Automatic discharging mechanism of winding mechanism

By designing an automatic feeding component, the problem of manual operation required for the winding mechanism of traditional blown film machines has been solved, realizing automatic feeding of the winding roller, reducing labor intensity and safety risks, and improving production efficiency.

CN223935875UActive Publication Date: 2026-02-24RUIAN TIANSHENG PACKAGING MACHINERY CO LTD
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Patent Information

Application Number
CN202520629114.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-06
Publication Date
2026-02-24
Estimated Expiration
2035-04-06

AI Technical Summary

Technical Problem

Traditional blown film machines require manual operation for their winding mechanism, resulting in high labor intensity and low efficiency, making it difficult to meet the needs of large-scale, high-efficiency production.

Method used

Design an automatic feeding assembly that includes a rotating shaft, a take-up arm, a feed arm, and a drive component. The take-up arm and feed arm are driven to rotate by a cylinder to achieve automatic feeding from the take-up roller, reducing manual intervention.

Benefits of technology

It enables automatic unloading of the take-up roller, saving labor costs, reducing labor intensity, improving production safety and efficiency, and creating a safer and more reliable production environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic discharging mechanism of a winding mechanism. The automatic discharging mechanism comprises a support, a driving material collecting roller, a winding roller and a material collecting supporting plate fixed to the support. The core is that the discharging assembly comprises a first rotating shaft rotationally connected with the support, a material collecting arm, a first driving part, a second rotating shaft, a discharging arm and a second driving part. Grooves are formed in the upper ends of the receiving arms to position the two ends of the winding roller, and the side wall of one side of each groove is higher to serve as a limiting part. The arc-shaped concave face at the upper end of the discharging arm is used for receiving the two ends of the winding roller and provided with a receiving extending part, and receiving supporting plates on the two sides of the support are provided with supporting planes connected with the winding roller. According to the mechanism, automatic discharging of the winding roller is achieved, manual operation is abandoned, labor cost is greatly saved, labor intensity is lowered, production operation safety is improved, and a safe and reliable production environment is created for enterprises.
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Description

Technical Field

[0001] This utility model relates to the technical field of winding mechanism of blown film machine, specifically an automatic feeding mechanism for winding mechanism. Background Technology

[0002] In the blown film production process, the winding mechanism of the blown film machine plays a crucial role. Traditional blown film machine winding mechanisms, such as the common structure including a support, an active take-up roller, and a take-up roller, are responsible for winding and arranging the blown film in the film production process. The take-up support plate (take-up roller frame) is fixed on the support, providing the necessary support structure for the winding process. For a specific structure, please refer to the winding device for a blown film machine disclosed in application number CN2023116452525.

[0003] However, in traditional blown film machines, the film unwinding mechanism, once the take-up roller has finished winding the film, is currently mostly operated manually. Manually handling the wound take-up roller not only requires a significant amount of manpower, greatly increasing the labor intensity for workers, but also results in low efficiency, making it difficult to meet the demands of large-scale, high-efficiency production. This severely restricts the capacity expansion and economic benefits of blown film manufacturers. Therefore, developing an automatic unwinding mechanism has become a crucial issue that the blown film manufacturing industry urgently needs to address. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides an automatic unloading mechanism for a winding mechanism.

[0005] The technical solution adopted by this utility model is: an automatic feeding mechanism for a winding mechanism, including a support, an active feeding roller and a winding roller. A feeding support plate is fixed on the support, and a feeding assembly is also included. The feeding assembly includes a rotating shaft I rotatably connected to the support, a feeding arm connected to the rotating shaft I, a driving component I for driving the feeding arm to rotate around the axis of the rotating shaft I, a rotating shaft II rotatably connected to the support, a feeding arm connected to the rotating shaft II, and a driving component II for driving the feeding arm to rotate around the axis of the rotating shaft II. The upper end of the feeding arm is provided with a groove for positioning the two ends of the winding roller. The side wall of the groove near the active feeding roller is higher than the other side wall as a limiting part. The upper end of the feeding arm is provided with an arc-shaped concave surface for receiving the two ends of the winding roller. The side of the arc-shaped concave surface away from the active feeding roller has a receiving extension part.

[0006] The take-up support plates on both sides of the bracket are provided with support planes that connect to the two ends of the take-up roller.

[0007] Furthermore, the take-up roller is provided with bearings at both ends for rolling engagement with the take-up arm.

[0008] Furthermore, the two ends of the take-up roller are provided with bearings that roll in cooperation with the unloading arm.

[0009] Furthermore, the take-up roller is provided with bearings at both ends that roll in contact with the support plane.

[0010] Furthermore, both drive component one and drive component two are cylinders. Drive component one is fixedly connected to the inner wall of the bracket, and the output end of drive component one is rotatably connected to the receiving arm. Drive component two is fixedly connected to the outer wall of the bracket, and the output end of drive component two is rotatably connected to the unloading arm.

[0011] Furthermore, a limiting block one and a limiting block two are provided on the inner wall of the bracket.

[0012] Furthermore, the receiving arm and the unloading arm are provided with weight-reducing slots.

[0013] The beneficial effects of this utility model are as follows: By setting up the discharge component, including a rotating shaft I rotatably connected to the bracket, a receiving arm, a driving component I, a rotating shaft II, a feeding arm, and a driving component II, this utility model realizes automatic discharge of the winding roller, eliminating the need for manual feeding, greatly saving labor costs, significantly reducing the labor intensity of workers, reducing direct contact between workers and the winding roller, reducing potential safety risks during handling, improving the safety of production operations, and creating a safer and more reliable production environment for enterprises.

[0014] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The utility model will now be described in further detail with reference to the accompanying drawings. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram showing the positions of the receiving arm and the unloading arm.

[0017] Figure 3 This is a schematic diagram of the unloading arm in the receiving position.

[0018] Figure 4 This is a schematic diagram of the unloading arm.

[0019] Figure 5 This is a schematic diagram of the receiving arm.

[0020] Figure 1-5In the middle: 1. Support; 2. Active take-up roller; 3. Take-up roller; 4. Take-up support plate; 5. Rotating shaft one; 6. Take-up arm; 7. Drive component one; 8. Rotating shaft two; 9. Unloading arm; 10. Drive component two; 11. Groove; 12. Limiting part; 14. Arc-shaped concave surface; 15. Receiving extension part; 16. Bearing one; 17. Bearing two; 18. Support plane; 19. Bearing three; 20. Limiting block one; 21. Limiting block two; 22. Weight reduction groove. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0023] This utility model provides an automatic unloading mechanism for a winding mechanism.

[0024] In this embodiment, refer to Figure 1-5 The automatic feeding mechanism of the winding mechanism includes a support 1, an active take-up roller 2, and a take-up roller 3. A take-up support plate 4 is fixed on the support 1. The feeding assembly also includes a feeding component. The feeding assembly includes a rotating shaft 5 rotatably connected to the support, a take-up arm 6 connected to the rotating shaft 5, a driving component 7 driving the take-up arm 6 to rotate around the axis of the rotating shaft 1, a rotating shaft 8 rotatably connected to the support, a feeding arm 9 connected to the rotating shaft 2, and a driving component 10 driving the feeding arm 9 to rotate around the axis of the rotating shaft 2. The upper end of the take-up arm is provided with a groove 11 for positioning the two ends of the take-up roller. The side wall of the groove 11 near the active take-up roller is higher than the other side wall and is provided as a limiting part 12. The upper end of the feeding arm is provided with an arc-shaped concave surface 14 for receiving the two ends of the take-up roller. The side of the arc-shaped concave surface 14 away from the active take-up roller has a receiving extension part 15.

[0025] The take-up support plates on both sides of the bracket are provided with support planes 18 that connect to the two ends of the take-up roller.

[0026] In the above technical solution, by adding a discharge assembly, this assembly includes a rotating shaft 1 rotatably connected to the support and a receiving arm connected thereto, a drive component 1 for driving the receiving arm to rotate, a rotating shaft 2 and a discharging arm connected thereto, and a drive component 2 for driving the discharging arm to rotate. The groove on the receiving arm, the arc-shaped concave surface on the discharging arm, and the receiving extension work together to realize the discharge operation of the winding roller. Power is provided by drive component 1 and drive component 2, causing the receiving arm and the discharging arm to rotate along a set axis, completing the transport of the winding roller, realizing automatic discharge of the winding roller, eliminating manual handling, and saving labor costs and labor intensity.

[0027] The specific principle is as follows: When the take-up roller completes take-up and needs to unload, the drive component drives the take-up arm to rotate towards the lower material arm until the take-up roller is pushed to the desired position. Figure 3 At the end of the supporting plane shown, synchronously, the second drive component drives the unloading arm to rotate towards the take-up roller. As the take-up roller continues to push forward, it loses the support of the supporting plane and falls onto the arc-shaped concave surface of the unloading arm. After receiving the material, the unloading arm is driven by the second drive component to rotate towards the ground until the unloading is completed. The unloaded take-up roller rolls out from the receiving extension onto the ground.

[0028] The receiving extension serves as a limit, preventing the received take-up roller from slipping out of the concave surface of the unloading arm. It also acts as a guide, helping the take-up roller roll out of the receiving extension onto the ground.

[0029] Among them, drive component one and drive component two can be cylinders commonly used in the field of automation.

[0030] Specifically, the two ends of the take-up roller are provided with bearings 16 that roll in cooperation with the take-up arm.

[0031] In this embodiment, bearings 16 are provided at both ends of the take-up roller to roll in conjunction with the take-up arm. When the take-up arm rotates under the action of the drive component, the bearings 16 contact and roll with the take-up arm, reducing the friction between the take-up roller and the take-up arm. This makes the movement of the take-up roller on the take-up arm smoother and reduces mechanical wear.

[0032] Specifically, the two ends of the take-up roller are provided with bearings 17 that roll in cooperation with the unloading arm.

[0033] In this embodiment, bearings 17 are provided at both ends of the take-up roller to roll in cooperation with the unloading arm. When the unloading arm rotates under the drive of the drive component 2 to receive the take-up roller, the bearings 17 contact and roll with the unloading arm, reducing the frictional resistance between them.

[0034] Specifically, the two ends of the take-up roller are provided with bearings 319 that roll in cooperation with the support plane.

[0035] In this embodiment, a support plane is provided on the bracket, and the bearings at both ends of the take-up roller roll roll with the support plane to reduce friction.

[0036] Specifically, the inner wall of the bracket is provided with a first limiting block 20 and a second limiting block 21.

[0037] In this embodiment, limit block one is used to limit the maximum stroke of the receiving arm rotating to the side of the lowering arm, and limit block two is used to limit the maximum stroke of the lowering arm rotating to the side of the receiving arm, so as to avoid overtravel operation.

[0038] Specifically, the receiving arm and the unloading arm are provided with weight reduction slots 22.

[0039] In this embodiment, weight-reducing slots are provided on the receiving arm and the unloading arm to reduce their weight by removing some material.

[0040] Attention all technical personnel: Although this utility model has been described according to the specific embodiments above, the concept of this utility model is not limited to this utility model. Any modification that utilizes the concept of this utility model will be included within the scope of protection of this patent right.

Claims

1. An automatic feeding mechanism for a winding mechanism, comprising a support, an active take-up roller, and a take-up roller, wherein a take-up support plate is fixed on the support, characterized in that: It also includes a discharge assembly, which includes a rotating shaft 1 rotatably connected to the bracket, a take-up arm connected to the rotating shaft 1, a drive component 1 for driving the take-up arm to rotate around the axis of the rotating shaft 1, a rotating shaft 2 rotatably connected to the bracket, a feeding arm connected to the rotating shaft 2, and a drive component 2 for driving the feeding arm to rotate around the axis of the rotating shaft 2. The upper end of the take-up arm is provided with a groove for positioning both ends of the take-up roller. The side wall of the groove near the active take-up roller is higher than the other side wall as a limiting part. The upper end of the feeding arm is provided with an arc-shaped concave surface for receiving both ends of the take-up roller. The side of the arc-shaped concave surface away from the active take-up roller has a receiving extension part. The take-up support plates on both sides of the bracket are provided with support planes that connect to the two ends of the take-up roller.

2. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: The take-up roller is provided with bearings at both ends for rolling engagement with the take-up arm.

3. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: The take-up roller is provided with bearings at both ends for rolling engagement with the unloading arm.

4. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: The take-up roller is provided with bearings at both ends that roll in contact with the support plane.

5. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: Both drive component one and drive component two are cylinders. Drive component one is fixedly connected to the inner wall of the bracket, and the output end of drive component one is rotatably connected to the receiving arm. Drive component two is fixedly connected to the outer wall of the bracket, and the output end of drive component two is rotatably connected to the unloading arm.

6. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: Limiting block one and limiting block two are provided on the inner wall of the bracket.

7. The automatic unloading mechanism of the winding mechanism according to claim 1, characterized in that: The receiving arm and the unloading arm are equipped with weight-reducing slots.