Nano coating film laminating machine for oil stain enameled steel plate

By designing automated stacking slots, transmission mechanisms, and springback mechanisms, the problem of manual stacking affecting production efficiency was solved, achieving efficient automated stacking of enamel steel sheets and reducing production costs.

CN223934154UActive Publication Date: 2026-02-24HANGZHOU FANTASY PORCELAIN PROD
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Patent Information

Application Number
CN202520575309.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-02-24
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing laminating machines require manual stacking after laminating and curing steel plates, resulting in low production efficiency and increased labor costs.

Method used

An automated system comprising a stacking trough, a transmission mechanism, a conveying mechanism, and a springback mechanism was designed to enable automated stacking of enamel steel sheets, thereby improving production efficiency through continuous and uninterrupted operation.

Benefits of technology

The automated stacking of enamel steel sheets has been achieved, which has improved production speed and efficiency and reduced unit production costs.

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Abstract

The utility model relates to the technical field of film laminating equipment, in particular to a nano coating film laminating machine for an oil stain enameled steel plate. According to the technical scheme, the enameled steel plate stacking device comprises a base and a plurality of enameled steel plates arranged at the top of the base, and the top of the base is provided with a conveying mechanism; and the transmission mechanism is arranged in the stacking groove to drive the enameled steel plates on the conveying mechanism to be stacked in sequence. According to the enamel steel plate stacking device, the stacking groove, the transmission mechanism, the conveying mechanism, the springback mechanism and other structures are matched, so that enamel steel plates can be automatically stacked, the operation speed can be greatly increased through continuous work, and the production efficiency is greatly improved. Meanwhile, the automatic system can reduce the unit production cost by improving the efficiency in large-scale production, so that the overall cost control is more optimized, and the cost generated by consuming a large amount of labor is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of coating equipment technology, and in particular to a nano-coating coating machine for oil-stained enamel steel plates. Background Technology

[0002] Nano-coating for oil-stained enamel steel sheets is a specially treated coating designed to impart properties such as oil resistance, pollution resistance, corrosion resistance, and high-temperature resistance to the steel sheet surface. This coating typically involves applying special nanomaterials to the surface of the enamel steel sheet using nanotechnology to improve its performance and service life. Nano-coating of oil-stained enamel steel sheets usually requires a laminating machine to form a protective layer with nano-coating effects on the steel sheet surface. The main function of this machine is to uniformly spray liquid oil-stained enamel nano-coating onto the steel sheet surface, and then cure it through heating or chemical reaction, thereby forming a coating with anti-fouling, oil-resistant, and corrosion-resistant functions. In existing technologies, some laminating machines coat and cure the steel sheets, then manually stack them. However, manual stacking is slow when handling large quantities of steel sheets and can easily affect overall production efficiency. Excessive manpower also increases labor costs. Utility Model Content

[0003] The purpose of this invention is to address the problem that in existing technologies, some coating machines coat and cure steel plates, which then require manual stacking. However, when processing large quantities of steel plates, the speed of manual stacking affects overall production efficiency. Furthermore, consuming a large amount of manpower increases labor costs. Therefore, this invention proposes a nano-coating coating machine for oil-stained enamel steel plates.

[0004] The technical solution of this utility model: a nano-coating machine for oil-stained enamel steel plates, including a base and multiple enamel steel plates disposed on the top of the base. The top of the base is provided with a conveying mechanism, and the machine also includes: a stacking groove opened at one end of the base; a transmission mechanism disposed in the stacking groove to drive the enamel steel plates on the conveying mechanism to be stacked in sequence; and a spring mechanism installed on the inner bottom wall of the stacking groove to support the stacked conveying mechanism to move downward.

[0005] Optionally, the transmission mechanism includes a pair of supports fixedly connected to the top outer wall of the base, a motor fixedly connected to the upper surface of the supports, and multiple pairs of corresponding rotating shafts rotatably connected inside the stacking slot, one end of the rotating shaft being fixedly connected to the output shaft of the corresponding motor, and a pair of first retaining rings being fixedly sleeved at one end of a pair of rotating shafts near the inner wall of the stacking slot.

[0006] Optionally, the transmission mechanism further includes a connecting shaft disposed in the stacking slot corresponding to the rotating shaft. The ends of the connecting shaft and the rotating shaft are fixedly connected to a second retaining ring. The middle of the second retaining ring is provided with a gear. The gears that are opposite each other are fitted with gear belts. The outer wall of the gear belt is fixedly connected with a plurality of corresponding and supporting blocks that support the stacking slot.

[0007] Optionally, the rebound mechanism includes multiple bottom cylinders fixedly connected to the bottom wall of the stacking groove. Each bottom cylinder has a slidably fitted insert rod on its top. A buffer spring is fixedly connected inside the bottom cylinder, and the top of each buffer spring is fixedly connected to the end of the corresponding insert rod above it.

[0008] Optionally, the top of the insertion rod is movably provided with a tray for placing an enamel steel plate.

[0009] Optionally, a film covering mechanism that covers the conveying mechanism and stacking groove is fixedly connected to the top of the base.

[0010] Optionally, the support block is made of silicone rubber.

[0011] Optionally, the conveying mechanism is made of stainless steel.

[0012] In summary, this application includes at least one of the following beneficial technical effects:

[0013] This invention utilizes a combination of stacking grooves, transmission mechanisms, conveying mechanisms, and springback mechanisms to automate the stacking of enamel steel sheets. This continuous operation significantly increases work speed and production efficiency. Furthermore, in large-scale production, the automated system reduces unit production costs by improving efficiency, thus optimizing overall cost control and avoiding the costs associated with excessive manual labor. Attached Figure Description

[0014] Figure 1 A schematic diagram of the structure of the oil-stained enamel steel plate nano-coating machine of this utility model is provided;

[0015] Figure 2 for Figure 1 A schematic diagram of the split structure;

[0016] Figure 3 for Figure 2 Partial structural diagram;

[0017] Figure 4 for Figure 3 A partial breakdown diagram.

[0018] Reference numerals: 1. Base; 101. Conveying mechanism; 102. Stacking groove; 103. Support; 104. Motor; 105. Rotating shaft; 106. First retaining ring; 107. Tray; 108. Second retaining ring; 109. Gear; 110. Gear belt; 111. Support block; 112. Connecting shaft; 113. Bottom cylinder; 114. Insert rod; 115. Buffer spring; 2. Coating mechanism; 3. Enamelled steel plate. Detailed Implementation

[0019] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0020] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0021] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example

[0026] like Figures 1 to 4 As shown, the oil-stained enamel steel plate nano-coating machine proposed in this utility model includes a base 1 and multiple enamel steel plates 3 disposed on the top of the base 1. A conveying mechanism 101 is provided on the top of the base 1. The conveying mechanism 101 is made of stainless steel to prevent damage or impact. It also includes: a stacking groove 102 opened at one end of the base 1, and a coating mechanism 2 that covers the conveying mechanism 101 and the stacking groove 102 is fixedly connected to the top of the base 1; a transmission mechanism disposed in the stacking groove 102 to drive the enamel steel plates 3 on the conveying mechanism 101 to be stacked in sequence; and a spring mechanism installed on the inner bottom wall of the stacking groove 102 to support the stacked conveying mechanism 101 to move downward.

[0027] Furthermore, the transmission mechanism includes a pair of supports 103 fixedly connected to the top outer wall of the base 1. A motor 104 is fixedly connected to the upper surface of the supports 103. Multiple pairs of corresponding rotating shafts 105 are rotatably connected inside the stacking groove 102. One end of one rotating shaft 105 is fixedly connected to the output shaft of the corresponding motor 104. A pair of first retaining rings 106 are fixedly sleeved at one end of each pair of rotating shafts 105 near the inner wall of the stacking groove 102. The first retaining rings 106 indicate which side of the outer wall of the base 1 is where the motor 104 is installed. The transmission mechanism also includes a connecting shaft 112 disposed inside the stacking groove 102 and corresponding to the rotating shaft 105. The ends of both the connecting shaft 112 and the rotating shaft 105 are fixedly connected to second retaining rings 108. A gear 109 is provided in the middle of each second retaining ring 108. Gear belts 110 are meshed on the upper and lower opposing gears 109. The gear belt 110 is a transmission system for transmitting power and motion, which combines the characteristics of gears and belts. A gear belt typically consists of a strip-shaped object (similar to a belt) and evenly distributed teeth on it, used to mesh with gears to transmit rotation or force. Multiple corresponding support blocks 111 are fixedly connected to the outer wall of the gear belt 110, supporting the stacking groove 102. The support blocks 111 are made of silicone rubber and their function is to prevent scratching the enamel steel plate 3.

[0028] Furthermore, the rebound mechanism includes multiple bottom cylinders 113 fixedly connected to the bottom wall of the stacking groove 102. Each bottom cylinder 113 has a sliding insert rod 114 mounted on its top. A tray 107 for placing enamel steel plates 3 is movably mounted on the top of each insert rod 114. The upper surface of the tray 107 is covered with a rubber pad to prevent damage to the enamel steel plates 3. A buffer spring 115 is fixedly connected inside each bottom cylinder 113. The buffer spring 115 ensures that when an enamel steel plate 3 is placed on the tray 107, it will move downwards a certain distance, ensuring that the tray 107 does not obstruct the stacking of the next enamel steel plate 3. The top of each buffer spring 115 is fixedly connected to the end of the corresponding upper insert rod 114.

[0029] In this embodiment, when it is necessary to use an oil-contaminated enamel steel plate nano-coating machine, such as Figure 2 As shown, multiple enamel-lined steel plates 3 are conveyed in an orderly manner into the stacking trough 102 by the conveying mechanism 101 until the enamel-lined steel plates 3 tilt and are locked onto the support blocks 111 on a pair of gear belts 110 under the action of gravity. At this time, the motors 104 on a pair of supports 103 can be started. The output shafts of the motors 104 drive the corresponding rotating shafts 105 to rotate. The rotating shafts 105 drive the second retaining rings 108 and gears 109 to rotate, and through the connecting shaft 112, they drive the corresponding second retaining rings 108 and gears 109 to rotate. Then, the upper and lower opposing gears 109 mesh with the gear belt 110, so the gear belt 110 drives the bottom connecting shaft 112 to rotate. Finally, the gear belt 110 drives the corresponding support blocks 111 to rotate until the enamel-lined steel plates 3 move into the stacking trough 102 away from the connecting shaft 112 of the conveying mechanism 101 via the conveying mechanism 101. When the enamel-lined steel plate 3 detaches from the conveyor mechanism 101, the end that leaves the conveyor mechanism 101 first will move downwards under the action of gravity, causing a pair of horizontally opposite support blocks 111 at the corresponding end to catch the enamel-lined steel plate 3. The rotating pair of support blocks 111 will then catch the enamel-lined steel plate 3 and completely detach it from the conveyor mechanism 101. Finally, the other end of the enamel-lined steel plate 3 detached from the conveyor mechanism 101 will fall onto another pair of horizontally opposite support blocks 111 under the action of gravity. The running multiple pairs of gear belts 110 will drive the enamel-lined steel plate 3 on the support blocks 111 to descend smoothly. Thus, the enamel-lined steel plate 3 placed on the support blocks 111 will finally fall onto the pallet 107. Furthermore, the weight of the enamel-lined steel plate 3 will cause the pallet 107 to move downwards a certain distance with each plate placed on it, until the pallet 107 can no longer move downwards. At this point, a forklift can be used to remove the first retaining ring 106 from the top of the multiple inserts 114, making the process quick and easy.

[0030] The preferred embodiments of this utility model described above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A nano-coating machine for oil-stained enamel steel plates, comprising a base (1) and a plurality of enamel steel plates (3) disposed on the top of the base (1), wherein the top of the base (1) is provided with a conveying mechanism (101), characterized in that, Also includes: A stacking slot (102) is formed at one end of the base (1); A transmission mechanism is installed in the stacking groove (102) to drive the enamel steel plates (3) on the conveying mechanism (101) to be stacked in sequence; A spring mechanism installed on the inner bottom wall of the stacking slot (102) supports the stacked conveying mechanism (101) as it moves downward.

2. The nano-coating machine for oil-stained enamel steel plates according to claim 1, characterized in that, The transmission mechanism includes a pair of supports (103) fixedly connected to the top outer wall of the base (1). A motor (104) is fixedly connected to the upper surface of the supports (103). Multiple pairs of corresponding rotating shafts (105) are rotatably connected inside the stacking groove (102). The end of one of the rotating shafts (105) is fixedly connected to the output shaft of the corresponding motor (104). A pair of first retaining rings (106) are fixedly sleeved at one end of a pair of rotating shafts (105) near the inner wall of the stacking groove (102).

3. The nano-coating machine for oil-stained enamel steel plates according to claim 2, characterized in that, The transmission mechanism also includes a connecting shaft (112) disposed in the stacking groove (102) and corresponding to the rotating shaft (105). The ends of the connecting shaft (112) and the rotating shaft (105) are fixedly connected to a second retaining ring (108). The middle part of the second retaining ring (108) is provided with a gear (109). The gears (109) that are opposite each other are fitted with gear belts (110). The outer wall of the gear belts (110) is fixedly connected to a plurality of corresponding and supporting blocks (111) that support the stacking groove (102).

4. The nano-coating machine for oil-stained enamel steel plates according to claim 1, characterized in that, The rebound mechanism includes multiple bottom cylinders (113) fixedly connected to the bottom wall of the stacking groove (102). Each bottom cylinder (113) has a slidably fitted insert rod (114) on its top. A buffer spring (115) is fixedly connected inside the bottom cylinder (113). The top of each buffer spring (115) is fixedly connected to the end of the corresponding insert rod (114) above it.

5. The nano-coating machine for oil-stained enamel steel plates according to claim 4, characterized in that, The top of the insertion rod (114) is movably provided with a tray (107) for placing the enamel steel plate (3).

6. The nano-coating machine for oil-stained enamel steel plates according to claim 1, characterized in that, The top of the base (1) is fixedly connected to a film covering mechanism (2) that covers the conveying mechanism (101) and the stacking groove (102).

7. The nano-coating machine for oil-stained enamel steel plates according to claim 3, characterized in that, The support block (111) is made of silicone rubber.

8. The nano-coating machine for oil-stained enamel steel plates according to claim 1, characterized in that, The conveying mechanism (101) is made of stainless steel.