Production and transfer device for composite materials of wires and cables

Abstract

The utility model relates to the technical field of transfer devices, in particular to a wire and cable composite material production transfer device which comprises a support and the like. The tail end of the lifting mechanism is provided with a rotating mechanism used for horizontally rotating the clamping mechanism, the rotating mechanism is provided with the clamping mechanism used for adjusting and clamping composite materials of different sizes, the lower end of the support is provided with a walking mechanism used for moving and steering of the device, and the top end of the support is provided with a warning mechanism used for sending out acousto-optic warning signals. According to the utility model, through linkage of the lifting mechanism and the rotating mechanism, vertical lifting and horizontal angle adjustment of materials are realized, and the device adapts to complex working conditions; by means of the multi-direction adjusting design of the clamping mechanism, the clamping mechanism can be suitable for carrying materials of different sizes and shapes; materials are prevented from splashing through a metal net cover at the side end of the support, and accident risks are reduced through a warning system; through combination of the directional wheels and the universal wheels, linear stability and flexible steering are both considered, and operation is more convenient.

Description

Technical Field

[0001] This utility model relates to the field of transfer device technology, and in particular to a transfer device for the production of composite materials for wires and cables. Background Technology

[0002] Composite materials for wires and cables refer to mechanical engineering materials composed of two or more different materials. These materials can complement each other in terms of performance, producing a synergistic effect, so that the overall performance of the composite material is better than that of the original constituent materials. In order to facilitate production and movement, they need to be transported by transfer equipment.

[0003] Existing composite material production and transfer devices for wires and cables mostly use traditional forklifts or fixed conveyor belts for composite material transfer. Due to their fixed structure, forklifts cannot be adjusted to operate in narrow spaces. When clamping irregular materials, instability occurs, and the material may tip over due to the unstable center of gravity during transfer. The lack of real-time safety warning function affects the overall safety. Utility Model Content

[0004] Because of its fixed body structure, and the forklift's inability to adapt to operation in narrow spaces, instability occurs when clamping irregular materials. During the transfer process, the material tipps over due to the unstable center of gravity shift. It also lacks a real-time safety warning function. This utility model provides a transfer device for the production of composite materials for wires and cables.

[0005] The technical solution is as follows: A composite material production and transfer device for wires and cables includes a support frame, a lifting mechanism, a rotating mechanism, a clamping mechanism, a traveling mechanism, and a warning mechanism; the lower end of the support frame is equipped with a lifting mechanism for driving vertical lifting; the end of the lifting mechanism is equipped with a rotating mechanism for horizontal rotation of the clamping mechanism, and the rotating mechanism is equipped with a clamping mechanism for adjusting the clamping of composite materials of different sizes; the lower end of the support frame is equipped with a traveling mechanism for moving and turning the device; and the top of the support frame is equipped with a warning mechanism for generating audible and visual warning signals.

[0006] Furthermore, a metal mesh cover is fixedly installed on the side of the support, two sets of columns are symmetrically arranged inside the support, a threaded rod is embedded through the middle of the column, a base plate is provided at the bottom of the support, and a handle is fixedly connected to the side of the support, with an anti-slip sleeve on the handle.

[0007] Furthermore, the lifting mechanism includes a servo motor, the output shaft of which is rigidly connected to a worm gear on the same axis. A worm wheel and a worm gear are fixedly connected to the bottom end of the lead screw. The servo motor drives the lead screw to drive the worm wheel and the worm gear in a transmission connection. A nut corresponding to the lead screw is fixedly installed in the middle of the lifting platform. A sliding hole corresponding to the column is opened at the top edge of the lifting platform. The lifting platform is connected to the lead screw through the nut and the sliding hole. A rotating shaft is horizontally installed at the center of the side end of the lifting platform.

[0008] Furthermore, the rotating mechanism includes a rotating seat and a first hydraulic rod. The first hydraulic rod is hinged between the side end of the lifting platform and the top edge of the rotating seat near the edge. A rotating hole corresponding to the rotating shaft is opened in the middle of the rotating seat. The rotating seat is rotatably connected to the lifting platform through the rotating shaft.

[0009] Furthermore, the clamping mechanism includes two symmetrically arranged clamping arms and a support platform. The ends of the clamping arms are hinged to the support platform, and the ends of the support platform are hinged to the ends of the rotating seat. A second hydraulic rod is inserted through the center of the support platform, and the two ends of the second hydraulic rod are respectively hinged to the ends of the rotating seat and the clamping arms. A clamping plate is fixedly connected to the top of the clamping arm.

[0010] Furthermore, the walking mechanism includes directional wheels, omnidirectional wheels, and support arms. Two sets of symmetrically distributed support arms are fixedly connected to the lower end of the bracket. The support arms have directional holes at their ends, and directional wheels are installed in the directional holes. Omnidirectional wheels are symmetrically fixedly installed on the side of the base plate.

[0011] Furthermore, the warning mechanism includes warning lights and a buzzer; two sets of warning lights are symmetrically arranged on the upper end of the bracket, and a buzzer is arranged next to the warning lights, with the buzzer electrically connected to the warning lights.

[0012] This invention achieves vertical lifting and horizontal angle adjustment of materials through the linkage of lifting and rotating mechanisms, adapting to complex working conditions.

[0013] The multi-directional adjustment design of the clamping mechanism makes it suitable for handling materials of different sizes and shapes.

[0014] The metal mesh cover on the side of the support frame prevents material from splashing, and the sound and light linkage warning system reduces the risk of accidents.

[0015] By using a combination of directional wheels and omnidirectional wheels in the walking mechanism, both straight-line stability and flexible steering are taken into account, making operation more convenient.

[0016] The stability of the device is increased when lifting materials by using two sets of symmetrical support arms, reducing the risk of tipping over. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0018] Figure 2 This is another schematic diagram of the present invention;

[0019] Figure 3 This is a partial enlarged schematic diagram (A) of the lifting mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the clamping mechanism of this utility model;

[0021] Figure 5This is a schematic diagram of the clamping mechanism of this utility model from another angle.

[0022] Explanation of reference numerals in the attached drawings: 1. Bracket; 101. Metal mesh cover; 102. Column; 103. Lead screw; 104. Base plate; 105. Handle; 106. Anti-slip sleeve; 2. Lifting mechanism; 201. Servo motor; 202. Lifting platform; 203. Nut; 204. Sliding hole; 205. Worm gear; 206. Worm wheel; 207. Rotating shaft; 3. Rotating mechanism; 301. Rotating seat; 302. First hydraulic rod; 303. Rotating hole; 4. Clamping mechanism; 401. Clamping arm; 402. Support platform; 403. Second hydraulic rod; 404. Clamping piece; 5. Traveling mechanism; 501. Directional wheel; 502. Universal wheel; 503. Support arm; 504. Directional hole; 6. Warning mechanism; 601. Warning light; 602. Buzzer. Detailed Implementation

[0023] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0024] Please see Figures 1-5 This utility model provides an embodiment of a composite material production and transfer device for wires and cables, including a support 1, a lifting mechanism 2, a rotating mechanism 3, a clamping mechanism 4, a traveling mechanism 5, and a warning mechanism 6; the lower end of the support 1 is provided with a lifting mechanism 2 for driving vertical lifting; the end of the lifting mechanism 2 is provided with a rotating mechanism 3 for horizontal rotation of the clamping mechanism 4, the rotating mechanism 3 is provided with a clamping mechanism 4 for adjusting the clamping of composite materials of different sizes, the lower end of the support 1 is provided with a traveling mechanism 5 for moving and turning the device, and the top of the support 1 is provided with a warning mechanism 6 for generating audible and visual warning signals.

[0025] A metal mesh cover 101 is fixedly installed on the side of the bracket 1. Two sets of columns 102 are symmetrically arranged inside the bracket 1. A threaded rod 103 is embedded through the middle of the column 102. A base plate 104 is provided at the bottom of the bracket 1. A handle 105 is fixedly connected to the side of the bracket 1. An anti-slip sleeve 106 is fitted on the handle 105.

[0026] Please see Figures 3-5 In this embodiment: the lifting mechanism 2 includes a servo motor 201, the output shaft of the servo motor 201 is coaxially rigidly connected to a worm gear 205, the bottom end of the lead screw 103 is fixedly connected to a meshing worm wheel and worm gear 205, the servo motor 201 drives the lead screw 103 to drive the worm wheel 206 and worm gear 205 to be connected in transmission, the middle part of the lifting platform 202 is fixedly provided with a nut 203 corresponding to the lead screw 103, the top edge of the lifting platform 202 is provided with a sliding hole 204 corresponding to the column 102, the lifting platform 202 is connected in transmission to the lead screw 103 through the nut 203 and the sliding hole 204, and a rotating shaft 207 is horizontally provided at the center of the side end of the lifting platform 202.

[0027] The rotating mechanism 3 includes a rotating seat 301 and a first hydraulic rod 302. The first hydraulic rod 302 is hinged between the side end of the lifting platform 202 and the top edge of the rotating seat 301. A rotating hole 303 corresponding to the rotating shaft 207 is opened in the middle of the rotating seat 301. The rotating seat 301 is rotatably connected to the lifting platform 202 through the rotating shaft 207.

[0028] The clamping mechanism 4 includes two symmetrically arranged clamping arms 401 and a support platform 402. The ends of the clamping arms 401 are hinged to the support platform 402, and the ends of the support platform 402 are hinged to the ends of the rotating seat 301. A second hydraulic rod 403 is passed through the center of the support platform 402. The two ends of the second hydraulic rod 403 are respectively hinged to the ends of the rotating seat 301 and the clamping arms 401. A clamping piece 404 is fixedly connected to the top of the clamping arms 401.

[0029] The walking mechanism 5 includes a directional wheel 501, a universal wheel 502 and a support arm 503. The lower end of the bracket 1 is fixedly connected to two sets of symmetrically distributed support arms 503. The end of the support arm 503 is provided with a directional hole 504. The directional wheel 501 is installed in the directional hole 504. The universal wheel 502 is symmetrically fixedly installed on the side of the base plate 104.

[0030] The warning mechanism 6 includes a warning light 601 and a buzzer 602; two sets of warning lights 601 are symmetrically arranged on the upper end of the bracket 1, and a buzzer 602 is arranged next to the warning light 601. The buzzer 602 is electrically connected to the warning light 601.

[0031] During operation, the operator grips handle 105 and pushes the device to the composite material storage area. Warning light 601 and buzzer 602 illuminate and sound an alarm to alert surrounding personnel to safety. The second hydraulic rod 403 extends, driving the clamping arm 401 to clamp the object inward. After clamping the composite material storage box, the servo motor 201 is activated to drive the worm gear 205 to rotate. The worm gear 205 meshes with the transmission worm wheel 206 to rotate, which in turn drives the coaxial lead screw 103 to rotate. This causes the lifting platform 202 to rise along the column 102 from the lower position of the inner support 1 to a certain height. The operator then pushes the device to the required storage location. When the device is placed in the appropriate position, the second hydraulic rod 403 retracts and the clamping arm 401 opens, smoothly releasing the composite material storage box. The lifting platform is then lowered to the ground for repeated transport.

[0032] It is also considered that the composite material needs to be poured into the extruder. When the device reaches the designated height, the first hydraulic rod 302 is pushed outward, and the rotating seat 301 rotates at a certain angle, so that the material can be poured out of the storage container, which greatly saves manpower. When the material is spilled due to road bumps during the transfer process, the metal mesh cover 101 on the side of the support plays a role in preventing splashing and ensuring that the operator will not be injured by the material. The support arms 503 symmetrically installed on the side of the support 1 can effectively ensure the stability of the device when the clamped material is too high.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A composite material production transfer device for wires and cables, characterized in that, It includes a support (1), a lifting mechanism (2), a rotating mechanism (3), a clamping mechanism (4), a walking mechanism (5), and a warning mechanism (6); the lower end of the support (1) is provided with a lifting mechanism (2) for driving vertical lifting; the end of the lifting mechanism (2) is provided with a rotating mechanism (3) for horizontal rotation of the clamping mechanism (4), the rotating mechanism (3) is provided with a clamping mechanism (4) for adjusting the clamping of composite materials of different sizes, the lower end of the support (1) is provided with a walking mechanism (5) for moving and turning the device, and the top of the support (1) is provided with a warning mechanism (6) for generating audible and visual warning signals.

2. The composite material production transfer device for wires and cables according to claim 1, characterized in that, A metal mesh cover (101) is fixedly installed on the side of the bracket (1). Two sets of columns (102) are symmetrically arranged inside the bracket (1). A threaded rod (103) is embedded through the middle of the column (102). A base plate (104) is provided at the bottom of the bracket (1). A handle (105) is fixedly connected to the side of the bracket (1). An anti-slip sleeve (106) is fitted on the handle (105).

3. The composite material production transfer device for wires and cables according to claim 2, characterized in that, The lifting mechanism (2) includes a servo motor (201), the output shaft of the servo motor (201) is coaxially rigidly connected to a worm gear (205), the bottom end of the lead screw (103) is fixedly connected to a meshing worm wheel and a worm gear (205), the servo motor (201) drives the lead screw (103) to drive the worm wheel (206) and the worm gear (205) to be connected in transmission, the middle part of the lifting platform (202) is fixedly provided with a nut (203) corresponding to the lead screw (103), the top edge of the lifting platform (202) is provided with a sliding hole (204) corresponding to the column (102), the lifting platform (202) is connected in transmission with the lead screw (103) through the nut (203) and the sliding hole (204), and a rotating shaft (207) is horizontally provided at the center of the side end of the lifting platform (202).

4. The composite material production transfer device for wires and cables according to claim 1, characterized in that, The rotating mechanism (3) includes a rotating seat (301) and a first hydraulic rod (302). The first hydraulic rod (302) is hinged between the side end of the lifting platform (202) and the top edge of the rotating seat (301). A rotating hole (303) corresponding to the rotating shaft (207) is opened in the middle of the rotating seat (301). The rotating seat (301) is rotatably connected to the lifting platform (202) through the rotating shaft (207).

5. The composite material production transfer device for wires and cables according to claim 4, characterized in that, The clamping mechanism (4) includes two symmetrically arranged clamping arms (401) and a support platform (402). The ends of the clamping arms (401) are hinged to the support platform (402), and the ends of the support platform (402) are hinged to the ends of the rotating seat (301). A second hydraulic rod (403) is passed through the center of the support platform (402). The two ends of the second hydraulic rod (403) are hinged to the ends of the rotating seat (301) and the clamping arms (401) respectively. A clamping piece (404) is fixedly connected to the top of the clamping arm (401).

6. The composite material production transfer device for wires and cables according to claim 1, characterized in that, The walking mechanism (5) includes a directional wheel (501), a universal wheel (502) and a support arm (503). The lower end of the bracket (1) is fixedly connected to two sets of symmetrically distributed support arms (503). The end of the support arm (503) is provided with a directional hole (504). The directional wheel (501) is installed in the directional hole (504). The universal wheel (502) is symmetrically fixedly installed on the side of the base plate (104).

7. The composite material production transfer device for wires and cables according to claim 1, characterized in that, The warning mechanism (6) includes a warning light (601) and a buzzer (602); two sets of warning lights (601) are symmetrically arranged on the upper end of the bracket (1), and a buzzer (602) is arranged next to the warning light (601). The buzzer (602) is electrically connected to the warning light (601).

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