Ton bag packaging equipment

Abstract

The utility model discloses ton bag packaging equipment, and relates to the technical field of ton bag packaging. The material conveying device comprises a supporting plate, a material conveying shell, a material bin and a roller conveyor, the material conveying shell is fixed to the top of the supporting plate, one end of the material conveying shell is fixedly communicated with a material conveying cavity, the bottom end of the material conveying cavity is fixedly communicated with a discharging assembly, the discharging assembly is fixed in the supporting plate in a penetrating mode, and a supporting frame is fixed to the bottom of the supporting plate; a roller conveyor is arranged on the lower portion in the supporting frame, the end of the roller conveyor is arranged below the discharging assembly, flexible connecting rings are fixed to the inner wall of the material bin at equal intervals, and guide rings are fixed to the inner rings of the flexible connecting rings. Through the arrangement of the supporting plate, the material conveying shell, the material bin and the roller conveyor, the problems that when ton bag packaging equipment works, the smoothness of materials output into ton bag packaging is not high enough, flying dust generated in the bin of the packaging equipment is directly treated through air equipment, and the working pressure of treatment equipment is large are solved.

Description

Technical Field

[0001] This utility model belongs to the technical field of ton bag packaging, and in particular relates to a ton bag packaging equipment. Background Technology

[0002] BOOM (Liquid Units) bags, also known as bulk bags or jumbo bags, are large, flexible packaging containers primarily used for transporting and storing bulk materials such as sand, ore, and fertilizer. BOOM bags are characterized by their large capacity, durability, and environmental friendliness, and can be customized to meet the needs of different industries. Their design typically withstands the pressure of heavy objects, features moisture and water resistance, and offers various lifting methods for convenient and rapid loading and unloading, improving work efficiency. While they require packaging equipment during the packaging process, they still have the following drawbacks in practical use:

[0003] During operation, ton bag packaging equipment typically uses vibrating or single spiral conveyor to transport materials in the hopper. During the conveying process, due to the high material content in the hopper and the high pressure at the bottom, the material is not loose at the beginning of the conveying process, and the particles are tightly bound together, resulting in insufficient smoothness of material output into the ton bag packaging.

[0004] When the ton bag packaging equipment is working, more air enters the hopper when the material is discharged, which will generate dust in the hopper. Therefore, air handling equipment is needed to purify the dust during operation. The negative pressure of the air handling equipment generates an upward airflow in the hopper to suck away the dust. However, if the air handling equipment is used directly to deal with the dust during operation, the dust will not be blocked, which will cause the working pressure of the handling equipment to be large. Utility Model Content

[0005] The purpose of this utility model is to provide a ton bag packaging equipment. By setting up a support plate, a material conveying shell, a material hopper, and a roller conveyor, it solves the problems of insufficient smoothness of material output to the ton bag packaging during operation, and the high working pressure of the equipment due to the direct handling of dust generated in the material hopper by the air equipment.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a ton bag packaging equipment, comprising a support plate, a conveying shell, a material hopper, and a roller conveyor. The conveying shell is fixed to the top of the support plate, and one end of the conveying shell is fixedly connected to a conveying chamber. The bottom end of the conveying chamber is fixedly connected to a discharge assembly, which is fixedly embedded within the support plate. A support frame is fixed to the bottom of the support plate, and a roller conveyor is installed in the lower part of the support frame. The end of the roller conveyor is positioned below the discharge assembly. A feed hopper is fixedly connected to the input end of the conveying shell, and a material hopper is fixedly connected to the top end of the feed hopper. Flexible connecting rings are fixed at equal intervals on the inner wall of the material hopper. A guide ring is fixed on the inner ring of the flexible connecting ring. During operation, the material conveying shell is supported by the support plate and provides a working space for the workers. The material conveyed in the feed hopper is conveyed to the conveying chamber through the material conveying shell, and then to the discharge assembly through the conveying chamber. The discharge assembly conveys the material to the ton bag packaging. After it is full, it is conveyed to the next processing station by the roller conveyor. The guide ring in the material hopper, in conjunction with the flexible connecting ring, blocks the rising airflow in the material hopper and reduces the rising airflow velocity.

[0008] Furthermore, a guardrail is fixed at the top edge of the support plate, and a ladder is fixed on one side of the support plate. The support plate protects the workers through the guardrail.

[0009] Furthermore, two reducers of the same height are fixed at one end of the material conveying shell away from the material conveying chamber. A drive motor is fixed at the top of the reducer. The output end of the drive motor is fixed to the input end of the reducer. When the material conveying shell is driven by the drive motor through the reducer, it drives the first rotating shaft and the second rotating shaft to rotate.

[0010] Furthermore, the output ends of the two reducers are respectively fixed with rotating shaft one and rotating shaft two. Rotating shaft one and rotating shaft two are arranged through the material conveying shell and the material conveying chamber. Rotating shaft one connects to the circumference of the spiral blade one, and rotating shaft two connects to the circumference of the spiral blade two.

[0011] Furthermore, a spiral blade is fixed to the circumference of the rotating shaft one inside the conveying shell and the conveying cavity, and a spiral blade is fixed to the circumference of the rotating shaft two inside the conveying shell and the conveying cavity. The diameter of the spiral blade one is such that the conveying shell rotates in opposite directions through the spiral blade one and the spiral blade two, so that when working, the material entering the conveying shell and the conveying cavity is fully loosened, allowing it to flow smoothly into the discharge assembly for output.

[0012] Furthermore, a fixed pipe is fixedly connected to the center of the top of the material silo, and an exhaust pipe is fixedly connected to the top of the material silo on one side of the fixed pipe. When the material silo is working, it is connected to the external material conveying equipment through the top of the fixed pipe, so that the material is conveyed into the material silo during operation, and the air rising in the material silo during material conveying is conveyed to the air handling equipment through the exhaust pipe.

[0013] This utility model has the following beneficial effects:

[0014] This invention solves the problem of insufficient material flow from the ton bag packaging equipment during operation by setting up a support plate, a material conveying shell, and a roller conveyor. Two drive motors are activated, which in turn drive a reducer. When the two reducers are working, they drive two rotating shafts. When shaft one rotates, it drives spiral blade one to rotate, and simultaneously, shaft two rotates, driving spiral blade two to rotate. The spiral blades rotate in opposite directions. During operation, this ensures that the material entering the material conveying shell and conveying chamber is fully loosened and conveyed into the discharge assembly, resulting in a higher flow rate of material output to the ton bag packaging equipment.

[0015] This invention solves the problem of high operating pressure on air handling equipment when dust generated in the packaging equipment's hopper is directly treated by air handling equipment by incorporating a material hopper. The material hopper is connected to a guide ring via a flexible connecting ring, allowing the material entering the hopper to be conveyed into the conveying shell. At the same time, because the diameter of the bottom end of the guide ring is smaller than the diameter of the top end, the upward airflow in the material hopper is partially blocked and impacts the guide ring. Powder also impacts the guide ring, and the material powder in the airflow falls into the feed hopper, reducing the operating pressure on the air handling equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A three-dimensional view of the assembly structure of a ton bag packaging equipment;

[0018] Figure 2 This is a front view of a ton bag packaging equipment;

[0019] Figure 3 This is a top view of a ton bag packaging equipment;

[0020] Figure 4This is a side view of a ton bag packaging equipment;

[0021] Figure 5 This is a three-dimensional sectional view of the material silo.

[0022] Figure label:

[0023] 1. Support plate; 101. Guardrail; 102. Support frame; 103. Discharge assembly; 104. Ladder; 2. Conveying shell; 201. Conveying chamber; 202. Reducer; 203. Drive motor; 204. Feed hopper; 205. Rotating shaft one; 206. Spiral blade one; 207. Rotating shaft two; 208. Spiral blade two; 3. Material bin; 301. Fixed pipe; 302. Exhaust pipe; 303. Flexible connecting ring; 304. Guide ring; 4. Roller conveyor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1

[0025] Please see Figure 1-5This utility model relates to a ton bag packaging device, comprising a support plate 1, a conveying shell 2, a material hopper 3, and a roller conveyor 4. The conveying shell 2 is fixed to the top of the support plate 1. When the support plate 1 is in operation, the conveying shell 2 is supported on it, and the material is conveyed into the conveying chamber 201 through the conveying shell 2. One end of the conveying shell 2 is fixedly connected to the conveying chamber 201, through which the material entering the conveying shell 2 is conveyed to the discharge assembly 103. The bottom end of the conveying chamber 201 is fixedly connected to the discharge assembly 103, which is fixedly installed inside the support plate 1. The discharge assembly 103 clamps the outer packaging of the ton bag and, during operation, outputs the material from the conveying chamber 201 into the outer packaging of the ton bag. A support frame 102 is fixed to the bottom of the support plate 1. When the support frame 102 is in operation, it supports the support plate 1 on the ground at the working position. A roller conveyor 4 is installed in the lower part of the support frame 102, through which the material is conveyed... Conveyor 4 transports the packaged ton bags of materials to the next processing and transportation equipment. The end of roller conveyor 4 is located below the discharge assembly 103. The input end of the conveying shell 2 is fixedly connected to the feed hopper 204. The feed hopper 204 transports the materials stored in the material silo 3 to the conveying shell 2. The top of the feed hopper 204 is fixedly connected to the material silo 3. Flexible connecting rings 303 are fixed at equal intervals on the inner wall of the material silo 3. A guide ring 304 is fixed on the inner ring of the flexible connecting ring 303. The material silo 3 is connected to the guide ring 304 through the flexible connecting ring 303, so that the material entering the material silo 3 is transported to the conveying shell 2. At the same time, because the diameter of the bottom end of the guide ring 304 is smaller than the diameter of the top end, the upward airflow in the material silo 3 is partially blocked. After being blocked, the airflow is slowed down, and the material powder in the airflow hits the guide ring 304 and falls into the feed hopper 204, reducing the working pressure of the air handling equipment.

[0026] Specifically, a guardrail 101 is fixed at the top edge of the support plate 1, and a ladder 104 is fixed on one side of the support plate 1. The guardrail 101 protects the workers when they enter the support plate 1 to work, and the ladder 104 provides a way for the workers to climb onto the support plate to prepare for work.

[0027] Furthermore, two reducers 202 of the same height are fixed at one end of the material conveying shell 2 away from the material conveying chamber 201. A drive motor 203 is fixed on the top of the reducer 202. The output end of the drive motor 203 is fixed to the input end of the reducer 202. When the material conveying shell 2 is working, the reducer 202 is driven to work by the drive motor 203. When the two reducers 202 are working, they drive the rotating shaft 1 205 and the rotating shaft 207 to rotate.

[0028] Furthermore, the output ends of the two reducers 202 are respectively fixed with a rotating shaft 205 and a rotating shaft 207. The rotating shaft 205 and the rotating shaft 207 are connected through the material conveying housing 2 and the material conveying chamber 201. The spiral blade 206 is connected to the material conveying housing 2 and the material conveying chamber 201 through the rotating shaft 205, and the spiral blade 208 is connected to the material conveying housing 2 and the material conveying chamber 201 through the rotating shaft 207.

[0029] Furthermore, a spiral blade 206 is fixed to the periphery of the rotating shaft 205 inside the conveying shell 2 and the conveying chamber 201, and a spiral blade 208 is fixed to the periphery of the rotating shaft 207 inside the conveying shell 2 and the conveying chamber 201. The diameter of the spiral blade 206 is such that when the rotating shaft 205 rotates, it drives the spiral blade 206 to rotate, and at the same time, the rotating shaft 207 drives the spiral blade 208 to rotate. The spiral blades 206 and 208 rotate in opposite directions. During operation, the material entering the conveying shell 2 and the conveying chamber 201 is fully loosened and conveyed into the discharge assembly 103, and then conveyed to the ton bag through the discharge assembly 103.

[0030] The operation process of this embodiment is as follows: During operation, the ton bag packaging is first attached to the discharge assembly 103 via an external device. Then, two drive motors 203 are started, which drive the reducer 202 to work. When the two reducers 202 are working, they drive the rotating shaft 1 205 and the rotating shaft 207 to rotate. When the rotating shaft 1 205 rotates, it drives the spiral blade 206 to rotate. At the same time, the rotating shaft 207 rotates, driving the spiral blade 208 to rotate. The spiral blade 206 and the spiral blade 208 rotate. The rotation directions of the two 208 are opposite. During operation, the material entering the conveying shell 2 and the conveying chamber 201 is fully loosened and conveyed into the discharge assembly 103. The material is then conveyed to the ton bag through the discharge assembly 103. During the ton bag packaging process, as the amount of material in the ton bag increases, the ton bag falls onto the roller conveyor 4 and is supported by the roller conveyor 4. After packaging is completed, the ton bag and the discharge assembly 103 are separated by external equipment, and the roller conveyor 4 is started to convey the ton bag to the next processing station. Specific Implementation Example 2

[0031] Please see Figure 1 , 5Based on the first specific embodiment, a fixed pipe 301 is fixedly connected to the center of the top of the material silo 3. The top of the fixed pipe 301 is connected to the equipment for conveying materials. An exhaust pipe 302 is fixedly connected to the top of the material silo 3 on one side of the fixed pipe 301. The top of the exhaust pipe 302 is connected to an air treatment device for treating the air in the material silo 3. When the air treatment device is working, it generates negative pressure to extract the dust in the material silo 3. Materials that need to be packaged in ton bags are conveyed to the material silo 3 through the fixed pipe 301. The dust and air generated during the conveying in the material silo 3 are conveyed to the air treatment device through the exhaust pipe 302.

[0032] The operation process of this embodiment is as follows: During operation, the material to be packaged in ton bags is transported to the material silo 3 through the fixed pipe 301. The dust and air generated in the material silo 3 are transported to the air handling equipment through the exhaust pipe 302. The material silo 3 is connected to the guide ring 304 through the flexible connecting ring 303, so that the material entering the material silo 3 is transported to the conveying shell 2. At the same time, because the diameter of the bottom end of the guide ring 304 is smaller than the diameter of the top end, the upward airflow in the material silo 3 is partially blocked and hits the guide ring 304. The powder also hits the guide ring 304 at the same time. The material powder in the airflow falls into the feed hopper 204, reducing the working pressure of the air handling equipment.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A ton bag packaging equipment, comprising a support plate (1), a conveying shell (2), a material hopper (3), and a roller conveyor (4), characterized in that: The top of the support plate (1) is fixed with a material conveying shell (2), one end of the material conveying shell (2) is fixedly connected to a material conveying chamber (201), the bottom end of the material conveying chamber (201) is fixedly connected to a discharge assembly (103), the discharge assembly (103) is fixedly fixed inside the support plate (1), the bottom of the support plate (1) is fixed with a support frame (102), the lower part of the support frame (102) is provided with a roller conveyor (4), the end of the roller conveyor (4) is provided below the discharge assembly (103), the input end of the material conveying shell (2) is fixedly connected to a feed hopper (204), the top end of the feed hopper (204) is fixedly connected to a material silo (3), the inner wall of the material silo (3) is fixed with flexible connecting rings (303) at equal intervals, and the inner ring of the flexible connecting ring (303) is fixed with a guide ring (304).

2. The ton bag packaging equipment according to claim 1, characterized in that: A guardrail (101) is fixed at the top edge of the support plate (1), and a ladder (104) is fixed on one side of the support plate (1).

3. The ton bag packaging equipment according to claim 1, characterized in that: Two reducers (202) of the same height are fixed at one end of the material conveying shell (2) away from the material conveying chamber (201). A drive motor (203) is fixed on the top of the reducer (202), and the output end of the drive motor (203) is fixed to the input end of the reducer (202).

4. The ton bag packaging equipment according to claim 3, characterized in that: The output ends of the two reducers (202) are respectively fixed with rotating shaft one (205) and rotating shaft two (207), and rotating shaft one (205) and rotating shaft two (207) are arranged through the material conveying shell (2) and the material conveying chamber (201).

5. The ton bag packaging equipment according to claim 4, characterized in that: A spiral blade (206) is fixed to the circumference of the rotating shaft (205) inside the conveying shell (2) and the conveying cavity (201), and a spiral blade (208) is fixed to the circumference of the rotating shaft (207) inside the conveying shell (2) and the conveying cavity (201), and the diameter of the spiral blade (206) is...

6. The ton bag packaging equipment according to claim 1, characterized in that: The top center of the material silo (3) is fixedly connected to a fixed pipe (301), and the top of the material silo (3) on one side of the fixed pipe (301) is fixedly connected to an exhaust pipe (302).

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