure regulating valve and the solenoid valve are fixed to the rear wall of the support, the pressure regulating valve is connected to the solenoid valve, and the solenoid valve is connected to a cylinder.
[0005] Preferably, a first guide rail is fixed to the front wall of the bracket, a first slider is sleeved on the first guide rail, a connecting plate is provided in front of the first slider, the connecting plate is fixed to the front wall of the first slider by bolts, a connecting rod is provided in front of the connecting plate, the connecting rod is fixed to the front wall of the connecting plate by bolts, and the L-shaped connecting rod is fixed to the front wall of the connecting rod by bolts.
[0006] Preferably, a second guide rail is fixed to the top surface of the base, a second slider is sleeved on the second guide rail, the second slider is fixed to the bottom surface of the bracket, and a crossbar is provided inside the base.
[0007] Preferably, the bracket has a first support plate on both sides of its top surface, the first support plate has a fourth through hole, the first drive mechanism has a first roller, the first roller passes through the fourth through hole, the diameter of the first roller is equal to the diameter of the fourth through hole, the first roller has a first drive wheel at both ends, the first drive wheel is located at the outer end of the first support plate, the first drive wheel has a first belt with meshing teeth, one end of the first belt is connected to the top of the first slider, and the other end of the first belt is connected to a counterweight.
[0008] Preferably, the base has a second roller at both the front and rear ends. The second roller at the rear end passes through the second drive mechanism, and the second roller at the front end passes through the second support plate. The second support plate is fixed to the inner front wall of the base. The second roller has a second transmission wheel at both ends, and the second transmission wheel has a meshing second belt.
[0009] Preferably, one side of the spring sheet assembly consists of several spring sheets arranged side by side, the bottom of the spring sheets is provided with several first through holes, the bottom center of the spring sheet frame is fixed with a third guide rail, a third slider is sleeved on the third guide rail, the bottom surface and outer side wall of the third slider are fixed with a connecting member, the connecting member is L-shaped, the side wall of the connecting member is provided with a slot, and the slot matches the third guide rail.
[0010] Preferably, the top of the spring plate frame is provided with a second through hole, and the end of the connector on the right side away from the spring plate is provided with a baffle. The inner side of the baffle is connected to the piston at one end of the cylinder, and the other end of the cylinder is connected to the inner side wall of the connector on the left side. The end of the cylinder near the piston is connected to a second branch pipe, and the end of the cylinder away from the piston is connected to a first branch pipe. The second branch pipe is connected to a second main pipe, and the first branch pipe is connected to a first main pipe. The first main pipe and the second main pipe pass through a third through hole and are connected to a solenoid valve. The third through hole is located on the side wall of the L-shaped connecting rod. The solenoid valve and the pressure regulating valve are connected through a connecting pipe. The pressure regulating valve is provided with an air inlet pipe, and the air inlet pipe is connected to an air source.
[0011] Preferably, the outer wall of the bracket is fixedly connected to a second connecting block, the second connecting block is fixedly connected to the top of the track, the track is provided with a track limiting groove, the track limiting groove is fixedly connected to a first connecting block, the first connecting block is fixedly connected to the outer wall of the base, the first connecting block is U-shaped, and the second connecting block is L-shaped.
[0012] Preferably, a limiting block is fixedly connected to the inner side wall of the bracket, and a base plate is provided at the bottom end of the limiting block. The base plate is shaped like a "7". The base plate is connected to a second belt, and the width of the bottom surface of the limiting block is equal to the width of the second belt.
[0013] Preferably, both the first belt and the second belt are toothed belts.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model can enable the transplanter to pick up tiles from multiple heights and place them at a certain position, thus improving the efficiency of tile transfer; by using a combination of multiple spring plates, each spring plate can bear force, ensuring that the side wall of the tile can be evenly stressed; the bottom of the spring plate is provided with a through hole, which can prevent slippage between the tile and the spring plate and reduce the tile damage rate; This utility model can realize the simultaneous transfer of multiple tiles, improving work efficiency and saving manpower. Attached Figure Description
[0015] Figure 1 This is a structural schematic diagram of the automatic transplanting machine for molded tiles according to this utility model.
[0016] Figure 2 This is a front view of the automatic transplanting machine for molded tiles according to this utility model.
[0017] Figure 3 This is a side view of the automatic transplanting machine for molded tiles according to this utility model.
[0018] Figure 4 This is a top view of the automatic transplanting machine for molded tiles according to this utility model.
[0019] Figure 5 This is a schematic diagram of the spring plate frame structure of the automatic transplanting machine for molded tiles according to this utility model.
[0020] Figure 6 This is a schematic diagram of the cylinder structure of the automatic transplanting machine for molded tiles according to this utility model.
[0021] Figure 7 This is a partial structural diagram of the spring plate frame of the automatic transplanting machine for molded tiles according to this utility model.
[0022] Figure 8 This is a schematic diagram of the base structure of the automatic transplanting machine for molded tiles according to this utility model.
[0023] Figure 9 This is a schematic diagram of the pressure regulating valve and solenoid valve structure of the automatic transplanting machine for molded tiles of this utility model.
[0024] Figure 10 This is a schematic diagram of the limiting block structure of the automatic transplanting machine for molded tiles of this utility model.
[0025] Figure 11 This is a schematic diagram of the first belt structure of the automatic transplanting machine for molded tiles of this utility model.
[0026] Figure 12 This is a schematic diagram of the counterweight structure of the automatic transplanting machine for molded tiles according to this utility model.
[0027] Figure 13This is a schematic diagram of the first connecting block and the second connecting block of the automatic transplanting machine for molded tiles of this utility model.
[0028] Figure Descriptions: 1. Spring plate assembly; 11. First through hole; 2. Spring plate holder; 21. Second through hole; 22. Connecting rod; 23. Third slider; 24. Connecting plate; 25. L-shaped connecting rod; 251. Third through hole; 26. Baffle; 27. Cylinder; 271. Piston; 28. Connector; 281. Slot; 29. Third guide rail; 3. Base; 31. Crossbar; 4. Bracket; 41. First slider; 42. First guide rail; 43. Second slider; 44. Second guide rail; 45. First support plate; 451. Fourth through hole; 46. Limiting block, 461. Base plate, 5. Pressure regulating valve, 51. First main pipe, 52. Second main pipe, 53. First branch pipe, 54. Second branch pipe, 55. Connecting pipe, 56. Air inlet pipe, 6. First drive mechanism, 61. First transmission wheel, 62. First belt, 63. First roller, 64. Counterweight block, 7. Second drive mechanism, 71. Second transmission wheel, 72. Second belt, 73. Second support plate, 74. Second roller, 8. Track, 81. Track limiting groove, 82. First connecting block, 83. Second connecting block, 9. Solenoid valve. Detailed Implementation
[0029] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.
[0030] Please refer to the reference. Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 9 An automatic transplanting machine for molded tiles according to an embodiment of the present invention is characterized by comprising: a spring plate assembly 1, a spring plate frame 2, a base 3, a support 4, a pressure regulating valve 5, a solenoid valve 9, a first driving mechanism 6, and a second driving mechanism 7. The spring plate assembly 1 includes at least two spring plates, the spring plate frame 2 is provided with at least one spring plate assembly 1, and an L-shaped connecting rod 25 is fixed at each end of the spring plate frame 2. The L-shaped connecting rod 25 fixes at least one spring plate frame 2. The L-shaped connecting rod 25 is connected to the support 4 through a first slider 41 and a first guide rail 42. The support 4 is connected to the base 3 through a second slider 43 and a second guide rail 44. The base 3 is a square frame. The first driving mechanism 6 is fixed to the top surface of the support 4, the second driving mechanism 7 is fixed to the inner rear wall of the base 3, the pressure regulating valve 5 and the solenoid valve 9 are fixed to the rear wall of the support 4, the pressure regulating valve 5 is connected to the solenoid valve 9, and the solenoid valve 9 is connected to a cylinder 27.
[0031] In one embodiment, such as Figure 1 , Figure 2 and Figure 3As shown, the first guide rail 42 is fixed to the front wall of the bracket 4, and the first slider 41 is sleeved on the first guide rail 42. A connecting plate 24 is provided in front of the first slider 41. The connecting plate 24 is fixed to the front wall of the first slider 41 by bolts. A connecting rod 22 is provided in front of the connecting plate 24. The connecting rod 22 is fixed to the front wall of the connecting plate 24 by bolts. The L-shaped connecting rod 25 is fixed to the front wall of the connecting rod 22 by bolts, so that the L-shaped connecting rod 25 can carry the spring plate frame 2 and move up and down with the first slider 41, so that the transplanter can clamp the molded tile at multiple heights.
[0032] In one embodiment, such as Figure 1 and Figure 8 As shown, a second guide rail 44 is fixed on the top surface of the base 3, and a second slider 43 is sleeved on the second guide rail 44. The second slider 43 is fixed on the bottom surface of the bracket 4, so that the transplanter can deliver the molded tile to different horizontal positions. A crossbar 31 is provided inside the base 3 to enhance the stability of the base 3.
[0033] In one embodiment, such as Figure 1 , Figure 11 and Figure 12 As shown, the bracket 4 has a first support plate 45 on both sides of its top surface. The first support plate 45 has a fourth through hole 451. The first drive mechanism 6 has a first roller 63 that passes through the fourth through hole 451. The diameter of the first roller 63 is equal to the diameter of the fourth through hole 451. The first roller 63 has a first transmission wheel 61 at both ends. The first transmission wheel 61 is located at the outer end of the first support plate 45. The first transmission wheel 61 has a first belt 62 that meshes with the first slider 41. One end of the first belt 62 is connected to the top of the first slider 41, and the other end of the first belt 62 is connected to a counterweight 64, which serves to tighten the first belt 62 and provide a counterweight. The first drive mechanism 6 rotates the first transmission wheel 61, which drives the first belt 62 to move, thereby realizing the up and down movement of the first slider 41.
[0034] In one embodiment, such as Figure 1 and Figure 8 As shown, the base 3 is provided with a second roller 74 at both the front and rear ends. The second roller 74 at the rear end passes through the second drive mechanism 7, and the second roller 74 at the front end passes through the second support plate 73. The second support plate 73 is fixed to the inner front wall of the base. The second roller 74 is provided with a second transmission wheel 71 at both ends. The second transmission wheel 71 is provided with a second belt 72 that meshes with the second roller. The second drive mechanism 7 causes the second transmission wheel 71 to rotate, thereby driving the second belt 72 to move.
[0035] In one embodiment, such as Figure 5 , Figure 6 and Figure 7As shown, one side of the spring sheet assembly 1 consists of several spring sheets arranged side by side, so that each spring sheet can bear force, ensuring that the side wall of the molded tile can be evenly stressed, reducing the falling of the molded tile. The bottom of the spring sheet is provided with several first through holes 11 to prevent slippage between the molded tile and the spring sheet. The bottom center of the spring sheet frame 2 is fixed with a third guide rail 29, and a third slider 23 is sleeved on the third guide rail 29. The bottom surface and outer side wall of the third slider 23 are fixed with a connecting piece 28. The connecting piece 28 is L-shaped and has a slot 281 on its side wall. The slot 281 matches the third guide rail 29, so that the connecting piece 28 can move left and right with the third slider 23 along with the spring sheet to clamp the molded tile.
[0036] In one embodiment, such as Figure 4 , Figure 5 , Figure 6 and Figure 9 As shown, the top of the spring plate frame 2 is provided with a second through hole 21, which can be circular, elliptical, square, or polygonal. The end of the connector 28 on the right side away from the spring plate is provided with a baffle 26. The inner side of the baffle is connected to the piston 271 of one end of the cylinder 27. The other end of the cylinder 27 is connected to the inner side wall of the connector 28 on the left side. The end of the cylinder 27 near the piston is connected to the second branch pipe 54. The end of the cylinder 27 away from the piston is connected to the first branch pipe 53. The second branch pipe 54 is connected to the second main pipe 52. The first branch pipe 53 is connected to the first main pipe 51. The first main pipe 51 and the second main pipe 52 pass through the third through hole 251 and are connected to the solenoid valve 9. The third through hole 251 is located on the side wall of the L-shaped connecting rod 25. The solenoid valve 9 and the pressure regulating valve 5 are connected through a connecting pipe 55. The pressure regulating valve 5 is provided with an air inlet pipe 56, which is connected to an air source. The movement of the cylinder drives the connector 28 to move, thereby reducing the distance between the spring plates on the left and right sides and clamping the molded tile.
[0037] In one embodiment, such as Figure 1 , Figure 4 and Figure 13 As shown, the second connecting block 83 is fixedly connected to the outer wall of the support 4, and the second connecting block 83 is fixedly connected to the top of the track 8. The track 8 is provided with a track limiting groove 81, and the track limiting groove 81 is fixedly connected to the first connecting block 82. The first connecting block 82 is fixedly connected to the outer wall of the base 3. The first connecting block 82 is U-shaped, and the second connecting block 83 is L-shaped. The track 8 contains wires, which can protect the circuit and prevent the wires from getting caught in the support 4 when it moves, causing circuit damage and making the transplanter unusable.
[0038] In one embodiment, such as Figure 1 , Figure 4 and Figure 10As shown, a limiting block 46 is fixedly connected to the inner side wall of the bracket 4. The bottom end of the limiting block 46 is provided with a base plate 461. The base plate 461 is "7" shaped. The base plate 461 is connected to the second belt 72. The width of the bottom surface of the limiting block 46 is equal to the width of the second belt 72, so that the bracket 4 and the second belt 72 can move synchronously, and the position of the second belt 72 can be fixed to prevent the second belt 72 from slipping off.
[0039] In one embodiment, such as Figure 11 As shown, both the first belt 62 and the second belt 72 are toothed belts, which have good fixation and smooth transmission.
[0040] Usage: Combine Figures 1-13 As shown, this utility model reduces the distance between the spring plates on the left and right sides of the cylinder 27 to clamp the molded tile. The second guide rail 44 and the second slider 43 are used to realize the back-and-forth movement of the bracket and the spring plate frame. The first guide rail 42 and the first slider 41 are used to realize the up-and-down movement of the spring plate frame. The first drive mechanism 6 provides power for the movement of the first belt 62. The movement of the first belt 62 drives the first slider 41 to move. The second drive mechanism 7 provides power for the movement of the second belt 72. The limiting block 46 connects the bracket 4 to the second belt 72. The movement of the second belt 72 drives the bracket 4 to move.
[0041] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.
Claims
1. An automatic transplanting machine for molded roof tiles, characterized in that: The system includes a spring plate assembly (1), a spring plate holder (2), a base (3), a bracket (4), a pressure regulating valve (5), a solenoid valve (9), a first drive mechanism (6), and a second drive mechanism (7). The spring plate assembly (1) includes at least two spring plates. The spring plate holder (2) is provided with at least one spring plate assembly (1). An L-shaped connecting rod (25) is fixed to each end of the spring plate holder (2). The L-shaped connecting rod (25) fixes at least one spring plate holder (2). The L-shaped connecting rod (25) is connected to the first sliding mechanism. Block (41) and first guide rail (42) are connected to bracket (4). The bracket (4) is connected to base (3) through second slider (43) and second guide rail (44). The base (3) is a square frame. First drive mechanism (6) is fixed on top surface of bracket (4). Second drive mechanism (7) is fixed on inner rear wall of base (3). Pressure regulating valve (5) and solenoid valve (9) are fixed on rear wall of bracket (4). Pressure regulating valve (5) is connected to solenoid valve (9). Solenoid valve (9) is connected to cylinder (27).
2. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The bracket (4) has a first guide rail (42) fixed to its front wall. A first slider (41) is fitted on the first guide rail (42). A connecting plate (24) is provided in front of the first slider (41). The connecting plate (24) is fixed to the front wall of the first slider (41) by bolts. A connecting rod (22) is provided in front of the connecting plate (24). The connecting rod (22) is fixed to the front wall of the connecting plate (24) by bolts. The L-shaped connecting rod (25) is fixed to the front wall of the connecting rod (22) by bolts.
3. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The base (3) has a second guide rail (44) fixed on its top surface. A second slider (43) is fitted on the second guide rail (44). The second slider (43) is fixed on the bottom surface of the bracket (4). A crossbar (31) is provided inside the base (3).
4. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The bracket (4) has a first support plate (45) on both sides of its top surface. The first support plate (45) has a fourth through hole (451). The first drive mechanism (6) has a first roller (63). The first roller (63) passes through the fourth through hole (451). The diameter of the first roller (63) is equal to the diameter of the fourth through hole (451). The first roller (63) has a first transmission wheel (61) at both ends. The first transmission wheel (61) is located at the outer end of the first support plate (45). The first transmission wheel (61) has a first belt (62) that meshes with the first belt. One end of the first belt (62) is connected to the top of the first slider (41), and the other end of the first belt (62) is connected to the counterweight (64).
5. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The base (3) is provided with a second roller (74) at both the front and rear ends. The second roller (74) at the rear end passes through the second drive mechanism (7), and the second roller (74) at the front end passes through the second support plate (73). The second support plate (73) is fixed to the inner front wall of the base. The second roller (74) is provided with a second transmission wheel (71) at both ends. The second transmission wheel (71) is provided with a second belt (72) that meshes with the gear.
6. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The spring sheet assembly (1) consists of several spring sheets arranged side by side on one side. The bottom of the spring sheet is provided with several first through holes (11). The bottom of the spring sheet frame (2) is fixed with a third guide rail (29). A third slider (23) is sleeved on the third guide rail (29). The bottom surface and outer wall of the third slider (23) are fixed with a connecting piece (28). The connecting piece (28) is L-shaped. The side wall of the connecting piece (28) is provided with a slot (281). The slot (281) matches the third guide rail (29).
7. The automatic transplanting machine for molded tiles as described in claim 6, characterized in that: The spring plate holder (2) has a second through hole (21) at the top. The connector (28) on the right side has a baffle (26) at the end away from the spring plate. The inner side of the baffle is connected to the piston (271) at one end of the cylinder (27). The other end of the cylinder (27) is connected to the inner wall of the connector (28) on the left side. The end of the cylinder (27) near the piston is connected to the second branch pipe (54). The end of the cylinder (27) away from the piston is connected to the first branch pipe (53). The second branch pipe (54) is connected to the second main pipe (52). The first branch pipe (53) is connected to the first main pipe (51). The first main pipe (51) and the second main pipe (52) pass through the third through hole (251) and connect to the solenoid valve (9). The third through hole (251) is located on the side wall of the L-shaped connecting rod (25). The solenoid valve (9) and the pressure regulating valve (5) are connected through the connecting pipe (55). The pressure regulating valve (5) has an air inlet pipe (56). The air inlet pipe (56) is connected to the air source.
8. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The second connecting block (83) is fixedly connected to the outer wall of the bracket (4), and the second connecting block (83) is fixedly connected to the top of the track (8). The track (8) is provided with a track limiting groove (81), and the track limiting groove (81) is fixedly connected to the first connecting block (82). The first connecting block (82) is fixedly connected to the outer wall of the base (3). The first connecting block (82) is U-shaped, and the second connecting block (83) is L-shaped.
9. The automatic transplanting machine for molded tiles as described in claim 1, characterized in that: The bracket (4) has a fixed connection to a limiting block (46) on its inner side wall. The bottom end of the limiting block (46) is provided with a base plate (461). The base plate (461) is "7" shaped. The base plate (461) is connected to a second belt (72). The width of the bottom surface of the limiting block (46) is equal to the width of the second belt (72).
10. The automatic transplanting machine for molded tiles as described in claim 4, characterized in that: Both the first belt (62) and the second belt (72) are toothed belts.