Anti-static device of warping machine
By using a tension mechanism consisting of a conductive rubber sleeve and a tension roller, combined with a servo motor and an electric push rod to adjust the angle and depth of the electrostatic brush, the problem of static electricity accumulation in warping machine yarns is solved, achieving flexible static electricity elimination and yarn protection.
Patent Information
- Application Number
- CN202520526401.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-25
AI Technical Summary
When warping machines are in use, yarns are prone to problems such as mutual attraction, tangling, and dust attraction due to the accumulation of static electricity. Existing electrostatic brushes cannot adjust the contact angle and contact depth.
A tension mechanism consisting of a conductive rubber sleeve and a tension roller provides tension and conducts electricity. Combined with a servo motor and an electric push rod, the angle and contact depth of the electrostatic brush are adjusted, and static electricity is eliminated using carbon fiber bristles.
It enables flexible adjustment of the contact angle and depth of the electrostatic brush during the warping process, improving the static elimination effect and avoiding yarn damage.
Smart Images

Figure CN223936700U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, and in particular to an anti-static device for warping machines. Background Technology
[0002] A warping machine is a machine used in the textile industry to wind a certain number of yarn bobbins in parallel onto a warp beam or weaving beam according to a specified length, width, and arrangement order. It is a key piece of equipment in the weaving preparation process. Its main function is to gather and arrange numerous yarns into a warp sheet to provide warp yarn for the subsequent weaving process.
[0003] In related technologies, when warping machines are in use, yarns are prone to problems such as mutual attraction, tangling, and dust attraction due to the accumulation of static electricity. At this time, it is often necessary to set up anti-static devices to reduce or eliminate static electricity in the yarns during the warping process. Existing equipment mostly uses static brushes to eliminate static electricity. However, existing static brushes cannot adjust the contact angle and contact depth during use.
[0004] Therefore, we propose an anti-static device for warping machines to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide an anti-static device for warping machines, which reduces static electricity and facilitates adjustment.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an anti-static device for a warping machine, comprising a conductive base, a warping roller rotatably mounted on the inner side of the conductive base, a guide roller fixedly mounted on the inner side of the conductive base; a tension mechanism provided on the inner side of the conductive base; an adjusting base fixedly mounted on the inner side of the conductive base, a telescopic hole provided on one side of the adjusting base, a telescopic column slidably mounted on the inner side of the telescopic hole, a telescopic base fixedly sleeved on the outer side of the telescopic column, and an adjusting mechanism provided on one side of the telescopic base.
[0007] A further feature of this invention is that a motor slot is provided on the inner side of the adjusting base, and an electric push rod is fixedly installed on one inner wall of the motor slot. The output end of the electric push rod is connected to the telescopic column.
[0008] By adopting the above technical solution, it is easy for the electric push rod to drive the telescopic column to move.
[0009] A further feature of this invention is that the tension mechanism includes a tension roller and a conductive rubber sleeve. The tension roller is rotatably mounted on the inner wall of one side of the conductive base, and the conductive rubber sleeve is fixedly sleeved on the outer side of the tension roller.
[0010] By adopting the above technical solution, the conductive rubber sleeve can effectively conduct the static electricity generated by the yarn to the tension roller of the inner layer while providing appropriate tension, and then conduct the static electricity to the ground through the conductive base.
[0011] The present invention is further configured such that: the adjustment mechanism includes an L-shaped outer shell, a Y-shaped bracket, two connecting columns and an outer groove ring. The L-shaped outer shell is fixedly installed on one side of the telescopic base. The Y-shaped bracket is rotatably installed on the outer side of the L-shaped outer shell. Connecting columns are fixedly inserted through both sides of the Y-shaped bracket. An outer groove ring is slidably installed on the outer side of the telescopic base. An outer groove is formed on the outer side of the outer groove ring. The two connecting columns are slidably installed in the same outer groove.
[0012] By adopting the above technical solution, it is easy to move the outer grooved ring by flipping the Y-shaped bracket.
[0013] A further feature of this invention is that a servo motor is fixedly installed on the inner side of the L-shaped housing, and the output shaft of the servo motor is fixedly connected to the Y-shaped bracket.
[0014] By adopting the above technical solution, the Y-shaped bracket is rotated by a servo motor.
[0015] A further feature of this invention is that an inner groove ring is fixedly installed on one side of the outer groove ring, and an inner groove is formed on the inner side of the inner groove ring.
[0016] By adopting the above technical solution, the movement of the outer grooved ring drives the movement of the inner grooved ring.
[0017] A further feature of this invention is that an angle base is fixedly installed on one side of the telescopic base, an angle hole is provided on one side of the angle base, and an angle column is rotatably installed on the inner side of the angle hole.
[0018] By adopting the above technical solution, it is easy to drive the ball joint and the support to rotate through the rotation of the angle column.
[0019] A further feature of this invention is that a ball joint is fixedly installed at one end of the angle post, and the ball end of the ball joint is slidably installed in the inner groove.
[0020] By adopting the above technical solution, it is easy to rotate the ball head rod by driving the inner grooved ring.
[0021] A further feature of this invention is that a support is fixedly installed at the other end of the angle column, a card holder is fixedly installed on one side of the support, and an electrostatic brush is fixedly installed on the inner side of the card holder.
[0022] By adopting the above technical solution, it is convenient to adjust the angle of the card holder and the electrostatic brush by adjusting the angle of the support.
[0023] A further feature of this invention is that the inner side of the electrostatic brush is provided with carbon fiber bristles.
[0024] By adopting the above technical solution, carbon fiber bristles have good conductivity, which can quickly conduct away static electricity on the yarn surface. At the same time, their flexibility allows the bristles to make better contact with the yarn without damaging it.
[0025] This application includes at least one of the following beneficial technical effects:
[0026] 1. This application utilizes a tension mechanism consisting of a conductive rubber sleeve and a tension roller. When the yarn passes through the tension roller, the outer conductive rubber sleeve can effectively conduct the static electricity generated by the yarn to the inner tension roller while providing appropriate tension. The static electricity is then conducted to the ground through the conductive base. This not only ensures the tension adjustment function of the tension roller but also enhances its anti-static performance.
[0027] 2. This application utilizes an adjustment mechanism consisting of an electrostatic brush and an adjustment base. During the warping process, the angle of contact between the bristles of the electrostatic brush and the yarn can be adjusted according to the running state of the yarn and the static electricity generation. The contact depth between the bristles and the yarn can also be adjusted, thereby enabling the electrostatic brush to adapt more flexibly to different working environments and improve the static electricity elimination effect. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a three-dimensional structural diagram of an anti-static device for a warping machine proposed in this utility model;
[0030] Figure 2 This is a three-dimensional cross-sectional view of the anti-static device for a warping machine in the warping state, as proposed in this utility model.
[0031] Figure 3 This is a three-dimensional cross-sectional view of the tension mechanism of an anti-static device for a warping machine proposed in this utility model;
[0032] Figure 4 This is a three-dimensional cross-sectional view of the adjustment mechanism of the anti-static device for a warping machine proposed in this utility model;
[0033] Figure 5This is a three-dimensional structural disassembly diagram of the adjustment mechanism of the anti-static device for a warping machine proposed in this utility model.
[0034] In the diagram, 1. Conductive base; 2. Warping roller; 3. Guide roller; 4. Conductive rubber sleeve; 5. Tension roller; 6. Adjusting base; 7. Telescopic base; 8. Telescopic column; 9. Electric push rod; 10. L-shaped housing; 11. Servo motor; 12. Y-shaped bracket; 13. Connecting column; 14. Outer grooved ring; 15. Angle base; 16. Inner grooved ring; 17. Angle column; 18. Ball head rod; 19. Support; 20. Card holder; 21. Electrostatic brush. Detailed Implementation
[0035] Reference Figure 1-5 An antistatic device for a warping machine includes a conductive base 1, a warping roller 2 rotatably mounted on the inner side of the conductive base 1, a guide roller 3 fixedly mounted on the inner side of the conductive base 1, a tension mechanism provided on the inner side of the conductive base 1, an adjusting base 6 fixedly mounted on the inner side of the conductive base 1, a telescopic hole provided on one side of the adjusting base 6, a telescopic column 8 slidably mounted on the inner side of the telescopic hole, a telescopic base 7 fixedly sleeved on the outer side of the telescopic column 8, and an adjusting mechanism provided on one side of the telescopic base 7.
[0036] In this embodiment, a motor slot is provided on the inner side of the adjusting base 6, and an electric push rod 9 is fixedly installed on one inner wall of the motor slot. The output end of the electric push rod 9 is connected to the telescopic column 8.
[0037] In this embodiment, the tension mechanism includes a tension roller 5 and a conductive rubber sleeve 4. The tension roller 5 is rotatably mounted on the inner wall of one side of the conductive base 1, and the conductive rubber sleeve 4 is fixedly sleeved on the outer side of the tension roller 5.
[0038] In this embodiment, the adjustment mechanism includes an L-shaped outer shell 10, a Y-shaped bracket 12, two connecting columns 13, and an outer groove ring 14. The L-shaped outer shell 10 is fixedly installed on one side of the telescopic base 7. The Y-shaped bracket 12 is rotatably installed on the outer side of the L-shaped outer shell 10. The connecting columns 13 are fixedly inserted through both sides of the Y-shaped bracket 12. The outer groove ring 14 is slidably installed on the outer side of the telescopic base 7. The outer groove ring 14 has an outer groove on its outer side. The two connecting columns 13 are slidably installed in the same outer groove.
[0039] In this embodiment, a servo motor 11 is fixedly installed on the inner side of the L-shaped housing 10, and the output shaft of the servo motor 11 is fixedly connected to the Y-shaped bracket 12.
[0040] In this embodiment, an inner groove ring 16 is fixedly installed on one side of the outer groove ring 14, and an inner groove is formed on the inner side of the inner groove ring 16.
[0041] In this embodiment, an angle base 15 is fixedly installed on one side of the telescopic base 7, and an angle hole is opened on one side of the angle base 15. An angle column 17 is rotatably installed on the inner side of the angle hole.
[0042] In this embodiment, a ball joint rod 18 is fixedly installed at one end of the angle post 17, and the ball end of the ball joint rod 18 is slidably installed in the inner groove.
[0043] In this embodiment, a bracket 19 is fixedly installed at the other end of the angle column 17, a card holder 20 is fixedly installed on one side of the bracket 19, and an electrostatic brush 21 is fixedly installed on the inner side of the card holder 20.
[0044] In this embodiment, carbon fiber bristles are provided on the inner side of the electrostatic brush 21.
[0045] Working principle: When the warping machine is running, as the yarn passes through the tension roller 5, the outer conductive rubber sleeve 4 can effectively conduct the static electricity generated by the yarn to the inner tension roller 5 while providing appropriate tension. The static electricity is then conducted to the ground through the conductive base 1. This ensures both the tension adjustment function of the tension roller 5 and enhances its anti-static performance. After the yarn passes through the guide roller 3, the operator adjusts the static brush 21 according to the specific condition of the yarn. The operator activates the electric push rod 9 through the control panel. The electric push rod 9 moves the telescopic column 8, which in turn moves the telescopic base 7. The telescopic base 7 moves the clamp 20, which in turn moves the static brush 21 to contact and align with the yarn. The contact depth is adjusted, and then the staff starts the servo motor 11 through the control panel. The servo motor 11 drives the Y-shaped bracket 12 to rotate. The rotation of the Y-shaped bracket 12 drives the two connecting columns 13 to move. The movement of the two connecting columns 13 drives the same outer groove ring 14 to move. The movement of the outer groove ring 14 drives the inner groove ring 16 to move. The movement of the inner groove ring 16 drives the ball head of the ball head rod 18 to rotate around the angle column 17. The rotation of the ball head rod 18 drives the support 19 to rotate through the angle column 17. The rotation of the support 19 drives the card seat 20 to rotate. The rotation of the card seat 20 changes the angle of the electrostatic brush 21, thereby making better contact between the bristles of the electrostatic brush 21 and the yarn, and improving the effect of static elimination.
[0046] The technological advancement of this invention compared to the prior art is that, during the warping process, the angle of contact between the bristles of the electrostatic brush 21 and the yarn can be adjusted according to the running state of the yarn and the static electricity generation. Furthermore, the contact depth between the bristles and the yarn can be adjusted, thereby enabling the electrostatic brush 21 to adapt more flexibly to different working environments and improve the static electricity elimination effect.
[0047] The above provides a detailed description of an anti-static device for a warping machine provided in this application. Specific embodiments have been used to illustrate the principles and implementation methods of this application. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this application. It should be noted that those skilled in the art can make various improvements and modifications to this application without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this application.
Claims
1. An anti-static device for a warping machine, characterized in that, It includes a conductive base (1), a warping roller (2) is rotatably mounted on the inner side of the conductive base (1), and a guide roller (3) is fixedly mounted on the inner side of the conductive base (1); The conductive base (1) is provided with a tension mechanism on its inner side; An adjusting base (6) is fixedly installed on the inner side of the conductive base (1). A telescopic hole is provided on one side of the adjusting base (6). A telescopic column (8) is slidably installed on the inner side of the telescopic hole. A telescopic base (7) is fixedly sleeved on the outer side of the telescopic column (8). An adjusting mechanism is provided on one side of the telescopic base (7).
2. The anti-static device for a warping machine according to claim 1, characterized in that: The inner side of the adjusting base (6) is provided with a motor slot, and an electric push rod (9) is fixedly installed on one inner wall of the motor slot. The output end of the electric push rod (9) is connected to the telescopic column (8).
3. The anti-static device for a warping machine according to claim 1, characterized in that: The tension mechanism includes a tension roller (5) and a conductive rubber sleeve (4). The tension roller (5) is rotatably mounted on the inner wall of one side of the conductive base (1), and the conductive rubber sleeve (4) is fixedly sleeved on the outer side of the tension roller (5).
4. The anti-static device for a warping machine according to claim 1, characterized in that: The adjustment mechanism includes an L-shaped outer shell (10), a Y-shaped bracket (12), two connecting columns (13), and an outer groove ring (14). The L-shaped outer shell (10) is fixedly installed on one side of the telescopic base (7). The Y-shaped bracket (12) is rotatably installed on the outer side of the L-shaped outer shell (10). Connecting columns (13) are fixedly inserted through both sides of the Y-shaped bracket (12). The outer groove ring (14) is slidably installed on the outer side of the telescopic base (7). The outer groove ring (14) has an outer groove on its outer side. The two connecting columns (13) are slidably installed in the same outer groove.
5. The anti-static device for a warping machine according to claim 4, characterized in that: A servo motor (11) is fixedly installed on the inner side of the L-shaped housing (10), and the output shaft of the servo motor (11) is fixedly connected to the Y-shaped bracket (12).
6. The anti-static device for a warping machine according to claim 5, characterized in that: An inner groove ring (16) is fixedly installed on one side of the outer groove ring (14), and an inner groove is formed on the inner side of the inner groove ring (16).
7. The anti-static device for a warping machine according to claim 6, characterized in that: An angle base (15) is fixedly installed on one side of the telescopic base (7), and an angle hole is opened on one side of the angle base (15). An angle column (17) is rotatably installed on the inner side of the angle hole.
8. The anti-static device for a warping machine according to claim 7, characterized in that: One end of the angle post (17) is fixedly installed with a ball head rod (18), and the ball head end of the ball head rod (18) is slidably installed in the inner groove.
9. The anti-static device for a warping machine according to claim 8, characterized in that: A bracket (19) is fixedly installed at the other end of the angle column (17), a card holder (20) is fixedly installed on one side of the bracket (19), and an electrostatic brush (21) is fixedly installed on the inner side of the card holder (20).
10. The anti-static device for a warping machine according to claim 9, characterized in that: The electrostatic brush (21) has carbon fiber bristles on its inner side.