Net cage cleaning device for printing and dyeing

By designing a net cage cleaning device for printing and dyeing, and utilizing multi-stage water spray cleaning technology, the problem of low efficiency in traditional manual cleaning was solved, achieving efficient cleaning, extended service life, and water conservation.

CN223936823UActive Publication Date: 2026-02-24JIANGSU BOSEN MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202520134336.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-24
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Traditional manual cleaning of net cages is inefficient and yields unsatisfactory results, making it difficult to thoroughly remove pollutants from confined spaces and dead corners. This affects the quality of printing and dyeing, shortens the lifespan of the net cages, and wastes water resources while increasing costs.

Method used

A screen cleaning device for printing and dyeing is designed, which uses multiple forward and reverse motors to control the rotation of the adjusting shaft, sprays cleaning water from the side and below through a diffuser plate assembly, and combines the lifting and pressurization of the threaded sealing cover to achieve multi-stage water spray cleaning.

Benefits of technology

It enables rapid and thorough cleaning of net cages, improves cleaning efficiency, extends the service life of net cages, saves water resources, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a printing and dyeing net cage cleaning device which comprises a net cage body, a cleaning box is hung on the top of the net cage body, cleaning side holes are formed in the two sides of the cleaning box, one end of the top of the cleaning box is communicated with a water inlet pipe, a flow dividing bin is arranged in the cleaning box, and a plurality of flow dividing bins are arranged in the flow dividing bin. The bottom of each flow dividing bin is communicated with a flow guiding pipe, the lower portions of the flow guiding pipes are communicated with a diffusion bin, the two sides of the diffusion bin are fixed into the cleaning box through side mounting bases, symmetrical lower nozzles are formed in the bottom of the diffusion bin, and a bottom plate is arranged at the bottom of the cleaning box. A plurality of rows of cleaning bottom holes are formed in the bottom plate, spraying cleaning is conducted on the lower portion through the cleaning bottom holes, a diffusion mechanism is arranged in the diffusion bin, and the device has the advantages that spraying cleaning in multiple directions, multi-section control adjustment, independent control and selection operation according to the actual cleaning position can be conducted, and flexibility and variability are achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of printing and dyeing equipment technology, and more specifically, it relates to a wire mesh cleaning device for printing and dyeing. Background Technology

[0002] Currently, in the dyeing and printing industry, wire mesh cages are crucial equipment in the process. After prolonged use, a large amount of dyeing slurry, dyes, fiber impurities, and other contaminants accumulate inside and on the surface of the cages. Traditional cleaning methods mostly rely on manual labor, which is not only inefficient but also yields unsatisfactory cleaning results. Due to the complex structure of the wire mesh cages, some narrow spaces and hard-to-reach areas are difficult to clean thoroughly, leading to residual contaminants affecting the quality of subsequent dyeing processes and shortening the cage's lifespan. Furthermore, it's impossible to spray cleaning from different directions inside the cage, and the complex internal conditions, with contaminants present in different sections, make it impossible to independently control and precisely clean different sections, resulting in significant water waste and increased operating costs. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a wire mesh cleaning device for printing and dyeing, thereby solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a screen cleaning device for dyeing and printing, comprising a screen body, a cleaning box suspended from the top of the screen body, cleaning side holes on both sides of the cleaning box, a water inlet pipe connected to one end of the top of the cleaning box, a diversion chamber inside the cleaning box, multiple partitions equidistantly distributed within the diversion chamber, each partition having through holes for interconnection of water intake, and the screen being divided into multiple diversion chambers by the partitions, each diversion chamber having a guide pipe connected to its bottom, a diffusion chamber connected below the guide pipe, the diffusion chamber being fixed to the cleaning box on both sides by side mounts, symmetrical lower spray nozzles at the bottom of the diffusion chamber, a base plate at the bottom of the lower spray nozzles, the base plate being located at the bottom of the cleaning box, multiple rows of cleaning bottom holes on the base plate for spraying and cleaning downwards through the cleaning bottom holes, and a diffusion mechanism inside the diffusion chamber.

[0005] As an optional solution of this utility model, the diffusion chamber is provided with side nozzles on both sides, through which water is sprayed out to both sides.

[0006] As an optional solution of this utility model, the diffusion mechanism includes a diffusion rotating plate assembly, an adjusting shaft is installed in the diffusion rotating plate assembly, the bottom end of the adjusting shaft is positioned by a bearing seat fixed to the bottom of the diffusion chamber, the top of the adjusting shaft is connected to a forward and reverse motor through a coupling, the forward and reverse motor is set on the top of the mesh box body, and a threaded surface is provided on the adjusting shaft, and a sealing component is threaded on the threaded surface to perform intermittent sealing.

[0007] As an optional solution of this utility model, the sealing assembly includes a threaded sealing cover, the central thread of which is engaged with the threaded surface of the adjusting shaft, and a plurality of slide rods are slidably fitted on the threaded sealing cover, the plurality of slide rods being disposed within the diversion chamber.

[0008] As an optional solution of this utility model, a sealing ring is also provided at the bottom of the threaded sealing cover, which can quickly seal and stop water.

[0009] As an optional solution of this utility model, the lower nozzle is semi-circular.

[0010] This utility model provides a wire mesh cleaning device for printing and dyeing, which has the following beneficial effects:

[0011] Multiple forward and reverse motors independently control and adjust the shaft rotation to achieve rapid diffusion water spraying. The cleaning water is sprayed and diffused from the side and bottom through the diffusion plate assembly, and sprayed out through the cleaning side holes and cleaning bottom holes to quickly clean the rear net inside the net cage body, removing dirt and lint. The reciprocating lifting and lowering of the threaded sealing cover increases the pressure, further strengthening the diffusion pressure and ensuring continuous spraying of cleaning water. By setting multiple diffusion chambers, different sections of water spraying can be performed for cleaning, making it flexible and versatile. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall layout of this utility model;

[0013] Figure 2 This is a schematic diagram of the structure of this utility model;

[0014] Figure 3 This is a side view of the present invention;

[0015] Figure 4 This is a cross-sectional view (AA) of the present invention;

[0016] Figure 5 This is a BB cross-sectional view of the present invention;

[0017] Figure 6 This is a CC cross-sectional view of the present invention.

[0018] In the diagram: 1. Main body of the cage; 2. Cleaning tank; 201. Cleaning side hole; 202. Diversion chamber; 203. Slide rod; 204. Threaded sealing cover; 205. Sealing ring; 3. Forward and reverse motor; 301. Adjusting shaft; 4. Water inlet pipe; 5. Bottom plate; 501. Cleaning bottom hole; 6. Partition plate; 7. Side mounting seat; 8. Bearing seat; 9. Diffusion chamber; 901. Side nozzle; 902. Lower nozzle; 10. Diffusion rotating plate assembly; 11. Guide pipe. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figures 1 to 6 This utility model provides a technical solution: a screen cleaning device for printing and dyeing, including a screen body 1, a cleaning box 2 suspended on the top of the screen body 1, cleaning side holes 201 provided on both sides of the cleaning box 2, a water inlet pipe 4 connected to one end of the top of the cleaning box 2, the water inlet pipe 4 extending to the outside of the screen body 1, and rapid water supply through external water flow, the cleaning box 2 is provided with a diversion chamber 202, and multiple partitions 6 are provided in the diversion chamber 202. The multiple partitions 6 are equidistantly distributed, and each of the multiple partitions 6 is provided with through holes, through which water can be introduced into each other, and the multiple partitions 6 divide the screen into multiple diversion chambers 202.

[0023] Each diversion chamber 202 has a guide pipe 11 connected to its bottom. The guide pipe 11 is connected to a diffusion chamber 9 below. The diffusion chamber 9 is fixed to the cleaning tank 2 on both sides by side mounting seats 7. Side nozzles 901 are provided on both sides of the diffusion chamber 9, through which water is sprayed out to both sides. Symmetrical lower nozzles 902 are provided at the bottom of the diffusion chamber 9. The lower nozzles 902 are semi-circular and evenly divide the flow. A base plate 5 is provided at the bottom of the lower nozzles 902. The base plate 5 is located at the bottom of the cleaning tank 2.

[0024] The base plate 5 is provided with multiple rows of cleaning bottom holes 501, through which the bottom is sprayed for cleaning. The diffusion chamber 9 is provided with a diffusion mechanism, which includes a diffusion rotating plate assembly. An adjusting shaft 301 is installed in the diffusion rotating plate assembly 10. The bottom end of the adjusting shaft 301 is positioned by a bearing seat 8 fixed to the bottom of the diffusion chamber 9. The top of the adjusting shaft 301 is connected to a forward and reverse motor 3 through a coupling. The forward and reverse motor 3 is located on the top of the mesh box body 1. The adjusting shaft 301 is provided with a threaded surface, and a sealing component is threaded on the threaded surface for intermittent sealing.

[0025] The sealing assembly includes a threaded sealing cover 204, the central thread of which engages with the threaded surface of the adjusting shaft 301. Multiple sliding rods 203 are slidably fitted on the threaded sealing cover 204 and are located within the diversion chamber 202, ensuring stable lifting and lowering of the threaded sealing cover 204. A sealing ring 205 is also provided at the bottom of the threaded sealing cover 204 for rapid sealing and water stoppage. The forward rotation of the reversible motor 3 causes the diffuser plate assembly 10 on the adjusting shaft 301 to rotate rapidly, causing cleaning water to spray out from the side and bottom. The reverse rotation of the motor causes the threaded sealing cover 204 to rise, initiating water inlet pressurization. The diffuser plate rotates synchronously, and this reciprocating lifting and lowering constitutes one round trip. This process is repeated continuously to spray water.

[0026] The specific usage and function of this embodiment are as follows: First, water is supplied to the cleaning tank 2 through the water inlet pipe 4. After entering the diversion chamber 202, the forward and reverse motor 3 is started, which drives the adjusting shaft 301 to rotate, raising the threaded sealing cover 204 for water diffusion. The diffusion plate assembly 10 sprays the cleaning water from the side and below, spraying it out through the cleaning side hole 201 and the cleaning bottom hole 501, quickly cleaning the rear net inside the net cage body 1, removing dirt and lint. After the diffusion plate assembly 10 reaches a certain height, the forward and reverse motor 3 quickly reverses, driving the threaded sealing cover 204 to descend and increase pressure, further strengthening the diffusion pressure, so that the cleaning water is continuously sprayed out. The steps are repeated and independently controlled, allowing for different sections of water spray cleaning, which is flexible and versatile.

[0027] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A wire mesh cleaning device for printing and dyeing, characterized in that: The system includes a main body (1) of a net cage, a cleaning box (2) suspended from the top of the main body (1), cleaning side holes (201) on both sides of the cleaning box (2), a water inlet pipe (4) connected to one end of the top of the cleaning box (2), a diversion chamber (202) inside the cleaning box (2), and multiple partitions (6) inside the diversion chamber (202). The multiple partitions (6) are equidistantly distributed and each partition (6) has a through hole for water to flow through. The system is divided into multiple diversion chambers (202) by the multiple partitions (6). Each diversion chamber (201) has a water inlet pipe (4) connected to the top of the cleaning box (2). 2) The bottom is connected to a guide pipe (11), and the guide pipe (11) is connected to a diffusion chamber (9) below. The diffusion chamber (9) is fixed in the cleaning box (2) on both sides by side mounting bases (7). The bottom of the diffusion chamber (9) is provided with symmetrical lower nozzles (902). The bottom of the lower nozzles (902) is provided with a base plate (5). The base plate (5) is located at the bottom of the cleaning box (2). The base plate (5) is provided with multiple rows of cleaning bottom holes (501). The bottom is sprayed and cleaned through the cleaning bottom holes (501). The diffusion chamber (9) is provided with a diffusion mechanism.

2. The screen cleaning device for printing and dyeing according to claim 1, characterized in that: The diffusion chamber (9) is provided with side nozzles (901) on both sides, through which water is sprayed out to both sides.

3. The screen cleaning device for printing and dyeing according to claim 1, characterized in that: The diffusion mechanism includes a diffusion rotating plate assembly (10), an adjusting shaft (301) is installed inside the diffusion rotating plate assembly (10), the bottom end of the adjusting shaft (301) is positioned by a bearing seat (8) fixed at the bottom of the diffusion chamber (9), the top of the adjusting shaft (301) is connected to a forward and reverse motor (3) through a coupling, the forward and reverse motor (3) is set on the top of the mesh box body (1), and a threaded surface is provided on the adjusting shaft (301), and a sealing component is threaded on the threaded surface to perform intermittent sealing.

4. The screen cleaning device for printing and dyeing according to claim 3, characterized in that: The sealing assembly includes a threaded sealing cover (204), the central thread of which is engaged with the threaded surface of the adjusting shaft (301), and a plurality of slide rods (203) are slidably engaged on the threaded sealing cover (204), the plurality of slide rods (203) being disposed within the diversion chamber (202).

5. A wire mesh cleaning device for printing and dyeing according to claim 4, characterized in that: The bottom of the threaded sealing cap (204) is also provided with a sealing ring (205), which can quickly seal and stop water.

6. The screen cleaning device for printing and dyeing according to claim 1, characterized in that: The lower nozzle (902) is semi-circular.