Barrel material edge sealing device

By designing an automated cylindrical sealing device, the problems of excessive manual intervention and difficult material transfer in existing technologies have been solved, realizing automated and efficient production of cylindrical sealing.

CN223935948UActive Publication Date: 2026-02-24SUZHOU AOTUOMEISHENG SHARING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520438970.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-02-24
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Existing tubular sealing devices require a large amount of manual labor, making material transfer difficult and labor-intensive.

Method used

An edge-sealing device comprising a conveyor, a folding area, a needle detector, and a sewing machine was designed. Through the combination of a cutting mechanism, a material-taking component, and a cutter, automated cutting and sewing are achieved, reducing manual operation.

Benefits of technology

The process of sealing the tubular material has been automated, reducing manual configuration and labor intensity, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a barrel material edge sealing device, which belongs to the technical field of cloth processing and comprises a first conveying frame, a folding area, a needle inspecting machine and a second conveying frame. The cutting mechanism is installed on one side of the vertical frame, firstly, a finished product raw material roll is placed below the cutting mechanism, the cutting mechanism flattens materials, then a second clamping plate on a second taking assembly clamps the materials and pulls the materials out by a fixed distance, a first air cylinder drives a pressing plate to press the materials at the rear end, and a cutter cuts off the materials; the second material taking assembly conveys the materials to a sewing position, the sewing machine is started to sew the materials, then a second material clamping plate on the second material taking assembly on the rear section clamps the materials, finished products are pulled away, after the materials are stacked to the set number, the second conveying frame conveys the finished products downwards, and the finished products are manually and directly packaged at the rear end after being subjected to needle inspection through a needle inspection machine and qualified. In the whole process, only one to two persons are needed for packing and raw material feeding at the rear end, personnel allocation is greatly reduced, and the labor intensity is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and more specifically, to a tubular material sealing device. Background Technology

[0002] Edge sealing of tubular materials refers to the treatment of the edges of rolled materials (such as fabric, plastic film, metal foil, etc.) to enhance their physical properties or aesthetics. This treatment typically includes steps such as cutting, trimming, folding, applying adhesive, and heat sealing. The specific methods and techniques for edge sealing will vary depending on the type of tubular material.

[0003] Based on the above, the inventors have discovered that existing tubular fabric sealing devices require two workers to manually cut a fixed length of fabric from a roll, lay it flat on a platform and stack a certain quantity, then manually transport it to the sewing station for manual sealing and sewing. After sewing, the fabric is inspected by a needle inspection machine, and after passing the inspection, it is packaged. This method requires a large amount of manual labor, and the materials are large and heavy, making transportation difficult and requiring significant manual handling. Therefore, in view of this, the inventors have researched and improved the existing structure to provide a tubular fabric sealing device that is more practical. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a cylindrical material sealing device, which can prevent the need for a large amount of manual labor in cylindrical material sealing devices, and the difficulties in transportation and high manual handling of large and heavy materials.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] A tubular material sealing device includes a first conveyor frame, a folding area, a needle detector, and a second conveyor frame. The folding area, needle detector, and second conveyor frame are installed from left to right on the right side of the first conveyor frame. The needle detector is installed at the connection between the folding area and the second conveyor frame. A first conveyor rail and a second conveyor rail are installed above the first conveyor frame and the folding area, respectively. A base frame is provided at the connection between the first conveyor frame and the folding area. A sewing machine is installed above the base frame. A vertical frame is installed on the left side of the first conveyor frame. A cutting mechanism is installed on one side of the vertical frame. Two sets of symmetrical cylinders are installed on the inner side of the vertical frame near the first conveyor frame. A pressure plate is installed at the lower output end of each cylinder. A material picking component and a material picking component are slidably connected above the first and second conveyor rails. A material support plate is installed at the upper right corner of the first conveyor frame.

[0009] Furthermore, the material handling component is composed of a square frame, a clamping plate, and stacking wheels. The clamping plates are evenly distributed at the lower left corner of the square frame, and the stacking wheels are provided in five sets, evenly distributed below the square frame. A sliding block is installed at the connection between the square frame and the conveyor rail.

[0010] Furthermore, the cutting mechanism is composed of a motor, a motor, a movable shaft, a movable arm, a connecting frame, a swing arm, and a mounting shaft. The motor and motor are respectively installed above and to one side of the upright frame. The movable shaft is installed at the output end of the motor. A set of movable arms and a connecting frame are respectively installed on both sides of the movable shaft. The output end of the motor is installed with a mounting shaft. One end of the two sets of connecting frames is respectively installed on both sides of the mounting shaft, and the other end of the connecting frame is installed on two sets of symmetrical swing arms.

[0011] Furthermore, the movable arm is composed of a connecting rod, a short cylinder, and a strip seat. The two sides of the connecting rod are connected to the short cylinder and the strip seat respectively. The short cylinder is bolted to one side of the connecting frame, and the strip seat is installed on one side of the movable shaft.

[0012] Furthermore, the material handling component two is composed of a recessed frame, a slide block two, and a clamping plate two. The clamping plates two are evenly distributed on one side of the recessed frame, and the slide block two is installed below the recessed frame.

[0013] Furthermore, a fixing frame is bolted to the side of the upright frame, a slide block is slidably connected to the bottom of the fixing frame, a second cylinder is mounted on the side of the slide block, a motor is mounted on one side of the second cylinder, and a cutter is mounted on the output end of the motor.

[0014] Furthermore, the inner sides of the first and second conveyor rails are respectively provided with a first slide groove and a second slide groove, which are slidably connected to the second slide block and the first slide block, respectively.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] This solution, by setting up a cutting mechanism on one side of the upright frame, first places the finished raw material roll below the cutting mechanism, which flattens the material. Then, the clamping plate on the second material-taking component clamps the material and pulls it out a certain distance. Then, cylinder one drives the pressure plate to press down the material at the rear end. Then, cylinder two, in conjunction with the motor, drives the cutter to cut the material. The second material-taking component sends the material to the sewing position, the sewing machine starts, and sews the material together. Then, the clamping plate on the second material-taking component at the rear clamps the material and pulls the finished product away. When the stack reaches a set quantity, the conveyor frame two transports the finished product down. After the needle is checked by the needle inspection machine, if it passes the inspection, it is directly packaged manually at the rear end. The whole process only requires one or two people to pack at the rear end and feed the raw materials, which greatly reduces the number of personnel and the labor intensity. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the main body of the device of this utility model;

[0020] Figure 3 This is a schematic diagram of the planar aspect of this utility model;

[0021] Figure 4 This is a schematic diagram of the cutting mechanism of this utility model.

[0022] Explanation of the labels in the diagram:

[0023] 1. Conveyor Frame 1; 2. Folding Area; 3. Conveyor Frame 2; 4. Needle Detector; 5. Material Picking Component 1; 51. Square Frame; 52. Clamping Plate 1; 53. Stacking Wheel; 6. Base Frame; 7. Sewing Machine; 8. Stand; 9. Cutting Mechanism; 91. Motor 1; 92. Motor 2; 93. Movable Shaft; 94. Movable Arm; 95. Connecting Frame; 96. Swing Rod; 97. Mounting Shaft; 10. Pressure Plate; 11. Material Picking Component 2; 12. Cutter; 13. Material Pallet; 14. Conveyor Rail 1; 15. Conveyor Rail 2. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Example:

[0026] Please see Figure 1 - Figure 4A fabric sealing device includes a conveyor frame 1, a folding area 2, a needle detector 4, and a second conveyor frame 3. The folding area 2, the needle detector 4, and the second conveyor frame 3 are installed from left to right on the right side of the first conveyor frame 1. The needle detector 4 is installed at the connection between the folding area 2 and the second conveyor frame 3. Conveyor rails 14 and 15 are installed above the first conveyor frame 1 and the folding area 2, respectively, to cooperate with material handling components 21 and 15 to convey fabric. A base frame 6 is provided at the connection between the first conveyor frame 1 and the folding area 2, and a sewing machine 7 is installed above the base frame 6 for sewing the fabric. A vertical frame 8 is installed on the left side of the first conveyor frame 1, and a cutting mechanism 9 is installed on one side of the vertical frame 8 for flattening the material. Furthermore, two sets of symmetrical cylinders are installed on the inner side of the upright frame 8, near the conveyor frame 1. A pressure plate 10 is installed at the lower output end of the cylinders. The cylinders and pressure plate 10 are used to press down the fabric. Material picking components 5 and 11 are slidably connected above the conveyor rails 14 and 15. These components are used to pull the fabric for movement. A material support plate 13 is installed at the upper right corner of the conveyor frame 1. The material support plate 13 is used to support the fabric.

[0027] See Figure 1 and Figure 2 The material handling component 5 is composed of a square frame 51, a clamping plate 52, and a stacking wheel 53. The clamping plates 52 are evenly distributed at the lower left corner of the square frame 51. There are five sets of stacking wheels 53, which are evenly distributed below the square frame 51. A slide is installed at the connection between the square frame 51 and the conveyor rail 15. By setting the clamping plates 52 and the stacking wheels 53, the fabric can be clamped and moved.

[0028] See Figure 1 and Figure 4 The cutting mechanism 9 is composed of a first motor 91, a second motor 92, a movable shaft 93, a movable arm 94, a connecting frame 95, a swing rod 96, and a mounting shaft 97. The first motor 91 and the second motor 92 are respectively installed above and to one side of the upright frame 8. The movable shaft 93 is installed at the output end of the first motor 91. A set of movable arms 94 and a connecting frame 95 are respectively installed on both sides of the movable shaft 93. The output end of the second motor 92 is installed with the mounting shaft 97. One end of the two sets of connecting frames 95 is respectively installed on both sides of the mounting shaft 97, and the other end of the connecting frames 95 is installed on two sets of symmetrical swing rods 96. By setting the cutting mechanism 9, the fabric can be flattened.

[0029] See Figure 1 and Figure 4The movable arm 94 is composed of a connecting rod, a short cylinder, and a strip seat. The two sides of the connecting rod are connected to the short cylinder and the strip seat respectively. The short cylinder is bolted to one side of the connecting frame 95, and the strip seat is installed on one side of the movable shaft 93. By setting the movable arm 94, the fabric can be moved in conjunction with the motor 91 and the movable shaft 93.

[0030] See Figure 1 and Figure 2 The material taking component 2 11 is composed of a concave frame, a slide 2 and a clamping plate 2. The clamping plate 2 is evenly distributed on one side of the concave frame, and the slide 2 is installed below the concave frame. By setting the material taking component 2 11, the fabric can be pulled to the position of the sewing machine 7 for sewing.

[0031] See Figure 1 and Figure 2 The side of the upright frame 8 is bolted to a fixed frame, and a slide block is slidably connected to the bottom of the fixed frame. A cylinder 2 is installed on the side of the slide block, and a motor is installed on one side of the cylinder 2. A cutter 12 is installed at the output end of the motor. By setting the cylinder 2 and the motor, the fabric can be cut in a moving manner.

[0032] See Figure 1 and Figure 2 The inner sides of conveyor rail 14 and conveyor rail 2 15 are respectively provided with slide groove 1 and slide groove 2. Slide groove 1 and slide groove 2 are slidably connected to slide base 2 and slide base 1 respectively. By setting slide groove 1 and slide groove 2, it is convenient for material picking component 2 11 and material picking component 1 5 to move.

[0033] In use: First, place the finished raw material roll under the cutting mechanism 9. The cutting mechanism 9 flattens the material. Then, the clamping plate 2 on the material taking component 2 11 clamps the material and pulls it out a certain distance. Then, cylinder 1 drives the pressure plate 10 to press down the material at the rear end. Then, cylinder 2, together with the motor, drives the cutter 12 to cut the material. The material taking component 2 11 sends the material to the sewing position. The sewing machine 7 starts and sews the material together. Then, the clamping plate 52 on the rear material taking component 1 5 clamps the material and pulls the finished product away. When the stack reaches the set quantity, the conveyor 2 3 transports the finished product down. After the needle inspection machine 4 checks the needles, the manual person directly packs it at the rear end. The whole process only requires one or two people to pack at the rear end and feed the raw materials, which greatly reduces the number of personnel and the labor intensity.

[0034] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A sealing device for tubular materials, comprising a first conveyor frame (1), a folding area (2), a needle detector (4), and a second conveyor frame (3), wherein the folding area (2), the needle detector (4), and the second conveyor frame (3) are respectively installed on the right side of the first conveyor frame (1) from left to right, and the needle detector (4) is installed at the connection between the folding area (2) and the second conveyor frame (3), characterized in that: Conveying rail 1 (14) and conveying rail 2 (15) are respectively installed above the conveying frame 1 (1) and the folding area (2), and a base frame (6) is provided at the connection between the conveying frame 1 (1) and the folding area (2). A sewing machine (7) is installed above the base frame (6). A stand (8) is installed on the left side of the conveying frame 1 (1). A cutting mechanism (9) is installed on one side of the stand (8). Two sets of symmetrical cylinders are installed on the inner side of the stand (8) near the conveying frame 1 (1). A pressure plate (10) is installed at the lower output end of the cylinder. A material picking component 1 (5) and a material picking component 2 (11) are slidably connected above the conveying rail 1 (14) and the conveying rail 2 (15). A material tray (13) is installed at the upper right corner of the conveying frame 1 (1).

2. The tube sealing device according to claim 1, characterized in that: The material handling component (5) is composed of a square frame (51), a clamping plate (52) and a stacking wheel (53). The clamping plate (52) is evenly distributed at the lower left corner of the square frame (51). The stacking wheel (53) is provided in five sets and is evenly distributed below the square frame (51). A sliding seat is installed at the connection between the square frame (51) and the conveying rail (15).

3. The tube sealing device according to claim 1, characterized in that: The cutting mechanism (9) is composed of a motor (91), a motor (92), a movable shaft (93), a movable arm (94), a connecting frame (95), a swing rod (96), and a mounting shaft (97). The motor (91) and the motor (92) are respectively installed above and to one side of the upright frame (8). The movable shaft (93) is installed at the output end of the motor (91). A set of movable arms (94) and a connecting frame (95) are respectively installed on both sides of the movable shaft (93). The output end of the motor (92) is installed with a mounting shaft (97). One end of the two sets of connecting frames (95) is respectively installed on both sides of the mounting shaft (97), and the other end of the connecting frame (95) is installed on two sets of symmetrical swing rods (96).

4. The tube sealing device according to claim 3, characterized in that: The movable arm (94) is composed of a connecting rod, a short cylinder and a strip seat. The two sides of the connecting rod are connected to the short cylinder and the strip seat respectively. The short cylinder is bolted to one side of the connecting frame (95), and the strip seat is installed on one side of the movable shaft (93).

5. The tube sealing device according to claim 1, characterized in that: The material handling component 2 (11) is composed of a recessed frame, a slide 2 and a clamping plate 2. The clamping plate 2 is evenly distributed on one side of the recessed frame, and the slide 2 is installed below the recessed frame.

6. The tube sealing device according to claim 1, characterized in that: The side of the upright frame (8) is bolted to a fixed frame, and a slide is slidably connected to the bottom of the fixed frame. A cylinder is installed on the side of the slide, and a motor is installed on one side of the cylinder. A cutter (12) is installed at the output end of the motor.

7. The tube sealing device according to claim 1, characterized in that: The inner sides of the first conveyor rail (14) and the second conveyor rail (15) are respectively provided with a first slide groove and a second slide groove, which are slidably connected to the second slide block and the first slide block, respectively.