Silane vitrification treatment device for carbon steel pipeline

Abstract

The utility model provides a silane vitrification treatment device for a carbon steel pipeline, and belongs to the technical field of silane processing of the carbon steel pipeline. Comprising a fixing assembly, the fixing assembly is arranged in a constant-temperature treatment tank, the fixing assembly comprises a fixing plate fixed to the top of the constant-temperature treatment tank, a containing groove is formed in the fixing plate, a fixing ring is fixed in the containing groove, supporting rings are fixed to the top of the fixing ring, and fixing blocks are arranged on the supporting rings; sliding wheels are arranged on the fixing blocks, and a fixing assembly is arranged in the constant-temperature treatment tank. The fixing plate is fixed to the top of the groove, the fixing ring and the supporting ring in the containing groove on the fixing plate provide a stable foundation for the structure, the sliding wheels are installed on the fixing blocks on the supporting ring, during use, the carbon steel pipe is placed on the supporting ring, the sliding wheels can enable the steel pipe to rotate conveniently in the treatment process, it is guaranteed that silane vitrification treatment is more uniform and comprehensive, and the service life of the carbon steel pipe is prolonged. The treatment effect and quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of carbon steel pipeline silane processing technology, and in particular to a carbon steel pipeline silane ceramic treatment device. Background Technology

[0002] Carbon steel pipes require surface treatment before spraying to enhance coating adhesion. Existing processes typically employ pickling and phosphating, which require chemical agents such as nitric acid, hydrochloric acid, and phosphoric acid. This process is costly, dangerous, and generates a large amount of wastewater. Silane ceramic treatment is a nanomaterial surface treatment process with a treatment solution pH between 7 and 8. It is safe, environmentally friendly, and has superior performance. However, its high material cost and complex process characteristics greatly limit its mass production.

[0003] However, existing carbon steel pipeline silane chemiluminescence treatment equipment consumes a large amount of silane treatment liquid during use. This not only greatly increases production costs, but also requires the addition of new treatment liquid for each treatment because it cannot be reused, resulting in serious waste of resources. At the same time, it also generates a large amount of waste liquid that needs to be treated later, which puts considerable pressure on the environment and is not conducive to sustainable development.

[0004] Therefore, this application provides a carbon steel pipeline silane ceramic treatment device to meet the requirements. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and to propose a carbon steel pipeline silane ceramic treatment device.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a carbon steel pipeline silane ceramic treatment device, comprising:

[0007] Thermostatic treatment bath;

[0008] A fixing assembly is placed inside a constant temperature treatment tank. The fixing assembly includes a fixing plate fixed to the top of the constant temperature treatment tank. A placement groove is provided on the fixing plate. A fixing ring is fixed in the placement groove. A support ring is fixed to the top of the fixing ring. A fixing block is provided on each support ring. A sliding wheel is provided on each fixing block.

[0009] A lifting assembly is placed inside a constant temperature treatment tank. The lifting assembly includes a guide rod fixed to the top of the constant temperature treatment tank, a support plate fixed to the top of the guide rod, a lifting cylinder on the side of the support plate away from the guide rod, and a bottom placement plate fixedly connected to the bottom of the lifting cylinder. The bottom placement plate is provided with bottom fixing grooves.

[0010] Furthermore, a filter assembly is provided on one side of the constant temperature treatment tank. The filter assembly includes a positioning frame fixed to the outside of the constant temperature treatment tank, an expansion plate is provided on the top of the positioning frame, and a reverse osmosis filter is provided on the expansion plate.

[0011] The beneficial effects of adopting the above-mentioned further solution are as follows: the filter assembly on one side of the constant temperature treatment tank plays a key role, the positioning frame is fixed on the outside of the constant temperature treatment tank, providing stable support for the upper components, and its top expansion plate supports the reverse osmosis filter. During use, the liquid in the treatment tank flows into the reverse osmosis filter through the pipeline, which can effectively filter impurities, purify the treatment liquid, realize the recycling of the treatment liquid, reduce costs, and ensure the treatment effect.

[0012] Furthermore, a support frame is provided on the side of the constant temperature treatment tank away from the filter assembly, a cooling cylinder is snapped onto the support frame, a filter cylinder is snapped onto the side of the support frame away from the cooling cylinder, a control panel is fixed on the top of the constant temperature treatment tank, and a door panel is provided on the outer side of the constant temperature treatment tank.

[0013] The beneficial effects of adopting the above-mentioned further solution are as follows: the cooling cylinder is attached to it to cool the liquid drawn from the treatment tank and reduce the temperature for subsequent treatment; the filter cylinder further filters and purifies the liquid; the control panel is fixed on the top of the tank for easy operation of the treatment process parameters; the outer door can be opened and closed for easy equipment maintenance and placement and removal of pipes. Together, they ensure the efficient and stable operation of the carbon steel pipeline silane ceramic treatment, and improve the overall treatment effect and convenience.

[0014] Furthermore, a first connecting pipe is fixed to the top of the reverse osmosis filter, the other end of the first connecting pipe is connected to the filter cylinder, a solenoid valve is provided on the side of the first connecting pipe near the reverse osmosis filter, a water inlet pipe is provided on the side of the first connecting pipe near the filter cylinder, and the middle section of the first connecting pipe is connected to the constant temperature treatment tank.

[0015] The beneficial effects of adopting the above-mentioned further solution are as follows: The first connecting pipe at the top of the reverse osmosis filter is a key component. One end of it is connected to the filter, and the solenoid valve near it controls the liquid flow. The other end is connected to the filter cartridge, and the middle is connected to the constant temperature treatment tank. The inlet pipe can introduce new liquid. When in use, the solenoid valve is opened, and the treatment liquid flows between the components. After reverse osmosis filtration and mixing with the new liquid, it enters the filter cartridge, realizing the circulation, purification and replenishment of the treatment liquid, and ensuring stable and efficient treatment quality.

[0016] Furthermore, a third connecting pipe is provided at the bottom of the reverse osmosis filter, and the other end of the third connecting pipe is fixedly connected to the cooling cylinder.

[0017] The beneficial effects of adopting the above-mentioned further solution are: the reverse osmosis filter is connected to the cooling cylinder through the third connecting pipe at the bottom. When in use, the filtered liquid flows into the cooling cylinder through the pipe to cool, preparing for the subsequent treatment process and ensuring the continuity and stability of the recycling of the treated liquid.

[0018] Furthermore, one side of the first connecting pipe is fixedly connected to the booster water pump, and the other side of the booster water pump is provided with a second connecting pipe, and the other side of the second connecting pipe is provided with a water outlet pipe.

[0019] The beneficial effects of adopting the above-mentioned further solution are: the pressure of the first connecting pipe is increased by the booster pump, so that the liquid flows out from the outlet pipe through the second connecting pipe, realizing efficient liquid transportation, meeting the requirements of the processing process, and ensuring the stable operation of the system.

[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0021] 1. The constant temperature treatment tank is equipped with a fixing component. The fixing plate is fixed to the top of the tank, and the fixing ring and support ring placed on it provide a stable foundation for the structure. The fixing block on the support ring is equipped with sliding wheels. During use, the carbon steel pipe is placed on the support ring, and the sliding wheels allow the steel pipe to rotate easily during the treatment process, ensuring that the silane ceramic treatment is more uniform and comprehensive, and improving the treatment effect and quality.

[0022] 2. The lifting assembly is located inside the constant temperature treatment tank. The guide rod is fixed to the top of the tank, providing vertical guidance for the entire assembly and ensuring stable lifting. The support plate is used to fix the lifting cylinder, which serves as the power source to drive the bottom placement plate to move up and down. The bottom fixing slot on the bottom placement plate is used to place the carbon steel pipe to be treated. In use, the carbon steel pipe is placed in the fixing slot, and the lifting cylinder drives it to rise and fall, facilitating the entry and exit of the carbon steel pipe in the treatment tank and improving processing efficiency and ease of operation. Attached Figure Description

[0023] Figure 1 This is a front view of a carbon steel pipeline silane ceramic treatment device according to the present invention;

[0024] Figure 2 This is a back structure diagram of a carbon steel pipeline silane ceramic treatment device according to the present invention;

[0025] Figure 3 This is a structural diagram of the lifting component in a carbon steel pipeline silane ceramic treatment device according to this utility model;

[0026] Figure 4 This is a structural diagram of the fixing component in a carbon steel pipeline silane ceramic treatment device according to this utility model.

[0027] Attached Figure

[0028] 1. Cooling cylinder; 2. Filter cylinder;

[0029] 3. Fixing component; 31. Fixing plate; 32. Placement slot; 33. Fixing ring; 34. Supporting ring; 35. Fixing block; 36. Pulley;

[0030] 4. Control Panel;

[0031] 5. Lifting assembly; 51. Support plate; 52. Guide rod; 53. Lifting cylinder; 54. Bottom placement plate; 55. Bottom fixing groove;

[0032] 6. Filter assembly; 61. Positioning frame; 62. Outer expansion plate; 63. Reverse osmosis filter;

[0033] 7. Constant temperature treatment tank; 8. Booster pump; 9. Solenoid valve; 10. Drain valve; 11. Inlet pipe; 12. Outlet pipe; 13. First connecting pipe; 14. Second connecting pipe; 15. Third connecting pipe; 16. Door panel; 17. Support frame. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] like Figure 1 - Figure 4 As shown, this utility model provides a technical solution: a carbon steel pipeline silane ceramic treatment device, comprising: a constant temperature treatment tank 7;

[0036] A fixing component 3 is placed inside a constant temperature treatment tank 7. The fixing component 3 includes a fixing plate 31 fixed to the top of the constant temperature treatment tank 7. A placement groove 32 is provided on the fixing plate 31. A fixing ring 33 is fixed in the placement groove 32. A support ring 34 is fixed to the top of the fixing ring 33. Each support ring 34 is provided with a fixing block 35. A sliding wheel 36 is provided on the fixing block 35. The fixing component 3 is located inside the constant temperature treatment tank 7. The fixing plate 31 is fixed to the top of the tank. The fixing ring 33 and support ring 34 in the placement groove 32 provide a stable foundation for the structure. The fixing blocks 35 on the support ring 34 are equipped with sliding wheels 36. In use, the carbon steel pipe is placed on the support ring 34. The sliding wheel 36 allows the steel pipe to rotate easily during the treatment process, ensuring that the silane ceramic treatment is more uniform and comprehensive, and improving the treatment effect and quality.

[0037] The lifting assembly 5 is placed inside the constant temperature treatment tank 7. The lifting assembly 5 includes a guide rod 52 fixed to the top of the constant temperature treatment tank 7, a support plate 51 fixed to the top of the guide rod 52, and a lifting cylinder 53 set on the side of the support plate 51 away from the guide rod 52. A bottom placement plate 54 is fixedly connected to the bottom of the lifting cylinder 53. The bottom placement plate 54 is provided with bottom fixing grooves 55. The lifting assembly 5 is located inside the constant temperature treatment tank 7. The guide rod 52 is fixed to the top of the tank, providing vertical guidance for the entire assembly and ensuring stable lifting. The support plate 51 is used to fix the lifting cylinder 53. The lifting cylinder 53 acts as a power source to drive the bottom placement plate 54 to move up and down. The bottom fixing grooves 55 on the bottom placement plate 54 are used to place the carbon steel pipe to be processed. In use, the carbon steel pipe is placed in the fixing groove, and the lifting cylinder 53 drives it to move up and down, which facilitates the entry and exit of the carbon steel pipe in the treatment tank, improves processing efficiency and operation convenience.

[0038] Furthermore, such as Figure 1 - Figure 3 As shown: A filter assembly 6 is provided on one side of the constant temperature treatment tank 7. The filter assembly 6 includes a positioning frame 61 fixed to the outside of the constant temperature treatment tank 7. An expansion plate 62 is provided on the top of the positioning frame 61. A reverse osmosis filter 63 is provided on the expansion plate 62. The filter assembly 6 on one side of the constant temperature treatment tank 7 plays a key role. The positioning frame 61 is fixed to the outside of the constant temperature treatment tank 7 to provide stable support for the components above. The expansion plate 62 on its top supports the reverse osmosis filter 63. In use, the liquid in the treatment tank flows into the reverse osmosis filter 63 through the pipe, which can effectively filter impurities, purify the treatment liquid, realize the recycling of the treatment liquid, reduce costs, and ensure the treatment effect.

[0039] The above solutions also have the problem of cooling the liquid after heating, such as... Figure 1 - Figure 4 As shown: In this scheme, a support frame 17 is provided on the side of the constant temperature treatment tank 7 away from the filter assembly 6. A cooling cylinder 1 is snapped onto the support frame 17, and a filter cylinder 2 is snapped onto the side of the support frame 17 away from the cooling cylinder 1. A control panel 4 is fixed on the top of the constant temperature treatment tank 7. A door panel 16 is provided on the outside of the constant temperature treatment tank 7, and the cooling cylinder 1 is snapped onto it to cool the liquid drawn from the treatment tank and reduce the temperature for subsequent processing. The filter cylinder 2 further filters and purifies the liquid. The control panel 4 is fixed on the top of the tank for easy control of the processing parameters. The outer door panel 16 can be opened and closed for easy equipment maintenance and placement and removal of pipes. Together, they ensure the efficient and stable operation of the carbon steel pipeline silane ceramic treatment, and improve the overall treatment effect and convenience.

[0040] Working principle: such as Figure 1 - Figure 4As shown, the constant temperature treatment tank 7 has a fixing component 3 and a lifting component 5 inside. The fixing plate 31 is fixed to the top of the tank. The fixing ring 33 and the support ring 34 in the placement tank 32 form the basic structure. The sliding wheel 36 of the fixing block 35 on the support ring 34 can make the placed carbon steel pipe rotate during the treatment, so that the silane ceramic treatment is more uniform and the effect and quality are improved. The guide rod 52 is fixed to the top of the tank to guide the lifting component 5. The support plate 51 fixes the lifting cylinder 53. The cylinder drives the bottom placement plate 54. The bottom fixing slot 55 is used to place the carbon steel pipe. The lifting facilitates the entry and exit of the steel pipe in the treatment tank and improves efficiency.

[0041] The positioning frame 61 in the filter assembly 6 is fixed to the outside of the tank, and the outer expansion plate 62 carries the reverse osmosis filter 63. During operation, the liquid in the tank flows into the filter, and after filtering impurities, it is recycled to reduce costs and ensure effectiveness. The cooling cylinder 1 is snapped onto the support frame 17 to cool the liquid drawn from the treatment tank, which is convenient for subsequent processing. The filter cylinder 2 further purifies the liquid.

[0042] The control panel 4 is fixed to the top of the slot for easy operation and parameter processing. The door panel 16 can be opened and closed for easy equipment maintenance and pipe operation.

[0043] The first connecting pipe 13 at the top of the reverse osmosis filter 63 connects the filter, the filter cartridge 2 and the constant temperature treatment tank 7. The solenoid valve 9 controls the liquid flow. The inlet pipe 11 can introduce new liquid. After the solenoid valve 9 is opened, the treatment liquid flows between the components. After being filtered by reverse osmosis and mixed with the new liquid, it enters the filter cartridge 2 to achieve circulation purification and replenishment, ensuring treatment quality. The dirt can be discharged through the drain valve 10.

[0044] The third connecting pipe 15 at the bottom of the filter is connected to the cooling cylinder 1. The filtered liquid flows into the cooling cylinder 1 for cooling, ensuring the continuity of the recycling of the treated liquid. The first connecting pipe 13 uses the booster water pump 8 to make the liquid flow out from the outlet pipe 12 through the second connecting pipe 14, achieving efficient transportation, meeting the requirements of the treatment process, and ensuring the stable operation of the system.

[0045] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A carbon steel pipeline silane ceramic treatment device, characterized in that, include: Thermostatic treatment bath (7); A fixing component (3) is placed inside a constant temperature treatment tank (7). The fixing component (3) includes a fixing plate (31) fixed to the top of the constant temperature treatment tank (7). A placement groove (32) is provided on the fixing plate (31). A fixing ring (33) is fixed in the placement groove (32). A support ring (34) is fixed to the top of the fixing ring (33). A fixing block (35) is provided on each of the support rings (34). A sliding wheel (36) is provided on each fixing block (35). The lifting assembly (5) is placed inside the constant temperature treatment tank (7). The lifting assembly (5) includes a guide rod (52) fixed to the top of the constant temperature treatment tank (7). A support plate (51) is fixed to the top of the guide rod (52). A lifting cylinder (53) is provided on the side of the support plate (51) away from the guide rod (52). A bottom placement plate (54) is fixedly connected to the bottom of the lifting cylinder (53). Bottom fixing grooves (55) are provided on the bottom placement plate (54).

2. The carbon steel pipeline silane ceramic treatment device according to claim 1, characterized in that, A filter assembly (6) is provided on one side of the constant temperature treatment tank (7). The filter assembly (6) includes a positioning frame (61) fixed on the outside of the constant temperature treatment tank (7). An expansion plate (62) is provided on the top of the positioning frame (61), and a reverse osmosis filter (63) is provided on the expansion plate (62).

3. The carbon steel pipeline silane ceramic treatment device according to claim 1, characterized in that, A support frame (17) is provided on the side of the constant temperature treatment tank (7) away from the filter assembly (6). A cooling cylinder (1) is snapped onto the support frame (17). A filter cylinder (2) is snapped onto the side of the support frame (17) away from the cooling cylinder (1). A control panel (4) is fixed on the top of the constant temperature treatment tank (7). A door panel (16) is provided on the outside of the constant temperature treatment tank (7).

4. The carbon steel pipeline silane ceramic treatment device according to claim 2, characterized in that, The top of the reverse osmosis filter (63) is fixed with a first connecting pipe (13), the other end of the first connecting pipe (13) is connected to the filter cylinder (2), a solenoid valve (9) is provided on the side of the first connecting pipe (13) near the reverse osmosis filter (63), a water inlet pipe (11) is provided on the side of the first connecting pipe (13) near the filter cylinder (2), and the middle section of the first connecting pipe (13) is connected to the constant temperature treatment tank (7).

5. The carbon steel pipeline silane ceramic treatment device according to claim 2, characterized in that, The bottom of the reverse osmosis filter (63) is provided with a third connecting pipe (15), and the other end of the third connecting pipe (15) is fixedly connected to the cooling cylinder (1).

6. The carbon steel pipeline silane ceramic treatment device according to claim 4, characterized in that, The first connecting pipe (13) is fixedly connected to the booster water pump (8) on one side, and a second connecting pipe (14) is provided on the other side of the booster water pump (8), and a water outlet pipe (12) is provided on the other side of the second connecting pipe (14).

7. The carbon steel pipeline silane ceramic treatment device according to claim 6, characterized in that, A drain valve (10) is provided on the side of the second connecting pipe (14) away from the outlet pipe (12).

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