Reinforced forklift fork plate mounting structure

By employing a three-point guiding structure with guide rollers and sliding guide wheels, a bidirectional threaded rod and worm gear transmission system, and a hydraulic tilting mechanism, the problems of unstable guidance, low transmission efficiency, and insufficient structural rigidity of forklift forks under heavy load conditions have been solved, achieving high-precision adjustment and improved stability.

CN223936169UActive Publication Date: 2026-02-24ZHEJIANG JIUYONG ELECTRIC CO LTD
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Patent Information

Application Number
CN202521255210.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2026-02-24
Estimated Expiration
2035-06-19

AI Technical Summary

Technical Problem

Existing forklift fork structures suffer from insufficient guiding stability, low transmission efficiency, lack of structural rigidity, and severe frictional losses under heavy-load conditions, affecting the stability and service life of the equipment.

Method used

It adopts a three-point guiding structure of guide rollers and sliding guide wheels, a two-way threaded rod and worm gear transmission system, a matching design of upper and lower sliding guide blocks and sliding rails, and a hydraulic tilting mechanism to achieve smooth rolling motion, precise adjustment and stable tilting.

Benefits of technology

It improves the stability and accuracy of fork spacing adjustment, enhances the equipment's resistance to off-center loads and rigidity, reduces movement resistance, prevents jamming and accidental slippage, and extends the equipment's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforced forklift fork plate installation structure which comprises a groove box, a translation rod, a pallet fork and U-shaped sliding blocks, the symmetrical U-shaped sliding blocks are arranged in the groove box and connected in a sliding mode through guide rods, the lower ends of the U-shaped sliding blocks are connected with the translation rod, driving blocks with threaded holes are arranged in the middles of the U-shaped sliding blocks, and the driving blocks are matched with two-way threaded rods in the groove box. A first sliding guide block and a second sliding guide block are arranged above and below the translation rod respectively and matched with a first sliding rail and a second sliding rail on the two sides of the groove box, moving stability is guaranteed, the translation rod penetrates through a groove opening in the lower end of the groove box to be connected with the installation block, and finally the pallet fork is fixed. The device is stable in structure, accurate in adjustment and high in bearing capacity.
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Description

Technical Field

[0001] This utility model relates to the field of forklift fork plate technology, specifically a reinforced forklift fork plate mounting structure. Background Technology

[0002] As a crucial piece of equipment in modern logistics handling, the stability and adjustability of the fork structure of forklifts directly affect operational efficiency and safety. Current forklift fork mounting structures generally suffer from the following technical problems:

[0003] First, traditional fork spacing adjustment mechanisms often employ simple sliding structures, which are prone to skewing and jamming under heavy loads. Due to the lack of an effective multi-guided mechanism, the forks are prone to wobbling during movement, affecting operational accuracy, accelerating component wear, and shortening equipment lifespan.

[0004] Secondly, the transmission systems of existing fork spacing adjustment mechanisms generally suffer from low efficiency. Common gear and rack or chain drives are prone to developing backlash after prolonged use, leading to a decrease in adjustment accuracy. Especially under frequent adjustment conditions, the wear of transmission components will be further accelerated, affecting the stable operation of the equipment.

[0005] Furthermore, the traditional forklift tilting mechanism lacks structural rigidity. When handling heavy objects, the single support structure is prone to deformation, affecting the stability of the goods. At the same time, the smoothness of the tilting mechanism's movement needs improvement to prevent accidental slippage of goods during lifting.

[0006] Furthermore, the frictional resistance in existing sliding friction structures increases significantly after long-term use, which not only increases motor energy consumption but may also lead to difficulties in adjustment. Especially under harsh operating conditions, the intrusion of dust and debris will further aggravate frictional losses and affect the normal operation of the equipment.

[0007] To address the aforementioned technical problems, there is an urgent need to develop a new forklift fork mounting structure to solve the problems of insufficient guiding stability, low transmission efficiency, lack of structural rigidity, and severe friction loss in existing technologies. Utility Model Content

[0008] In view of the above-mentioned shortcomings in the existing technology, the purpose of this utility model is to provide a reinforced forklift fork plate mounting structure that is structurally stable, precisely adjustable, and has a strong load-bearing capacity.

[0009] The technical solution adopted by this utility model to achieve the above objectives is as follows: a reinforced forklift fork plate mounting structure, including a slot box, U-shaped sliders, a translation rod, forks, and a bidirectional threaded rod. The slot box is the core support structure of the device. Two sets of symmetrical U-shaped sliders are slidably connected inside the slot box. The U-shaped sliders are slidably connected to guide rods to realize the horizontal movement of the translation rods and forks, thereby adjusting the fork spacing. The two ends of the guide rods are respectively fixedly connected to the inner wall of the slot box. The lower end of the U-shaped sliders is fixedly connected to the translation rod. A drive block is fixedly connected to the middle of the translation rod. A threaded hole is passed through the drive block. A bidirectional threaded rod is rotatably connected inside the slot box. The drive blocks are respectively threadedly connected to the bidirectional threaded rod. By rotating the drive blocks at both ends, the U-shaped sliders move synchronously in opposite directions. The system enables electric adjustment of the fork spacing. First sliding guide blocks are fixedly connected to both sides of the translation rod located above the drive block. These first sliding guide blocks are slidably connected to first sliding rails, which are fixedly connected to the inner walls of both sides of the slot box. Second sliding guide blocks are fixedly connected to both sides of the translation rod below the drive block. These second sliding guide blocks are slidably connected to second sliding rails, which are also fixedly connected to the inner walls of both sides of the slot box. The cooperation between the first sliding guide blocks and the first sliding rails, and between the second sliding guide blocks and the second sliding rails, ensures that the translation rod remains horizontal during movement, preventing tilting or jamming and improving the stability of the translation rod's movement. A slot is provided at the lower end of the slot, through which the lower end of the translation rod passes and is fixedly connected to a mounting block. The lower end of the mounting block is fixedly connected to one end of the fork.

[0010] In the above technical solution, a guide roller is rotatably connected inside the U-shaped slider, and the lower end of the guide roller is rolledly connected to the guide rod. Two sets of sliding guide wheels are rotatably connected inside the U-shaped slider below the guide roller, and the upper ends of the sliding guide wheels are rolledly connected to the guide rod.

[0011] In the above technical solution, a worm gear is fixedly connected to the middle of the bidirectional threaded rod, a worm is meshed with one side of the worm gear, both ends of the worm are rotatably connected to the inner wall of the trough, one end of the worm passes through the trough and is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to the end of the shaft of the drive motor, and the drive motor is fixedly connected to one side of the outer wall of the trough.

[0012] In the above technical solution, two sets of symmetrical mounting plates are fixedly connected to the outer wall of one side of the tank. A fixing rod is fixedly connected to one side of the mounting plate. A rotating shaft block is fixedly connected to the lower end of the fixing rod. The rotating shaft block is rotatably connected to the lower end of the forklift frame.

[0013] In the above technical solution, a rotating groove is provided on one side of the fixed rod, and a hydraulic cylinder is rotatably connected in the rotating groove. The other end of the hydraulic cylinder is rotatably connected to the forklift frame.

[0014] The beneficial effects of this utility model are:

[0015] 1. By employing a three-point guiding structure consisting of guide rollers and two sets of sliding guide wheels, the U-shaped slider achieves smooth rolling motion on the guide rod. This unique design transforms traditional sliding friction into rolling friction, effectively reducing motion resistance and making fork spacing adjustment smoother. Simultaneously, the three-point contact layout significantly improves resistance to off-center loads, maintaining stable guiding performance even under heavy load conditions and avoiding the jamming problems common in traditional single-rail structures.

[0016] 2. The innovative bidirectional threaded rod combined with the worm gear transmission system ensures high precision and reliability in fork spacing adjustment. The worm gear mechanism has a self-locking characteristic, which effectively prevents accidental displacement of the forks after adjustment stops, improving operational safety. This transmission system, through a multi-stage reduction design, achieves smooth and precise spacing adjustment while ensuring sufficient driving force, solving the problems of backlash and decreased accuracy that are common in traditional transmission methods.

[0017] 3. The design employs a combination of upper and lower double sliding guide blocks and a sliding rail, providing comprehensive motion constraints for the translation rod. The first and second sliding guide blocks form a double guide above and below the drive block, effectively preventing tilting and swaying of the translation rod during movement. This design significantly enhances the rigidity of the overall structure, making it particularly suitable for heavy-duty handling operations and significantly improving the stability and service life of the equipment.

[0018] 4. The optimized hydraulic tilting mechanism provides a stable pivot point for the forks through a rigid connection between the pivot block and the fixed rod. The hydraulic cylinder's connection via a rotating slot ensures both sufficient driving force and smooth angle adjustment. This structure overcomes the shortcomings of insufficient rigidity in traditional tilting mechanisms, maintaining stable tilting performance even under heavy loads and effectively preventing cargo slippage.

[0019] 5. The overall structure adopts a modular design, allowing for independent maintenance and replacement of major components such as the U-shaped slider, guide rod, and transmission system. This design significantly reduces the difficulty and cost of equipment maintenance, improving its economic efficiency. Simultaneously, the rational and compact structural layout achieves a comprehensive performance improvement without increasing the overall size, demonstrating excellent practicality and widespread applicability. Attached Figure Description

[0020] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;

[0022] Figure 3This is a schematic diagram of the forklift frame connection structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the cross-sectional connection structure of the tank box of this utility model;

[0024] Figure 5 for Figure 4 Detailed structural diagram of part A1 in the middle;

[0025] Figure 6 for Figure 4 Detailed structural diagram of part A2 in the middle;

[0026] Figure 7 for Figure 4 Detailed structural diagram of part A3 in the middle.

[0027] In the diagram: 1. Slot box, 2. Translation rod, 4. U-shaped slider, 5. Guide rod, 6. Drive block, 7. Bidirectional threaded rod, 8. First sliding guide block, 9. First sliding rail, 10. Second sliding guide block, 11. Second sliding rail, 12. Mounting block, 13. Fork, 101. Guide roller, 102. Sliding guide wheel, 201. Worm gear, 202. Worm, 203. First bevel gear, 204. Second bevel gear, 205. Drive motor, 301. Mounting plate, 302. Fixing rod, 303. Rotating shaft block, 304. Forklift frame, 305. Rotating slot, 306. Hydraulic cylinder. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0029] Please see Figure 1-7A reinforced forklift fork plate mounting structure includes a slot box 1, U-shaped sliders 4, a translation rod 2, forks 13, and a bidirectional threaded rod 7. The slot box 1 is the core support structure of the device. Two sets of symmetrical U-shaped sliders 4 are slidably connected inside the slot box 1. The U-shaped sliders 4 are slidably connected to guide rods 5 to realize the horizontal movement of the translation rods 2 and forks 13, thereby adjusting the relative spacing of the forks 13. The two ends of the guide rods 5 are respectively fixedly connected to the inner wall of the slot box 1. The lower end of the U-shaped sliders 4 is fixedly connected to the translation rods 2. The middle of the translation rods 2 is fixedly connected to the drive block 6, which has a threaded hole. The bidirectional threaded rod 7 is rotatably connected inside the slot box 1. The drive blocks 6 are respectively threadedly connected to the bidirectional threaded rod 7. By rotating the drive blocks 6 at both ends, the U-shaped sliders 4 move synchronously in opposite directions, realizing the electric adjustment of the spacing of the forks 13. The translation rod 2 located above the drive block 6 is fixedly connected to two sides of a first sliding guide block 8. The first sliding guide block 8 is slidably connected to a first sliding rail 9. The first sliding rail 9 is fixedly connected to the inner walls of both sides of the tank 1. The translation rod 2 located below the drive block 6 is fixedly connected to two sides of a second sliding guide block 10. The second sliding guide block 10 is slidably connected to a second sliding rail 11. The second sliding rail 11 is also fixedly connected to the inner walls of both sides of the tank 1. The cooperation between the first sliding guide block 8 and the first sliding rail, and between the second sliding guide block 10 and the second sliding rail, ensures that the translation rod 2 remains horizontal during movement, prevents tilting or jamming, and improves the stability of the translation rod 2. A slot is opened at the lower end of the tank 1. The lower end of the translation rod 2 passes through the slot and is fixedly connected to the mounting block 12. The lower end of the mounting block 12 is fixedly connected to one end of the fork 13.

[0030] In the above technical solution, a guide roller 101 is rotatably connected inside the U-shaped slider 4. The lower end of the guide roller 101 is rolledly connected to the guide rod 5. Two sets of sliding guide wheels 102 are rotatably connected inside the U-shaped slider 4 below the guide roller 101. The upper ends of the sliding guide wheels 102 are rolledly connected to the guide rod 5. The guide roller 101 and the sliding guide wheels 102 are slidably connected at three points on the upper and lower sides of the guide rod 5 to ensure that the U-shaped slider 4 moves smoothly along the guide rod 5.

[0031] In the above technical solution, a worm gear 201 is fixedly connected to the middle of the bidirectional threaded rod 7. A worm 202 is meshed with one side of the worm gear 201. Both ends of the worm 202 are rotatably connected to the inner wall of the slot box 1. One end of the worm 202 passes through the slot box 1 and is fixedly connected to the first bevel gear 203. The first bevel gear 203 is meshed with the second bevel gear 204. The second bevel gear 204 is fixedly connected to the end of the shaft of the drive motor 205. The drive motor 205 is fixedly connected to one side of the outer wall of the slot box 1. In use, the drive motor 205 drives the second bevel gear 204 to rotate, the second bevel gear 204 drives the first bevel gear 203 to rotate, the first bevel gear 203 drives the worm 202 to rotate, the worm 202 drives the worm gear 201 to rotate, and the worm gear 201 drives the bidirectional threaded rod 7 to rotate. The bidirectional threaded rod 7 moves the translation rod 2 through the drive block 6, thereby realizing the adjustment of the fork spacing 13.

[0032] In the above technical solution, two sets of symmetrical mounting plates 301 are fixedly connected to the outer wall of one side of the tank 1. A fixing rod 302 is fixedly connected to one side of the mounting plate 301. A rotating shaft block 303 is fixedly connected to the lower end of the fixing rod 302. The rotating shaft block 303 is rotatably connected to the lower end of the forklift frame 304. A rotating groove 305 is opened on one side of the fixing rod 302. A hydraulic cylinder 306 is rotatably connected in the rotating groove 305. The other end of the hydraulic cylinder 306 is rotatably connected to the forklift frame 304. The forklift frame 304 is connected to the forklift. The angle of the tank and the forks 13 can be adjusted by the hydraulic cylinder 306, so as to facilitate the forks 13 to move goods.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A reinforced forklift fork mounting structure, comprising a slot box (1), a U-shaped slider (4), a translation rod (2), forks (13), and a bidirectional threaded rod (7), characterized in that: Two sets of symmetrical U-shaped sliders (4) are slidably connected inside the slot (1). The U-shaped sliders (4) are slidably connected to the guide rod (5). The two ends of the guide rod (5) are respectively fixedly connected to the inner wall of the slot (1). The lower end of the U-shaped slider (4) is fixedly connected to the translation rod (2). The middle part of the translation rod (2) is fixedly connected to the driving block (6). The driving block (6) has a threaded hole. A bidirectional threaded rod (7) is rotatably connected inside the slot (1). The driving block (6) is threadedly connected to the bidirectional threaded rod (7). The translation rod (2) located above the driving block (6) is fixedly connected to the first sliding guide block on both sides. 8) The first sliding guide block (8) is slidably connected to the first sliding rail (9). The first sliding rail (9) is fixedly connected to the inner walls on both sides of the slot box (1). The translation rod (2) below the drive block (6) is fixedly connected to the second sliding guide block (10) on both sides. The second sliding guide block (10) is slidably connected to the second sliding rail (11). The second sliding rail (11) is also fixedly connected to the inner walls on both sides of the slot box (1). The slot box (1) has a slot at the lower end. The lower end of the translation rod (2) passes through the slot and is fixedly connected to the mounting block (12). The lower end of the mounting block (12) is fixedly connected to one end of the fork (13).

2. The reinforced forklift fork plate mounting structure according to claim 1, characterized in that: The U-shaped slider (4) is rotatably connected to a guide roller (101), the lower end of which is rotatably connected to a guide rod (5). The U-shaped slider (4) below the guide roller (101) is rotatably connected to two sets of sliding guide wheels (102), the upper ends of which are rotatably connected to the guide rod (5).

3. The reinforced forklift fork plate mounting structure according to claim 1, characterized in that: A worm gear (201) is fixedly connected to the middle of the bidirectional threaded rod (7). A worm (202) is meshed with one side of the worm gear (201). Both ends of the worm (202) are rotatably connected to the inner wall of the trough (1). One end of the worm (202) passes through the trough (1) and is fixedly connected to the first bevel gear (203). The first bevel gear (203) is meshed with the second bevel gear (204). The second bevel gear (204) is fixedly connected to the end of the shaft of the drive motor (205). The drive motor (205) is fixedly connected to one side of the outer wall of the trough (1).

4. The reinforced forklift fork plate mounting structure according to claim 1, characterized in that: Two sets of symmetrical mounting plates (301) are fixedly connected to the outer wall of one side of the tank (1). A fixing rod (302) is fixedly connected to one side of the mounting plate (301). A rotating shaft block (303) is fixedly connected to the lower end of the fixing rod (302). The rotating shaft block (303) is rotatably connected to the lower end of the forklift frame (304).

5. The reinforced forklift fork plate mounting structure according to claim 4, characterized in that: A rotating groove (305) is provided on one side of the fixed rod (302), and a hydraulic cylinder (306) is rotatably connected in the rotating groove (305). The other end of the hydraulic cylinder (306) is rotatably connected to the forklift frame (304).