High-viscosity material filling device with vibration auxiliary discharging function
By designing a high-viscosity material filling device with vibration-assisted feeding function, and utilizing the coordinated work of lifting components and auxiliary components, the problem of high-viscosity materials sticking together during the filling process is solved, thereby achieving stable material conveying and improved filling quality.
Patent Information
- Application Number
- CN202520748924.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-21
AI Technical Summary
Existing high-viscosity material filling devices are prone to material sticking to the inner wall of the pipe and the bottom of the pushing component during the feeding process due to the lack of effective anti-sticking measures, resulting in material waste and reduced filling quality.
A high-viscosity material filling device with vibration-assisted feeding function was designed. Through the coordinated operation of the lifting component and the auxiliary component, the rotating shaft is rotated by the transmission of gears, racks and bevel gears, which drives the curved block to periodically squeeze the force plate and knock on the inner wall of the discharge pipe to separate the adhering material. At the same time, the rotating shaft drives the protrusion and the separating sleeve to rotate, separating the adhering material at the bottom of the pushing plate.
It effectively prevents material sticking, ensures stable delivery of high-viscosity materials during the filling process, improves filling smoothness and quality, and reduces material waste.
Smart Images
Figure CN223935029U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material filling technology, specifically a high-viscosity material filling device with vibration-assisted feeding function. Background Technology
[0002] In the food industry, products such as jams, honey, and sauces must ensure that their flavor and texture remain unchanged during the filling process; in the cosmetics industry, the filling of face creams, lotions, and gels requires extremely high precision in dosage and packaging integrity, which is related to consumer experience and brand image.
[0003] Currently, existing high-viscosity material filling devices lack effective anti-adhesion measures during the material feeding process. As a result, the material adhering to the inner wall of the pipe and the bottom of the pushing component cannot be cleaned in time, which easily leads to material waste and a decline in filling quality. In view of this, we propose a high-viscosity material filling device with vibration-assisted feeding function. Utility Model Content
[0004] The main objective of this invention is to provide a high-viscosity material filling device with vibration-assisted feeding function, which can solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model proposes a high-viscosity material filling device with vibration-assisted feeding function, comprising a machine body, a placement frame fixedly connected to the outer wall of the machine body, a discharge pipe fixedly connected to the inner wall of the placement frame, a lifting assembly mounted on the placement frame, and an auxiliary assembly mounted on the lifting assembly, the auxiliary assembly comprising:
[0006] A rotating shaft is provided in the discharge pipe, and a bevel gear is fixedly connected to the top of the rotating shaft.
[0007] A second rotating shaft is provided above the discharge pipe. A second bevel gear is fixedly connected to the outer wall of the second rotating shaft, and the first bevel gear and the second bevel gear mesh with each other.
[0008] The gear is fixedly connected to the end of the rotating shaft away from the bevel gear, and a rack is fixedly connected to the top of the discharge pipe. The gear and the rack mesh with each other.
[0009] A synchronization disk is fixedly connected to the outer wall of the rotating shaft, and a curved block is fixedly connected to the top of the synchronization disk.
[0010] Preferably, the lifting assembly includes an electric cylinder base, a connecting plate is fixedly connected to the output end of the electric cylinder base, a fixed frame is fixedly connected to the outer wall of the connecting plate, a guide slide rod is fixedly connected to the top of the placement frame, a piston rod is fixedly connected to the bottom of the fixed frame, a push plate is fixedly connected to the bottom of the piston rod, a protrusion is rotatably connected to the bottom of the push plate, and the outer wall of the piston rod is piston-connected to the inner wall of the discharge pipe.
[0011] Preferably, the outer wall of the first rotating shaft is rotatably connected to the inner wall of the piston rod, the outer wall of the second rotating shaft is rotatably connected to the inner wall of the fixed frame, the inner wall of the connecting plate is slidably connected to the outer wall of the guide slide rod, the top of the first rotating shaft passes through the fixed frame, the bottom of the first rotating shaft passes through the push plate, the second rotating shaft passes through the fixed frame, and the movement of the connecting plate is guided by the guide slide rod.
[0012] Preferably, a sliding block is slidably connected to the inner wall of the push disk, a force-receiving disk is fixedly connected to the bottom of the sliding block, a striking rod is fixedly connected to the outer wall of the sliding block, the push disk and the sliding block are elastically connected by a compression spring, a guide groove is provided on the push disk, and the sliding block is slidably connected in the guide groove, so that the movement of the sliding block is guided by the guide groove.
[0013] Preferably, a baffle is fixedly connected to the outer wall of the sliding block, a dividing sleeve is fixedly connected to the top of the protrusion, and the bottom of the rotating shaft is fixedly connected to the top of the protrusion.
[0014] Preferably, a recycling pipe is fixedly connected to the outer wall of the discharge pipe, and a recycling cylinder is fixedly connected to the top of the placement rack, with the discharge pipe and the recycling pipe interconnected.
[0015] This invention provides a high-viscosity material filling device with vibration-assisted feeding function. It has the following beneficial effects:
[0016] (1) The high-viscosity material filling device with vibration-assisted feeding function can effectively push the material to feed through the lifting component. The start of the electric cylinder seat drives the connecting plate, fixed frame seat, piston rod and push plate to move down. The push plate can directly push the material in the discharge pipe to ensure that the material is smoothly discharged from the discharge port and ensure the stable conveying of high-viscosity materials during the filling process.
[0017] (2) The auxiliary components of the high-viscosity material filling device with vibration-assisted feeding function can effectively process the material on the inner wall of the discharge pipe and the bottom of the push plate. When the fixed frame moves down, the rotating shaft rotates through the transmission of gears, racks and bevel gears, which drives the curved block to periodically squeeze the force plate, and the striking rod to periodically strike the inner wall of the discharge pipe, so that the material adhering to the pipe wall is separated; at the same time, the rotation of the rotating shaft drives the protrusion and the separating sleeve to rotate, which separates the material adhering to the bottom of the push plate, further preventing the material from sticking together and improving the smoothness and quality of filling. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 1 ;
[0020] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the present invention. Figure 2 ;
[0021] Figure 3 This is a cross-sectional view of the discharge pipe and piston rod of this utility model.
[0022] Figure 4 This is an exploded cross-sectional view of the separator sleeve and the push plate of this utility model.
[0023] Figure 5 This is a schematic diagram of the structure of the present utility model. Figure 4 An enlarged diagram of A in the diagram.
[0024] Explanation of reference numerals: 1. Machine body; 2. Placement frame; 3. Discharge pipe; 4. Lifting assembly; 41. Electric cylinder base; 42. Connecting plate; 43. Fixed frame base; 44. Guide slide rod; 45. Piston rod; 46. Push plate; 47. Protrusion; 5. Auxiliary assembly; 51. Rotating shaft one; 52. Bevel gear one; 53. Rotating shaft two; 54. Bevel gear two; 55. Gear; 56. Rack; 57. Synchronizing disc; 58. Curved block; 59. Sliding block; 510. Force-receiving disc; 511. Striking rod; 6. Baffle; 7. Separating sleeve rod; 8. Recovery pipe; 9. Recovery cylinder.
[0025] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1 - Figure 5 This utility model proposes a high-viscosity material filling device with vibration-assisted feeding function, including a machine body 1. The machine body 1 is equipped with existing parts such as a material storage bin, a stirring device, a conveying pump, a conveying pipe, a one-way valve, and a control system, which can convey materials to the discharge pipe 3. Since these are existing technologies, they will not be described in detail. A placement frame 2 is fixedly connected to the outer wall of the machine body 1, and the discharge pipe 3 is fixedly connected to the inner wall of the placement frame 2. A lifting assembly 4 is set on the placement frame 2, and an auxiliary assembly 5 is set on the lifting assembly 4. The auxiliary assembly 5 includes a rotating shaft 51. The rotating shaft 51 is set in the discharge pipe 3, and a bevel gear 52 is fixedly connected to the top of the rotating shaft 51. When the bevel gear 52 rotates, it can drive the rotating shaft 51 to rotate, and the discharge pipe 3... A rotating shaft 53 is provided at the top, and a bevel gear 54 is fixedly connected to the outer wall of the rotating shaft 53. The bevel gear 52 and the bevel gear 54 mesh with each other. The rotation of the bevel gear 54 can drive the bevel gear 52 to rotate. A gear 55 is fixedly connected to the end of the rotating shaft 53 away from the bevel gear 54. A rack 56 is fixedly connected to the top of the discharge pipe 3. The gear 55 and the rack 56 mesh with each other. When the height of the gear 55 changes, it can rotate with the rack 56. The rotation of the gear 55 drives the rotating shaft 53 to rotate, which in turn causes the bevel gear 54 to rotate. A synchronous disk 57 is fixedly connected to the outer wall of the rotating shaft 51. A curved block 58 is fixedly connected to the top of the synchronous disk 57. Six sets of curved blocks 58 are provided.
[0028] In this invention, the lifting assembly 4 includes an electric cylinder base 41. A connecting plate 42 is fixedly connected to the output end of the electric cylinder base 41. A fixed frame base 43 is fixedly connected to the outer wall of the connecting plate 42. A guide slide rod 44 is fixedly connected to the top of the placement rack 2. A piston rod 45 is fixedly connected to the bottom of the fixed frame base 43. A push plate 46 is fixedly connected to the bottom of the piston rod 45. A protrusion 47 is rotatably connected to the bottom of the push plate 46. The outer wall of the piston rod 45 is piston-connected to the inner wall of the discharge pipe 3. By activating the electric cylinder base 41, the connecting plate 42 can be driven to lift and lower, thereby causing the connecting plate 42 to lift and lower on the guide slide rod 44. The fixed frame 43 is raised and lowered, causing the piston rod 45 to rise and fall, which in turn causes the push plate 46 to rise and fall in the discharge pipe 3, pushing the material out of the pipe. The outer wall of the first rotating shaft 51 is rotatably connected to the inner wall of the piston rod 45, and the outer wall of the second rotating shaft 53 is rotatably connected to the inner wall of the fixed frame 43. The inner wall of the connecting plate 42 is slidably connected to the outer wall of the guide slide rod 44. The top of the first rotating shaft 51 passes through the fixed frame 43, the bottom of the first rotating shaft 51 passes through the push plate 46, and the second rotating shaft 53 passes through the fixed frame 43. The guide slide rod 44 guides the movement of the connecting plate 42, which in turn guides the movement of the fixed frame 43.
[0029] Furthermore, a sliding block 59 is slidably connected to the inner wall of the push disk 46, a force-receiving disk 510 is fixedly connected to the bottom of the sliding block 59, and a striking rod 511 is fixedly connected to the outer wall of the sliding block 59. The push disk 46 and the sliding block 59 are elastically connected by a compression spring. A guide groove is provided on the push disk 46, and the sliding block 59 is slidably connected in the guide groove. The guide groove guides the movement of the sliding block 59 and the force-receiving disk 510. When the force-receiving disk 510 is on the curved block 58, the compression spring is stretched. When the force-receiving disk 510 is not on the curved block 58, the stretching of the compression spring is reset, causing the sliding block 59 to slide towards the push disk. On the outside of 46, a baffle 6 is fixedly connected to the outer wall of the sliding block 59, a separating sleeve 7 is fixedly connected to the top of the protrusion 47, and the bottom of the rotating shaft 51 is fixedly connected to the top of the protrusion 47. The rotation of the rotating shaft 51 can drive the protrusion 47 to rotate, which in turn drives the separating sleeve 7 to rotate, so that the separating sleeve 7 rotates at the bottom of the pushing disk 46 to separate the material adhering to the bottom of the pushing disk 46. The baffle 6 protects the guide chute to prevent material from entering the guide chute of the pushing disk 46. A recycling pipe 8 is fixedly connected to the outer wall of the discharge pipe 3, and a recycling cylinder 9 is fixedly connected to the top of the placement rack 2. The discharge pipe 3 and the recycling pipe 8 are interconnected.
[0030] In use, by starting the electric cylinder base 41, the connecting plate 42 is moved downward, which in turn moves the fixed frame base 43 downward, causing the piston rod 45 to move in the discharge pipe 3, which in turn drives the push plate 46 to push the material in the discharge pipe 3, ensuring that the material can leave from the discharge port of the discharge pipe 3.
[0031] As the fixed frame 43 moves downward, it synchronously changes the positions of the second rotating shaft 53, the second bevel gear 54, and the gear 55. This, in conjunction with the rack 56, causes the gear 55 to rotate, which in turn rotates the second rotating shaft 53, causing the second bevel gear 54 to rotate. The second bevel gear 54 then rotates the first bevel gear 52, which in turn rotates the first rotating shaft 51. The first rotating shaft 51 then rotates the force-receiving disk 510, causing the curved block 58 to rotate. When the curved block 58 leaves the force-receiving disk 510, the compression spring resets, causing the sliding block 59 to slide to the outside of the push disk 46, thus rotating the striking rod 5. 11. The inner wall of the discharge pipe 3 is struck to separate the material adhering to the pipe wall, making it easier to discharge the material. When the curved block 58 moves back to the force plate 510, it will squeeze the force plate 510, which will cause the force plate 510 to move and drive the sliding block 59 closer to the center of the push plate 46. This will cause the striking rod 511 to move away from the pipe wall of the discharge pipe 3. The curved block 58 will periodically pass through the force plate 510, thus periodically striking the pipe wall. In conjunction with the lifting component 4, the position of the striking rod 511 changes, making it convenient to strike different positions and improving the effect of striking and discharging.
[0032] At the same time, when the rotating shaft 51 rotates, it will drive the protrusion 47 to rotate synchronously, thereby causing the protrusion 47 to rotate at the bottom of the push plate 46, causing the separating sleeve 7 to rotate at the bottom of the push plate 46, separating the material adhering to the bottom of the push plate 46, and the separated material can leave from the discharge port of the discharge pipe 3.
[0033] When the lifting component 4 is reset, it drives the push plate 46 to move upward. At this time, some material can leave the discharge pipe 3 from the recycling pipe 8 and be recycled through the recycling cylinder 9.
[0034] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A high-viscosity material filling device with vibration-assisted feeding function, comprising a body (1), characterized in that: A placement frame (2) is fixedly connected to the outer wall of the machine body (1), and a discharge pipe (3) is fixedly connected to the inner wall of the placement frame (2). A lifting assembly (4) is provided on the placement frame (2), and an auxiliary assembly (5) is provided on the lifting assembly (4). The auxiliary assembly (5) includes: A rotating shaft (51) is provided in the discharge pipe (3), and a bevel gear (52) is fixedly connected to the top of the rotating shaft (51). Rotary shaft two (53) is provided above the discharge pipe (3). A bevel gear two (54) is fixedly connected to the outer wall of the rotating shaft two (53). The bevel gear one (52) and the bevel gear two (54) mesh with each other. Gear (55), the end of the rotating shaft (53) away from the bevel gear (54) is fixedly connected to the gear (55), the top of the discharge pipe (3) is fixedly connected to the rack (56), and the gear (55) and the rack (56) mesh with each other; Synchronous disk (57), the outer wall of the rotating shaft (51) is fixedly connected to the synchronous disk (57), and the top of the synchronous disk (57) is fixedly connected to the curved block (58).
2. The high-viscosity material filling device with vibration-assisted feeding function according to claim 1, characterized in that: The lifting assembly (4) includes an electric cylinder base (41), the output end of which is fixedly connected to a connecting plate (42), the outer wall of which is fixedly connected to a fixed frame base (43), the top of which is fixedly connected to a guide slide rod (44), the bottom of which is fixedly connected to a piston rod (45), the bottom of which is fixedly connected to a push plate (46), the bottom of which is rotatably connected to a protrusion (47), and the outer wall of which is piston-connected to the inner wall of the discharge pipe (3).
3. A high-viscosity material filling device with vibration-assisted feeding function according to claim 2, characterized in that: The outer wall of the first rotating shaft (51) is rotatably connected to the inner wall of the piston rod (45), the outer wall of the second rotating shaft (53) is rotatably connected to the inner wall of the fixed frame (43), and the inner wall of the connecting plate (42) is slidably connected to the outer wall of the guide slide rod (44).
4. A high-viscosity material filling device with vibration-assisted feeding function according to claim 3, characterized in that: The inner wall of the push disk (46) is slidably connected to a sliding block (59), the bottom of the sliding block (59) is fixedly connected to a force-receiving disk (510), the outer wall of the sliding block (59) is fixedly connected to a striking rod (511), and the push disk (46) and the sliding block (59) are elastically connected by a compression spring.
5. A high-viscosity material filling device with vibration-assisted feeding function according to claim 4, characterized in that: A baffle (6) is fixedly connected to the outer wall of the sliding block (59), and a separator rod (7) is fixedly connected to the top of the protrusion (47).
6. A high-viscosity material filling device with vibration-assisted feeding function according to claim 1, characterized in that: The outer wall of the discharge pipe (3) is fixedly connected to a recycling pipe (8), and the top of the placement rack (2) is fixedly connected to a recycling cylinder (9).