Multi-station quenching tool for shaft parts

Abstract

The utility model relates to the technical field of induction quenching workpieces, in particular to a multi-station quenching tool for shaft parts. A partition plate is arranged in the shell, a multi-station rotary table mechanism is arranged above the partition plate, a quenching load driving mechanism is arranged on one side of the multi-station rotary table mechanism, a baffle is arranged on the outer side of the quenching load driving mechanism and connected to the shell through a fixing piece, and a vacancy detection device is arranged on the other side of the multi-station rotary table mechanism. A plurality of workpiece seats are arranged on the turntable along the circumference, the supporting column is arranged on the spacing plate, the supporting column is provided with a guide rail, the connecting block is hollow and sleeves the guide rail, a sliding block is arranged on the inner side of the connecting block, a quenching sensor is arranged on the outer side of the connecting block, and the vacancy detection sensor and the quenching sensor are correspondingly positioned right above the workpiece seats. Compared with the prior art, through the multi-station design, the quenching period is shortened, the production efficiency is improved, parts are uniformly heated, the consistency of quenching quality is ensured, and the labor intensity and the cost are reduced through automatic operation.

Description

Technical Field

[0001] This utility model relates to the field of induction hardening workpiece technology, specifically a multi-station hardening fixture for shaft parts. Background Technology

[0002] Heat treatment is a crucial part of machining, and quenching is one method of heat treatment. Quenching fixtures typically only allow for single-workpiece quenching, resulting in low efficiency and failing to meet the demands of large-scale production. Furthermore, traditional quenching machine tools often employ manual loading and unloading, which is time-consuming, labor-intensive, and prone to safety hazards. This method cannot guarantee workpiece stability and quenching quality, easily leading to problems such as uneven quenching and insufficient hardness. Utility Model Content

[0003] To address the problems mentioned in the background art, this utility model provides a multi-station quenching fixture for shaft parts, including a housing. A partition plate is provided inside the housing, and a multi-station turntable mechanism is located above the partition plate. A quenching load driving mechanism is located on one side of the multi-station turntable mechanism, and a baffle is located on the outer side of the quenching load driving mechanism. The baffle is connected to the housing by a fixing member. A gap detection device is located on the other side of the multi-station turntable mechanism. The multi-station turntable mechanism includes a turntable, a transmission gear, a motor, movable wheels, a fixed frame, rollers, and a workpiece seat. A motor is mounted on one side of the housing via a support frame. The output shaft of the motor is fitted with a transmission gear, which meshes with a gear on the outer side of the turntable. A circular guide rail is provided on the lower surface of the turntable, and a fixed frame is located at the lower end of the turntable. The turntable is equipped with several rollers that cooperate with circular guide rails. Several workpiece seats are arranged along the circumference of the turntable. The quenching load driving mechanism includes a support column, guide rails, connecting blocks, sliders, a drive motor, and a quenching sensor. The support column is set on a spacer plate and has guide rails. The connecting block is hollow and fitted onto the guide rails. A slider is located inside the connecting block, and the outer contour of the slider corresponds to the inner contour of the guide rail. A quenching sensor is located outside the connecting block, and a motor is located on one side of the connecting block. The gap detection device includes a support frame, a telescopic rod, and a gap detection sensor. The support frame is set on the spacer plate, and the other end of the support frame is connected to the telescopic rod. The other end of the telescopic rod has a gap detection sensor. The gap detection sensor and the quenching sensor are located directly above the workpiece seats.

[0004] The front of the housing is provided with a sliding window.

[0005] The top of the housing is provided with a vent.

[0006] The turntable is divided into two equal parts, and workpiece seats are symmetrically arranged on each part.

[0007] The spacer plate is provided with water passage holes evenly distributed on it.

[0008] The lower end of the partition plate is equipped with a water tank, and a water outlet is provided on one side of the water tank.

[0009] Compared with the prior art, this utility model shortens the quenching cycle and improves production efficiency through multi-station design, heats parts evenly, ensures the consistency of quenching quality, and reduces labor intensity and cost through automated operation. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the baffle structure;

[0012] Figure 3 This is a schematic diagram of a multi-station rotary table mechanism.

[0013] Figure 4 This is a schematic diagram of the quenching load drive mechanism.

[0014] See Figure 1 1. Shell, 2. Spare plate, 3. Multi-station turntable mechanism, 4. Quenching load drive mechanism, 5. Vacancy detection device, 6. Baffle, 7. Fixing component, 8. Support frame, 9. Telescopic rod, 10. Vacancy detection sensor, 11. Sliding window, 12. Ventilation opening, 13. Water tank, 14. Water outlet, 15. Turntable, 16. Transmission gear, 17. Motor, 18. Movable wheel, 19. Fixed frame, 20. Roller, 21. Workpiece seat, 22. Support column, 23. Guide rail, 24. Connecting block, 25. Slider, 26. Quenching sensor. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] like Figure 1A multi-station quenching fixture for shaft parts includes a housing 1, a partition plate 2 inside the housing 1, a multi-station turntable mechanism 3 above the partition plate 2, a quenching load drive mechanism 4 on one side of the multi-station turntable mechanism 3, a baffle 6 on the outside of the quenching load drive mechanism 4, the baffle 6 being connected to the housing 1 by a fixing member 7, and a gap detection device 5 on the other side of the multi-station turntable mechanism 3. The multi-station turntable mechanism 3 includes a turntable 15, a transmission gear 16, a motor 17, movable wheels 18, a fixed frame 19, rollers 20, and a workpiece seat 21. The motor 17 is mounted on one side of the housing 1 via a support frame, and the output shaft of the motor 17 is fitted with a transmission gear 16, which meshes with a gear on the outside of the turntable 15. A circular guide rail is provided on the lower surface of the turntable 15, and a fixed frame 19 is provided at the lower end of the turntable 15. The fixed frame 19 is provided with several rollers 20, and the rollers 20 and the circular guide rail are connected to the workpiece seat 21. The turntable 15 is equipped with a series of workpiece seats 21 along its circumference. The quenching load drive mechanism 4 includes a support column 22, a guide rail 23, a connecting block 24, a slider 25, a drive motor, and a quenching sensor 26. The support column 22 is set on the spacer plate, and the guide rail 23 is provided on the support column 22. The connecting block 24 is hollow and fitted on the guide rail 23. The slider 25 is provided on the inner side of the connecting block 24. The outer contour of the slider 25 corresponds to the inner contour of the guide rail 23. The quenching sensor 26 is provided on the outer side of the connecting block 24. A motor is provided on one side of the connecting block 24. The empty space detection device 5 includes a support frame 8, a telescopic rod 9, and an empty space detection sensor 10. The support frame 8 is set on the spacer plate 2. The other end of the support frame 8 is connected to the telescopic rod 9. The other end of the telescopic rod 9 is provided with the empty space detection sensor 10. The empty space detection sensor 10 and the quenching sensor 26 are located directly above the workpiece seat 21.

[0017] The front of the housing 1 has a sliding window 11. A gripping robot arm is installed on the outside of the window. When the equipment is not in use, the window is closed by sliding.

[0018] The top of the housing 1 is provided with a vent 12, and the generated hot air is discharged through the vent 12 in conjunction with the fan.

[0019] The turntable 15 is divided into two equal parts, and each part is symmetrically provided with a workpiece seat 21.

[0020] The spacer plate 2 is evenly provided with water passage holes to facilitate the drainage of cooling water.

[0021] The lower end of the partition plate 2 is provided with a water tank 13, and a water outlet 14 is provided on one side of the water tank 13. The water tank 13 collects cooling water, which is then discharged into the filter discharge device through the water outlet 14.

[0022] In use, the loading and unloading robot loads the workpiece, grabs it, and places it on the workpiece seat 21. The motor 17 drives the turntable 15 to rotate 180°, and the workpiece rotates to a position below the quenching inductor. Then, the quenching load drive mechanism 4 drives the connecting block 24 to move up and down, causing the quenching inductor 26 to quench. The quenching inductor 26 generates an induced current on the workpiece surface, causing the workpiece surface to quickly reach the quenching temperature. Then, the workpiece is sprayed with water. Afterward, the turntable rotates 180° to reset. When the empty space detection device 5 detects that there is a workpiece on the workpiece seat 21, the loading and unloading robot performs the unloading operation. Then, when the empty space detection device 5 detects that there is no workpiece on the workpiece seat 21, the loading and unloading robot performs the loading operation. The loading and unloading operation of the loading and unloading robot is set to an interval of 2 minutes, and this cycle continues.

Claims

1. A multi-station quenching fixture for shaft-type parts, comprising a housing (1), characterized in that: The housing (1) is provided with a partition plate (2), and a multi-station turntable mechanism (3) is provided above the partition plate (2). A quenching load driving mechanism (4) is provided on one side of the multi-station turntable mechanism (3), and a baffle (6) is provided on the outside of the quenching load driving mechanism (4). The baffle (6) is connected to the housing (1) by a fixing member (7). A space detection device (5) is provided on the other side of the multi-station turntable mechanism (3). The multi-station turntable mechanism (3) includes a turntable (15), a transmission gear (16), and a motor (17). The housing (1) includes a movable wheel (18), a fixed frame (19), rollers (20), and a workpiece seat (21). A motor (17) is mounted on one side of the housing (1) via a support frame. A transmission gear (16) is mounted on the output shaft of the motor (17). The transmission gear (16) meshes with a gear on the outer side of the turntable (15). A circular guide rail is provided on the lower surface of the turntable (15). A fixed frame (19) is provided at the lower end of the turntable (15). The fixed frame (19) is equipped with several rollers (20). The rollers (20) cooperate with the circular guide rail. The turntable (15)... Several workpiece seats (21) are provided along the circumference. The quenching load driving mechanism (4) includes a support column (22), a guide rail (23), a connecting block (24), a slider (25), a drive motor, and a quenching sensor (26). The support column (22) is set on the spacer plate. The support column (22) is provided with a guide rail (23). The connecting block (24) is hollow inside and fitted on the guide rail (23). The slider (25) is provided on the inner side of the connecting block (24). The outer contour of the slider (25) corresponds to the inner contour of the guide rail (23). A quenching sensor (26) is provided on the outside of the connecting block (24), and a motor is provided on one side of the connecting block (24). The empty space detection device (5) includes a support frame (8), a telescopic rod (9) and an empty space detection sensor (10). The support frame (8) is set on the partition plate (2), and the other end of the support frame (8) is connected to the telescopic rod (9). The other end of the telescopic rod (9) is provided with an empty space detection sensor (10). The empty space detection sensor (10) and the quenching sensor (26) are located directly above the workpiece seat (21).

2. The multi-station quenching fixture for shaft-type parts according to claim 1, characterized in that: The housing (1) has a sliding window (11) on the front.

3. The multi-station quenching fixture for shaft-type parts according to claim 1, characterized in that: The top of the housing (1) is provided with a vent (12).

4. The multi-station quenching fixture for shaft-type parts according to claim 1, characterized in that: The turntable (15) is divided into two equal parts, and each part is symmetrically provided with a workpiece seat (21).

5. The multi-station quenching fixture for shaft-type parts according to claim 1, characterized in that: The spacer plate (2) is provided with water passage holes evenly distributed on it.

6. The multi-station quenching fixture for shaft-type parts according to claim 1, characterized in that: The partition plate (2) is provided with a water tank (13) at the lower end, and a water outlet (14) is provided on one side of the water tank (13).

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