High-viscosity material filling device with anti-blocking structure

Abstract

The utility model belongs to the field of material filling, and particularly relates to a high-viscosity material filling device with an anti-blocking structure, which comprises a discharging box, a conveying assembly is arranged on the discharging box, a discharging hole is formed in the discharging box, a three-way pipeline is fixedly connected to one side, close to the discharging hole, of the discharging box, and a three-way valve is arranged on the three-way pipeline. And a dredging assembly is arranged on the three-way pipeline. According to the high-viscosity material filling device with the anti-blocking structure, the dredging assembly is arranged, so that the three-way pipeline can be effectively prevented from being blocked. The electric cylinder seat drives the pushing rod and the fixing disc to move up and down in the three-way pipeline, when the fixing disc moves downwards, the pushing disc firstly makes contact with materials, after the pushing disc is blocked, the rubber ring deforms to be attached to the inner wall of the pipeline, and the materials are powerfully pushed to be discharged from the discharging port by matching with the elastic force of the compression spring; and during resetting, the rubber ring restores, and the return resistance is reduced. By means of the design, materials possibly blocked in the pipeline can be cleaned in time, it is guaranteed that the materials are conveyed smoothly in the filling process, and the filling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of material filling technology, specifically to a high-viscosity material filling device with an anti-clogging structure. Background Technology

[0002] With the rapid development of industry, high-viscosity materials are being used more and more widely in many fields. In the food industry, the demand for filling high-viscosity sauces such as honey, jam, and chocolate sauce continues to grow; in the cosmetics industry, the production of creams and gels cannot be separated from the precise filling of high-viscosity materials; and in the chemical industry, the filling of materials such as glues, sealants, and resins is also very common.

[0003] Currently, in existing high-viscosity material filling devices, material conveying pipelines often become clogged due to the high viscosity of the material. On the one hand, traditional devices lack an effective pipeline unblocking mechanism. When material accumulates in the pipeline, it cannot be cleaned in time, requiring manual unblocking after machine shutdown, which seriously affects filling efficiency. In view of this, we propose a high-viscosity material filling device with an anti-clogging structure. Utility Model Content

[0004] The main objective of this invention is to provide a high-viscosity material filling device with an anti-clogging structure, which can solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model proposes a high-viscosity material filling device with an anti-clogging structure, comprising a feeding box, a conveying assembly on the feeding box, a discharge hole on the feeding box, a three-way pipe fixedly connected to the side of the feeding box near the discharge hole, and a clearing assembly on the three-way pipe, the clearing assembly comprising:

[0006] An electric cylinder base is fixedly connected to the outer wall of the feeding box, and a push rod is fixedly connected to the output end of the electric cylinder base;

[0007] A fixed plate is fixedly connected to the bottom of the push rod, and a storage rod is slidably connected to the inner wall of the fixed plate;

[0008] A push plate is fixedly connected to the bottom of the storage rod, and a rubber ring is fixedly connected to the bottom of the fixed plate.

[0009] Preferably, the outer wall piston of the push rod is connected to the inner wall of the tee pipe, the outer wall of the fixed plate is slidably connected to the inner wall of the tee pipe, the outer wall of the push plate is slidably connected to the inner wall of the tee pipe, and the fixed plate is provided with a clearance hole to allow the storage rod to pass.

[0010] Preferably, the storage rod and the push rod are elastically connected by a compression spring, and the bottom of the rubber ring is fixedly connected to the top of the push plate.

[0011] Preferably, the conveying assembly includes a motor, the output end of which is fixedly connected to a spiral blade, the inner wall of the feeding box is fixedly connected to an arc-shaped plate, the end of the spiral blade away from the motor is fixedly connected to a synchronization plate, and the outer wall of the synchronization plate is fixedly connected to a push rod.

[0012] Preferably, the outer wall of the feeding box is fixedly connected to a guide rail, and the inner wall of the push rod is slidably connected to the outer wall of the guide rail.

[0013] Preferably, a discharge pipe is fixedly connected to the inner wall of the three-way pipe, a placement plate is fixedly connected to the outer wall of the discharge box, and a collection box is placed on the top of the placement plate.

[0014] This invention provides a high-viscosity material filling device with an anti-clogging structure. It has the following beneficial effects:

[0015] (1) This high-viscosity material filling device with an anti-clogging structure effectively prevents blockage of the three-way pipe by setting up a clearing component. The electric cylinder base drives the push rod and the fixed plate to move up and down inside the three-way pipe. When the fixed plate moves down, the push plate contacts the material first. After being obstructed, the rubber ring deforms and adheres to the inner wall of the pipe. Combined with the elastic force of the compression spring, the material is forcefully pushed out of the outlet. When resetting, the rubber ring returns to its original shape, reducing the return resistance. This design can promptly clear any material that may block the pipe, ensuring smooth material conveying during the filling process and improving filling efficiency.

[0016] (2) The design of the conveying component of this high-viscosity material filling device with anti-clogging structure has unique advantages. The motor drives the spiral blades to rotate, which, together with the arc plate, allows the material to smoothly enter the three-way pipe. At the same time, the spiral blades drive the synchronous plate and pusher to rotate synchronously. The pusher can push the material adhering to the inner wall of the three-way pipe, so that the material is separated from the inner wall and avoids the material from adhering to the inner wall of the pipe for a long time, which will cause accumulation and blockage. This further ensures the smooth flow of the material conveying pipeline and improves the stability and reliability of the entire filling device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0018] Figure 1This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 This is a cross-sectional view of the arc-shaped plate and the tee pipe of this utility model;

[0020] Figure 3 This is a cross-sectional structural diagram of the push rod and push lever of this utility model;

[0021] Figure 4 This is a cross-sectional view of the rubber ring and storage rod of this utility model.

[0022] The following are the reference numerals: 1. Feeding box; 2. Conveying assembly; 21. Motor; 22. Spiral blade; 23. Arc plate; 24. Synchronizing plate; 25. Push rod; 3. Discharge hole; 4. T-shaped pipe; 5. Unblocking assembly; 51. Electric cylinder base; 52. Push rod; 53. Fixing plate; 54. Storage rod; 55. Pushing plate; 56. Rubber ring; 6. Guide rail; 7. Discharge pipe; 8. Placement plate; 9. Collection box.

[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4This utility model proposes a high-viscosity material filling device with an anti-clogging structure, including a feeding box 1, a conveying assembly 2 on the feeding box 1, a discharge hole 3 on the feeding box 1, a three-way pipe 4 fixedly connected to the side of the feeding box 1 near the discharge hole 3, the lowest outlet of the three-way pipe 4 being the discharge port, a clearing assembly 5 on the three-way pipe 4, the clearing assembly 5 including an electric cylinder base 51, the electric cylinder base 51 fixedly connected to the outer wall of the feeding box 1, and a push rod 5 fixedly connected to the output end of the electric cylinder base 51. 2. The outer wall of the push rod 52 is piston-connected to the inner wall of the three-way pipe 4. The push rod 52 can be driven to move up and down on the inner wall of the three-way pipe 4 by the electric cylinder seat 51. The bottom of the push rod 52 is fixedly connected to the fixed plate 53. The outer wall of the fixed plate 53 is slidably connected to the inner wall of the three-way pipe 4. The push rod 52 drives the fixed plate 53 to move synchronously. The inner wall of the fixed plate 53 is slidably connected to the storage rod 54. The push rod 52 is provided with a guide groove. The storage rod 54 is slidably connected to the inner wall of the guide groove.

[0026] In this utility model, the fixed plate 53 is provided with a clearance hole to facilitate the clearance of the storage rod 54. The bottom of the storage rod 54 is fixedly connected to a push plate 55. The outer wall of the push plate 55 is slidably connected to the inner wall of the tee pipe 4. The storage rod 54 and the push rod 52 are elastically connected by a compression spring. The bottom of the fixed plate 53 is fixedly connected to a rubber ring 56. The bottom of the rubber ring 56 is fixedly connected to the top of the push plate 55. The outer wall of the discharge box 1 is fixedly connected to a guide rail 6. The inner wall of the push rod 52 is slidably connected to the outer wall of the guide rail 6. The movement of the push rod 52 is guided by the guide rail 6.

[0027] Furthermore, when the fixed plate 53 moves downward, the compression spring pushes the receiving rod 54 to move, which in turn moves the pushing plate 55. At the same time, the pushing plate 55 first comes into contact with the material, which then causes the pushing plate 55 to experience resistance, causing the rubber ring 56 to deform. The outer wall of the deformed rubber ring 56 will then contact the inner wall of the three-way pipe 4. Simultaneously, the compression spring further deforms, and the pushing plate 55 and the rubber ring 56 push the material in the three-way pipe 4, ensuring that the material is discharged from the outlet in the three-way pipe 4. When the fixed plate 53 returns to its original position, the fixed plate 53 begins to move upward. Since the pushing plate 55 is not subject to the resistance of the material at this time, the deformation of the rubber ring 56 is restored, so that the rubber ring 56 does not come into contact with the inner wall of the three-way pipe 4, thereby reducing the resistance during the return. This design can promptly clear any material that may be blocking the pipe, ensuring smooth material transport during the filling process and improving filling efficiency.

[0028] Furthermore, a discharge pipe 7 is fixedly connected to the inner wall of the three-way pipe 4, and a placement plate 8 is fixedly connected to the outer wall of the material box 1. A collection box 9 is placed on the top of the placement plate 8. The three-way pipe 4 and the discharge pipe 7 are interconnected. When the fixed plate 53 is reset, the material on the top of the fixed plate 53 can be easily recycled through the cooperation of the discharge pipe 7 and the collection box 9.

[0029] Furthermore, the conveying assembly 2 includes a motor 21, the output end of which is fixedly connected to a spiral blade 22. An arc-shaped plate 23 is fixedly connected to the inner wall of the feeding box 1. A synchronization plate 24 is fixedly connected to the end of the spiral blade 22 away from the motor 21. A pusher 25 is fixedly connected to the outer wall of the synchronization plate 24. The motor 21 drives the spiral blade 22 to rotate. Through the cooperation of the feeding box 1 and the feeding arc-shaped plate 23, the material can enter the three-way pipe 4 from the discharge hole 3. At the same time, the rotation of the spiral blade 22 also drives the synchronization plate 24 to rotate synchronously, thereby causing the pusher 25 to move synchronously. The moving pusher 25 pushes the material adhering to the inner wall of the three-way pipe 4, making it easier to separate the material from the inner wall.

[0030] In use, the motor 21 drives the spiral blades 22 to rotate in the feeding box 1. Together with the arc plate 23 and the discharge hole 3, the material enters the three-way pipe 4 and is discharged from the discharge port of the three-way pipe 4. At the same time, the rotation of the spiral blades 22 also drives the synchronous plate 24 to rotate synchronously, which in turn causes the pusher 25 to move synchronously. The moving pusher 25 pushes the material adhering to the inner wall of the three-way pipe 4, making it easier to separate the material from the inner wall.

[0031] The electric cylinder base 51 is activated to drive the push rod 52 to move. The guide rail 6 guides the movement of the push rod 52, so that the fixed plate 53 slides on the inner wall of the tee pipe 4.

[0032] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A high-viscosity material filling device with an anti-clogging structure, comprising a discharge box (1), characterized in that: The feeding box (1) is provided with a conveying assembly (2), and the feeding box (1) is provided with a discharge hole (3). A three-way pipe (4) is fixedly connected to the side of the feeding box (1) near the discharge hole (3). A clearing assembly (5) is provided on the three-way pipe (4). The clearing assembly (5) includes: Electric cylinder base (51), the outer wall of the feeding box (1) is fixedly connected to the electric cylinder base (51), and the output end of the electric cylinder base (51) is fixedly connected to the push rod (52); A fixed plate (53) is fixedly connected to the bottom of the push rod (52), and a storage rod (54) is slidably connected to the inner wall of the fixed plate (53); The bottom of the storage rod (54) is fixedly connected to the push plate (55), and the bottom of the fixed plate (53) is fixedly connected to the rubber ring (56).

2. The high-viscosity material filling device with an anti-clogging structure according to claim 1, characterized in that: The outer wall of the push rod (52) is piston-connected to the inner wall of the tee pipe (4), the outer wall of the fixed plate (53) is slidably connected to the inner wall of the tee pipe (4), and the outer wall of the push plate (55) is slidably connected to the inner wall of the tee pipe (4).

3. The high-viscosity material filling device with an anti-clogging structure according to claim 1, characterized in that: The storage rod (54) and the push rod (52) are elastically connected by a compression spring, and the bottom of the rubber ring (56) is fixedly connected to the top of the push plate (55).

4. A high-viscosity material filling device with an anti-clogging structure according to claim 1, characterized in that: The conveying assembly (2) includes a motor (21), the output end of which is fixedly connected to a spiral blade (22), the inner wall of the feeding box (1) is fixedly connected to an arc plate (23), the end of the spiral blade (22) away from the motor (21) is fixedly connected to a synchronization plate (24), and the outer wall of the synchronization plate (24) is fixedly connected to a pusher (25).

5. A high-viscosity material filling device with an anti-clogging structure according to claim 1, characterized in that: The outer wall of the feeding box (1) is fixedly connected to the guide rail (6), and the inner wall of the push rod (52) is slidably connected to the outer wall of the guide rail (6).

6. A high-viscosity material filling device with an anti-clogging structure according to claim 1, characterized in that: The inner wall of the three-way pipe (4) is fixedly connected to a discharge pipe (7), the outer wall of the discharge box (1) is fixedly connected to a placement plate (8), and a collection box (9) is placed on the top of the placement plate (8).

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