Unilateral bidirectional rotary plow discharger

Abstract

The utility model discloses a unilateral bidirectional rotary plow discharger which comprises a supporting frame installed on a conveyor rack. A coulter support is movably connected to the supporting frame, a rotation driving mechanism is connected to the lower portion of one end of the coulter support, and a coulter device is connected to the lower portion of the rotation driving mechanism. A coulter lifting device is mounted on the conveyor rack, and the coulter lifting device is movably connected with the coulter bracket through a supporting frame; a positioning and limiting device is mounted on the coulter device and comprises an induction block, and the induction block is electrically connected with the rotary driving device. The coulter lifting device is matched with the coulter support and the linkage device, and the linkage device is connected with the coulter device and the flat carrier roller support at the same time, so that the flat carrier roller support drives the belt to rise when the coulter support is used for discharging, and discharging is achieved.

Description

Technical Field

[0001] This utility model relates to the technical field of plow-type unloaders, specifically to a single-sided bidirectional rotary plow-type unloader. Background Technology

[0002] Material conveying plays a vital role in enterprise production. Belt conveyors are widely used due to their advantages such as large conveying capacity, simple structure, convenient maintenance, and standardized components. Plow-type unloaders are unloading devices installed on belt conveyors and can be used at any point in the middle of the conveyor where unloading is required.

[0003] Although the plow-type unloader in related technologies can achieve plow blade rotation, the control structure is numerous and complex, resulting in high costs and potential problems such as inaccurate plow blade positioning. Utility Model Content

[0004] The purpose of this utility model is to provide a single-sided bidirectional rotary plow unloader in order to solve the above problems.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A single-sided bidirectional rotary plow unloader includes a support frame mounted on a conveyor frame;

[0007] A plow blade bracket is movably connected to the support frame. A rotary drive mechanism is connected to the lower end of one end of the plow blade bracket. A plow blade device is connected to the lower end of the rotary drive mechanism.

[0008] The conveyor frame is equipped with a plow blade lifting and lowering device, which is movably connected to the plow blade support via a support frame.

[0009] The plow blade device is equipped with a positioning and limiting device, which includes a sensing block and is electrically connected to the rotary drive device.

[0010] As a further description of the above technical solution, a plurality of flat rollers are provided below the plow blade device, and a flat roller bracket is provided below the flat rollers. The flat roller bracket is movably connected to the support frame through a linkage device.

[0011] As a further description of the above technical solution, the plow blade lifting device includes an electric push rod support mounted on the conveyor frame, an electric push rod mounted on the electric push rod support, one end of the electric push rod being hinged to a torque arm, the torque arm being connected to a middle swing arm, and the swing arm being connected to the linkage device through a connecting rod.

[0012] As a further description of the above technical solution, the rotary drive device includes a drive part, the lower end of the drive part is connected to a rotary bearing, the upper end of the rotary bearing is connected to the plow blade bracket by bolts, and the lower end of the rotary bearing is connected to the plow blade device by bolts.

[0013] As a further description of the above technical solution, the plow blade device includes a profile, and a polyurethane plow blade is connected to the lower part of the profile.

[0014] As a further description of the above technical solution, the flat idler support includes an idler frame, and the bottom of the idler frame is provided with multiple sets of connecting plates, which are hinged to a base set on the conveyor frame.

[0015] As a further description of the above technical solution, one end of the idler frame is hinged to the linkage device via a linkage plate.

[0016] As a further description of the above technical solution, the support frame includes a column, one side of which is connected to a diagonal brace, and a bushing is provided between the column and the swing arm.

[0017] The beneficial effects of this utility model are as follows:

[0018] This utility model only requires the plow blade lifting and lowering device to cooperate with the plow blade bracket and the linkage device. The linkage device connects the plow blade device and the flat roller bracket at the same time, so that while the plow blade bracket is unloading, the flat roller bracket also drives the belt to rise to achieve unloading.

[0019] This invention, through the cooperation of a plow blade device and a rotary drive structure, enables the switching of the plow blade device's direction. The structure is simple and the control is more convenient.

[0020] To more clearly illustrate the structural features and functions of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0021] Figure 1 This is a perspective view of the rotary plow unloader provided by this utility model;

[0022] Figure 2 This is another perspective view of the rotary plow unloader provided by this utility model;

[0023] Figure 3 This is another perspective view of the rotary plow unloader provided by this utility model;

[0024] Figure 4 This is a front view of the flat idler roller and flat idler roller bracket of this utility model.

[0025] Reference numerals in the attached drawings: 1. Support frame; 2. Rotary drive structure; 3. Plow blade lifting and lowering device; 4. Plow blade bracket; 5. Positioning and limiting device; 6. Plow blade device; 7. Flat idler roller; 8. Flat idler roller bracket; 9. Column; 10. Diagonal brace; 11. Bushing; 12. Rotary bearing; 13. Drive unit; 14. Electric push rod; 15. Electric push rod support; 16. Torque arm; 17. Swing arm; 18. Connecting rod; 19. Linkage device; 20. Linkage plate; 21. Base; 22. Connecting plate; 23. Idler roller frame. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0027] like Figures 1-4 As shown, in one embodiment, a single-sided bidirectional rotary plow unloader includes a support frame 1 mounted on a conveyor frame, wherein the support frame 1 is a frame structure made of profiles and is fixed on the conveyor frame for supporting and connecting the equipment.

[0028] A plowshare holder 4 is movably connected to the support frame 1. A rotary drive mechanism is connected to the lower end of one end of the plowshare holder 4, and a plowshare device 6 is connected to the lower end of the rotary drive mechanism. The rotary drive mechanism 2 is used to connect the plowshare and the plowshare holder 4 and drive the plow to change the direction of the plowshare. The plowshare holder 4 is used to connect the plowshare lifting device 3, the support frame 1, the rotary drive mechanism, and the flat roller bracket 8, so that the components can be linked together.

[0029] A plow lifting device 3 is installed on the conveyor frame. The plow lifting device 3 is movably connected to the plow bracket 4 through the support frame 1. The plow lifting device 3 is used to lift and lower the rotatable part of the equipment, and the action is achieved by extending and retracting the electric push rod 14.

[0030] A positioning and limiting device 5 is installed on the plow blade device 6. The positioning and limiting device 5 includes a sensing block, which is electrically connected to the rotary drive device. The positioning and limiting device 5 is welded to the plow blade device 6 through a bracket and works by sensing the sensing block welded to the bracket. When the positioning and limiting device 5 senses the sensing block and gives a stop signal, the rotary drive part 13 stops operating.

[0031] Optionally, the support frame 1 consists of columns 9, diagonal braces 10, and bushings 11; two columns 9 are welded and fixed to the conveyor frame; and two diagonal braces 10 are used for reinforcement; bushings 11 are welded to the columns 9 with holes, and bushings 11 are used to connect and fix the swing arm 17 on the plow blade lifting device 3.

[0032] Optionally, the rotary drive structure 2 consists of a rotary bearing 12 and a drive part 13. The rotary bearing 12 is connected and fixed to the plow blade bracket 4 by bolts, and the bottom of the rotary bearing 12 is connected and fixed to the plow blade device 6 by bolts. The rotary drive is fixed and connected to the drive part 13. The operation of the drive part 13 causes the rotary bearing 12 to move up and down relative to each other, thereby realizing the rotation switching of the plow blade device 6.

[0033] Optionally, the plowshare lifting device 3 consists of an electric push rod 14, an electric push rod support 15, a torque arm 16, a swing arm 17, and a connecting rod 18. The electric push rod support 15 is welded to the intermediate frame of the conveyor belt, and the electric push rod 14 is mounted on it. The electric push rod 14 is connected to the torque arm 16 via a pin, the torque arm 16 is connected to the swing arm 17 via a key, and the torque arm 16 is connected to the connecting rod 18 via a pin. In some embodiments, the swing arm 17 is welded from shaped steel and bar stock, and the bar stock mates with the bushing 11, allowing the entire plowshare lifting device 3 to rotate slightly around the bushing 11.

[0034] Optionally, the plow blade support 4 consists of a linkage device 19 and a connecting plate 20; one end of the linkage device 19 is connected to the driving surface of the rotary bearing 12 in the rotary drive structure 2, and a lifting lug is welded to the top of the linkage device 19 and connected to the connecting rod 18 by a pin; a round hole is designed at the corner of the linkage device 19 and connected to the column 9 by a pin. In some embodiments, the linkage device 19 is welded from profiles, plates and bars; the connecting plate 20 is fixed to the bar on the linkage device 19 through a round hole to maintain rotation, and the other end is connected to the flat roller support 8 through a round hole.

[0035] Optionally, the plow blade device 6 is composed of steel plates, profiles, polyurethane plow blades, etc., and its upper part is connected to the driven surface of the slewing bearing 12, rotating as the driven surface of the slewing bearing 12 rotates.

[0036] Optionally, multiple flat idler rollers 7 are arranged below the plowshare device 6, and flat idler roller brackets 8 are arranged below the flat idler rollers 7. The flat idler roller brackets 8 are movably connected to the support frame 1 via a linkage device 19. The flat idler rollers 7 and the flat idler roller brackets 8 form a flat idler roller 7 assembly, used to support and level the conveyor belt. The flat idler rollers 7 are mounted on the flat idler roller brackets. In some embodiments, the flat idler roller bracket 8 consists of a base 21, a connecting plate 22, and an idler roller frame 23. The base 21 is welded to the intermediate frame of the conveyor belt and connected to the connecting plate 22 via a pin. The connecting plate 22 is in turn connected to the idler roller frame 23 via a pin. The idler roller frame 23 is connected to the linkage plate 20 via a pin. Specifically, four connecting plates 22 are provided, which are respectively arranged at the bottom of the four corners of the idler roller frame 23, used to support and level the idler roller frame 23.

[0037] Working principle:

[0038] The single-sided bidirectional rotary plow unloader is used for single-sided switching unloading of belt conveyors. The single-sided bidirectional rotary plow unloader is installed at the unloading point of the belt conveyor. Assuming that one side of the belt conveyor is side A and the other side is side B, the electric push rod 14 is in the retracted state at the beginning (electric push rod 14 is at its longest), the plow device 6 is raised, the flat idler roller 7 is in the lowest position, and the plow device 6 is in the unloading position on side A.

[0039] Feeding from side A: Electric push rod 14 retracts (electric push rod 14 becomes shorter), driving torque arm 16 to rotate, swing arm 17 to rotate, connecting rod 18 to rotate, and linkage device 19 to move. Linkage device 19 drives connecting plate 20, flat idler roller 7, and flat idler roller bracket 8 to rise and lift the belt. At the same time, the rotation of linkage device 19 drives rotary drive device and plow device 6 to rotate and press down on the belt conveyor. The belt conveyor is pressed down from up and down, so that the material on it falls to the designated position on side A.

[0040] Switching from A-side to B-side feeding: First, the A-side feeding ends, the electric push rod 14 extends (the electric push rod 14 changes from its shortest to its longest length), driving the torque arm 16 to rotate, the swing arm 17 to rotate, the connecting rod 18 to rotate, and the linkage device 19 to move. The rotation of the linkage device 19 drives the connecting plate 20, the flat idler roller 7, and the flat idler roller bracket 8 to descend and disengage from the belt. At the same time, the rotation of the linkage device 19 drives the rotary drive device and the plow device 6 to rotate and lift upward. The rotary drive part 13 drives the rotary bearing 12 to rotate, and the driven surface of the rotary bearing 12 rotates, driving the plow device 6 to rotate. When it rotates to the B-side unloading position, it stops. The position limit device 5 senses the stop signal given by the sensing block, the rotary drive part 13 stops operating, and the plow device 6 is in the side discharge position; next, the electric push rod 14 retracts (the electric push rod 14 becomes shorter), the power torque arm 16 rotates, the swing arm 17 rotates, the connecting rod 18 rotates, and the linkage device 19 moves. The rotation of the linkage device 19 drives the connecting plate 20 and the flat idler roller 7 and the flat idler roller bracket 8 to rise and lift the belt. At the same time, the rotation of the linkage device 19 drives the rotary drive device and the plow device 6 to rotate and press down on the belt conveyor. The belt conveyor is pressed down from up and down, so that the material on it falls to the designated position on side B.

[0041] All standard parts used in this utility model can be purchased from the market, and non-standard parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0042] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A single-sided, bidirectional rotary plow-type unloader, characterized in that, Including the support frame installed on the conveyor frame; A plow blade bracket is movably connected to the support frame. A rotary drive device is connected to the lower end of one end of the plow blade bracket. A plow blade device is connected to the lower end of the rotary drive device. The conveyor frame is equipped with a plow blade lifting and lowering device, which is movably connected to the plow blade support via a support frame. The plow blade device is equipped with a positioning and limiting device, which includes a sensing block and is electrically connected to the rotary drive device.

2. The single-sided bidirectional rotary plow-type unloader according to claim 1, characterized in that, Multiple flat rollers are provided below the plow blade device, and flat roller brackets are provided below the flat rollers. The flat roller brackets are movably connected to the support frame through a linkage device.

3. The single-sided bidirectional rotary plow-type unloader according to claim 2, characterized in that, The plow blade lifting device includes an electric push rod support mounted on the conveyor frame. An electric push rod is mounted on the electric push rod support. One end of the electric push rod is hinged to a torque arm. The torque arm is connected to a swing arm in the middle. The swing arm is connected to the linkage device through a connecting rod.

4. The single-sided bidirectional rotary plow-type unloader according to claim 1, characterized in that, The rotary drive device includes a drive section, the lower end of which is connected to a rotary bearing. The upper end of the rotary bearing is connected to the plow blade bracket by bolts, and the lower end of the rotary bearing is connected to the plow blade device by bolts.

5. The single-sided bidirectional rotary plow-type unloader according to claim 1, characterized in that, The plow blade device includes a profile, and a polyurethane plow blade is connected to the lower part of the profile.

6. The single-sided bidirectional rotary plow-type unloader according to claim 2, characterized in that, The flat idler support includes an idler frame, and the bottom of the idler frame is provided with multiple sets of connecting plates, which are hinged to a base set on the conveyor frame.

7. The single-sided bidirectional rotary plow-type unloader according to claim 6, characterized in that, One end of the idler frame is hinged to the linkage device via a linkage plate.

8. The single-sided bidirectional rotary plow-type unloader according to claim 3, characterized in that, The support frame includes a column, one side of which is connected to a diagonal brace, and a bushing is provided between the column and the swing arm.

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