Sugar transporting trolley for sugar alcohol finished product workshop

Abstract

The utility model belongs to the technical field of sugar alcohol production equipment, and particularly relates to a sugar transporting trolley for a sugar alcohol finished product workshop. Comprising a frame, a lifting machine is installed on the frame, a candy bucket is fixed to the lifting machine, a candy scraping motor is installed above the candy bucket, two scraping plates are welded to the output end of the candy scraping motor, the output end of the candy bucket is communicated with a socket piece, an inserting plate is inserted into the socket piece, a gear ring and a bearing are fixed to the outer wall of the output end of the candy bucket, and a mounting plate is fixed to the bearing. A gear motor is installed on the installation plate, a gear is fixed to the output end of the gear motor and meshed with the gear ring, a chute is fixed to the installation plate, and a centering pipe is welded to the bottom end of the chute. According to the utility model, discharging of the crystallizing tank and charging of the centrifugal machine can be completed by only one person, massecuite can be uniformly distributed, the working efficiency is improved, and eccentric operation of the centrifugal machine is prevented.

Description

Technical Field

[0001] This utility model belongs to the technical field of sugar alcohol production equipment, and in particular relates to a sugar transport trolley for a sugar alcohol finished product workshop. Background Technology

[0002] In the crystallization workshop of a sugar alcohol plant, sugar alcohols are crystallized in crystallization tanks. The crystallized sugar paste is then centrifuged to separate the mother liquor from the sugar crystals. Crystallization tanks are typically large, while centrifuges are relatively small; therefore, one crystallization tank is usually paired with 4-5 centrifuges, requiring multiple centrifugations to completely centrifuge the sugar paste within a single tank. Due to the large number of centrifuges, some close together and others far apart, a hose is used to feed the sugar paste from the crystallization tank into the centrifuge. This requires multiple people working together: one to control the valve, one to control the hose, and one to rotate the centrifuge drum to distribute the sugar paste as evenly as possible within the drum. This method has the following problems: it requires a large workforce; the amount of sugar paste fed is controlled based on experience, which is not precise enough; too much sugar paste will not be completely separated, while too little will require multiple centrifugations; the evenness of the sugar paste distribution within the centrifuge is difficult to control, easily leading to centrifuge misalignment; and the sugar paste remaining in the hose is difficult to clean, and over time it will solidify on the inner wall of the hose. Summary of the Invention

[0003] The purpose of this utility model is to provide a sugar transport cart for a sugar alcohol finished product workshop to solve the problems existing in the prior art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A sugar transport trolley for a sugar alcohol finished product workshop includes a frame, a lift mounted on the frame, a sugar hopper fixed on the lift, a sugar scraper motor mounted above the sugar hopper, two scrapers welded to the output end of the sugar scraper motor, a support plug connected to the output end of the sugar hopper, an insert plate inserted into the support plug, a gear ring and a bearing fixed on the outer wall of the output end of the sugar hopper, a mounting plate fixed on the bearing, a reduction motor mounted on the mounting plate, a gear fixed to the output end of the reduction motor, the gear meshing with the gear ring, a chute fixed on the mounting plate, and a centering tube welded to the bottom end of the chute.

[0006] Furthermore, the frame is U-shaped, and four casters are installed at the bottom of the frame.

[0007] Furthermore, the elevator is an electrically driven, four-unit synchronous elevator.

[0008] Furthermore, the sugar hopper is a bucket-shaped container that is thicker at the top and thinner at the bottom. A support frame is welded to the outer wall of the sugar hopper, a support plate is welded to the top of the sugar hopper, and a discharge pipe is welded to the bottom of the sugar hopper. The discharge pipe is the output end of the sugar hopper.

[0009] Furthermore, the sugar scraper motor is mounted on the support plate. The output end of the sugar scraper motor passes through the support plate and is fixedly connected to the scraper by a connecting rod. One side of the scraper is close to the inner wall of the sugar hopper. The sugar hopper is fixed to the output end of the elevator by a support frame.

[0010] Furthermore, the support insert has a through hole in the vertical direction, which divides the feed tube into two parts. The two feed tubes are welded to the upper and lower ends of the through hole, respectively. The support insert has a slot in the horizontal direction, which connects the through hole and the slot. The insert plate is inserted into the slot, and a strip hole is opened at one end of the insert plate.

[0011] Furthermore, the gear ring is located on the feed tube below the bearing insert, the bearing is located on the feed tube below the gear ring, the inner ring of the bearing is fixed on the outer wall of the feed tube, and the mounting plate is fixed on the outer ring of the bearing.

[0012] Furthermore, the chute has bends, and the top of the chute has a flange, which is bolted to the mounting plate.

[0013] Furthermore, the axis of the centering tube and the axis of the bearing are on the same straight line.

[0014] Furthermore, several markings are engraved on the inner wall of the sugar container.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model requires only one person to complete the feeding of the crystallization tank and the loading of the centrifuge, and can evenly distribute the sugar paste, thereby improving work efficiency and preventing the centrifuge from operating eccentrically.

[0017] 2. The lifting mechanism can accommodate centrifuges of different heights for raising and lowering, while also allowing the chute to be inserted into the centrifuge drum.

[0018] 3. The scraper is driven by a scraper motor to rotate and scrape off the sugar paste adhering to the inner wall of the sugar hopper, thereby improving the sugar paste yield.

[0019] 4. The chute is rotated by a geared motor, causing the sugar paste to fall to different positions on the centrifuge drum, thus ensuring that the sugar paste is evenly distributed inside the drum and preventing the centrifuge from operating eccentrically. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model.

[0021] Figure 2 This is a side view of the structure of this utility model.

[0022] Figure 3 This is a schematic diagram of the internal structure of the sugar container of this utility model.

[0023] Figure 4This is a schematic diagram of the bearing structure of this utility model.

[0024] Figure 5 This is a schematic diagram of the connection structure between the feed pipe and the chute of this utility model.

[0025] The components include: 1. Frame; 2. Lifting machine; 3. Sugar hopper; 4. Sugar scraper motor; 5. Scraper; 6. Support plate; 7. Insert plate; 8. Gear ring; 9. Bearing; 10. Mounting plate; 11. Gear motor; 12. Gear; 13. Chute; 14. Caster wheel; 15. Support frame; 16. Support plate; 17. Feed pipe; 18. Through hole; 19. Slot; 20. Strip hole; 21. Scale; 22. Connecting rod; 23. Centering tube. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with specific embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the scope of the utility model.

[0027] like Figure 1-5 As shown, a sugar transport trolley in a sugar alcohol finished product workshop includes a frame 1. A lift 2 is mounted on the frame 1, which is used to lift centrifuges of different heights and simultaneously allow a chute 13 to enter the centrifuge drum. A sugar hopper 3 is fixed on the lift 2 to hold sugar paste. A scraper motor 4 is mounted above the sugar hopper 3, and two scrapers 5 are welded to the output end of the scraper motor 4. A support plug 6 is connected to the output end of the sugar hopper 3, and a plug plate 7 is inserted into the support plug 6. A gear ring 8 and a bearing 9 are fixed to the outer wall of the output end of the sugar hopper 3. A mounting plate 10 is fixed to the bearing 9, and a reduction motor 11 is mounted on the mounting plate 10. A gear 12 is fixed to the output end of the reduction motor 11, and the gear 12 meshes with the gear ring 8. A chute 13 is fixed to the mounting plate 10. The reduction motor 11 drives the chute 13 to rotate around the discharge pipe 17, thereby causing the sugar paste to fall evenly into the centrifuge drum. A centering tube 23 is welded to the bottom of the chute 13 to align the rotating shaft of the chute 13 with the rotating shaft of the centrifuge.

[0028] The frame 1 is U-shaped, and four casters 14 are installed at the bottom of the frame 1.

[0029] Elevator 2 is an electrically driven four-unit synchronous elevator 2.

[0030] The sugar bucket 3 is a bucket-shaped container that is thicker at the top and thinner at the bottom. A support frame 15 is welded to the outer wall of the sugar bucket 3, a support plate 16 is welded to the top of the sugar bucket 3, and a discharge pipe 17 is welded to the bottom of the sugar bucket 3. The discharge pipe 17 is the output end of the sugar bucket 3.

[0031] The scraping motor 4 is mounted on the support plate 16. The output end of the scraping motor 4 passes through the support plate 16 and is fixedly connected to the scraper 5 through the connecting rod 22. One side of the scraper 5 is close to the inner wall of the sugar hopper 3. The sugar hopper 3 is fixed to the output end of the elevator 2 through the support frame 15. The scraping motor 4 drives the two hanging plates to rotate and scrape the inner wall of the sugar hopper 3, scraping off the sugar paste adhering to the inner wall of the sugar hopper 3.

[0032] The support member 6 has a through hole 18 extending vertically through it, dividing the feed tube 17 into two parts. The two feed tubes 17 are welded to the upper and lower ends of the through hole 18, respectively. The support member 6 has a slot 19 extending horizontally through it, with the through hole 18 communicating with the slot 19. The insert plate 7 is inserted into the slot 19. Feeding is done by pulling out the insert plate 7, and the feed tube 17 is closed by inserting the insert plate 7. One end of the insert plate 7 has a strip-shaped hole 20 for gripping the insert plate 7.

[0033] The gear ring 8 is located on the feed tube 17 below the bearing insert 6, the bearing 9 is located on the feed tube 17 below the gear ring 8, the inner ring of the bearing 9 is fixed on the outer wall of the feed tube 17, and the mounting plate 10 is fixed on the outer ring of the bearing 9.

[0034] The chute 13 has a bend, and the top of the chute 13 has a flange, which is bolted to the mounting plate 10.

[0035] The axis of the centering tube 23 is on the same straight line as the axis of the bearing 9.

[0036] The inner wall of the sugar container 3 is engraved with several markings 21.

[0037] The working principle of this utility model is as follows:

[0038] In operation, push the trolley below the discharge port of the crystallizing tank to allow the sugar paste to fall into the sugar hopper 3. Since centrifuges vary in size, align the sugar paste height with the corresponding mark 21 as needed. Then, push the trolley to the centrifuge position and raise the sugar hopper 3 using the lifting mechanism 2, ensuring the chute 13 is higher than the centrifuge. Push the trolley again to position the sugar hopper 3 above the centrifuge, with the centering tube 23 aligned with the centrifuge's axis. Switch the caster wheel 14 to the brake position. Then, lower the sugar hopper 3 using the lifting mechanism 2, allowing the chute 13 to enter the centrifuge drum. Start the reduction motor 11. The gear 12 at the output end of the reduction motor 11 meshes with the gear ring 8, causing the mounting plate 10 and the chute 13 to rotate around the discharge pipe 17. Hold the insert plate 7 through the slot 20 and pull it outwards. The sugar paste in the sugar hopper 3 falls from the discharge pipe 17 and through the rotating chute 13 to different positions within the centrifuge drum, thus distributing it evenly within the drum. After the sugar paste is applied, the scraper motor 4 is turned on, and the scraper 5 scrapes the inner wall of the sugar hopper 3 to remove the sugar paste adhering to the inner wall of the sugar hopper 3. The paste falls into the centrifuge. Then, the insert plate 7 is inserted to close the feed pipe 17. At the same time, the sugar paste in the slot 19 of the receiving insert 6 is pushed out by the insert plate 7 and falls into the centrifuge, preventing the material from remaining in the slot 19.

[0039] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention should fall within the protection scope of the present invention.

[0040] The technologies, shapes, and structures not described in detail in this utility model are all known technologies.

Claims

1. A sugar transport cart for a sugar alcohol finished product workshop, characterized in that, The device includes a frame on which a lift is mounted. A sugar hopper is fixed on the lift. A sugar scraper motor is mounted above the sugar hopper. Two scrapers are welded to the output end of the sugar scraper motor. A support plug is connected to the output end of the sugar hopper. An insert plate is inserted into the support plug. A gear ring and a bearing are fixed on the outer wall of the output end of the sugar hopper. A mounting plate is fixed on the bearing. A reduction motor is mounted on the mounting plate. A gear is fixed to the output end of the reduction motor. The gear meshes with the gear ring. A chute is fixed on the mounting plate. A centering tube is welded to the bottom end of the chute.

2. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The frame is U-shaped, and four casters are installed at the bottom of the frame.

3. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The elevator is an electrically driven, four-unit synchronous elevator.

4. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The sugar hopper is a bucket-shaped container that is wider at the top and narrower at the bottom. A support frame is welded to the outer wall of the sugar hopper, a support plate is welded to the top of the sugar hopper, and a discharge pipe is welded to the bottom of the sugar hopper. The discharge pipe is the output end of the sugar hopper.

5. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 4, characterized in that, The sugar scraping motor is mounted on the support plate. The output end of the sugar scraping motor passes through the support plate and is fixedly connected to the scraper through a connecting rod. One side of the scraper is close to the inner wall of the sugar hopper. The sugar hopper is fixed to the output end of the elevator through a support frame.

6. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 4, characterized in that, The support component has a through hole in the vertical direction, which divides the feed tube into two parts. The two feed tubes are welded to the upper and lower ends of the through hole, respectively. The support component has a slot in the horizontal direction, which connects the through hole and the slot. The insert plate is inserted into the slot, and a strip hole is opened at one end of the insert plate.

7. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 4, characterized in that, The gear ring is located on the feed tube below the bearing insert, the bearing is located on the feed tube below the gear ring, the inner ring of the bearing is fixed on the outer wall of the feed tube, and the mounting plate is fixed on the outer ring of the bearing.

8. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The chute has a bend and a flange at the top, which is bolted to the mounting plate.

9. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The axis of the centering tube is on the same straight line as the axis of the bearing.

10. The sugar transport trolley for the sugar alcohol finished product workshop according to claim 1, characterized in that, The inner wall of the sugar container is engraved with several scales.

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