Brake pad wear detection wire harness

By setting receiving grooves and mounting grooves on the brake pad friction block, and combining them with metal U-shaped plates to press the connecting wires, the problem of conductive materials breaking at high temperatures is solved, ensuring the stability of brake pad wear detection and convenient installation.

CN223938530UActive Publication Date: 2026-02-24ZHUHAI SANDOZ AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520864930.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-02-24
Estimated Expiration
2035-04-30

AI Technical Summary

Technical Problem

In existing brake pad wear detection harnesses, the conductive material is prone to breakage or displacement under high temperature conditions, leading to detection failure.

Method used

The friction block is equipped with a receiving groove and a mounting groove. The connecting wire is pressed into the receiving groove by a fastener such as a U-shaped piece to avoid high-temperature pressing. The U-shaped piece is made of metal to improve heat resistance.

Benefits of technology

It achieves stable connection of the connecting wires in high-temperature environments, avoids failure of conductive materials, and ensures the reliability and convenient installation of brake pad wear detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brake pad wear detection wire harness, which comprises a friction block, a wire harness plug, a connecting wire and a fixing piece, the wire harness plug is provided with a positive pole pin and a negative pole pin, two ends of the connecting wire are respectively connected with the positive pole pin and the negative pole pin of the plug, the side wall of the friction block is provided with an accommodating groove for accommodating the connecting wire, and the fixing piece is arranged in the accommodating groove. The fixing piece is installed on the friction block and used for enabling the connecting line to be embedded in the containing groove. The connecting wire is directly limited in the containing groove through the fixing piece, installation is convenient, the conductive material does not need to be embedded into the brake pad through an integrated forming technology, and the problem that the conductive material loses efficacy during high-temperature pressing forming is solved.
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Description

Technical Field

[0001] This application relates to a device for indicating wear, and more specifically to a brake pad wear detection harness. Background Technology

[0002] Currently, brake pad wear detection harnesses typically have pre-embedded conductive materials, such as resistance wires or printed circuits, inside the friction block. When the friction block and the embedded conductive material are pressed together, the conductive material is prone to breakage or displacement under high temperature conditions, leading to the failure of the detection harness. Utility Model Content

[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes:

[0004] A brake pad wear detection wiring harness includes a friction block, a wiring harness plug, a connecting wire, and a fixing member. The wiring harness plug has a positive pin and a negative pin. The two ends of the connecting wire are respectively connected to the positive pin and the negative pin of the plug. The friction block has a receiving groove on its side wall for accommodating the connecting wire. The fixing member is installed on the friction block and is used to embed the connecting wire into the receiving groove.

[0005] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the two opposite sides of the friction block are respectively provided with the receiving groove.

[0006] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the friction block has a receiving groove on both sides as first side surfaces, and the friction block also has a second side surface adjacent to the two first side surfaces. The second side surface has a mounting groove, and the mounting groove is connected to the receiving groove. The connecting line is embedded in the mounting groove and the receiving groove.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the fixing member is a U-shaped piece, the friction block is provided with a U-shaped groove, and the U-shaped groove is connected to the receiving groove on the first side. The U-shaped piece is installed in the U-shaped groove and the connecting line is pressed into the receiving groove.

[0008] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the depth of the U-shaped groove is greater than the thickness of the U-shaped piece.

[0009] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: the U-shaped piece is made of metal.

[0010] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: two friction blocks are provided, the connecting line is embedded in the receiving groove on the two friction blocks, and the two friction blocks can be respectively installed on the two brake pads on both sides of the brake disc.

[0011] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: it further includes a fixing sleeve, the friction block is provided with a guide post, the guide post is provided with a limiting groove corresponding to the receiving groove, and the fixing sleeve is sleeved on the guide post and limits the connecting line in the limiting groove.

[0012] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the friction block is further provided with an L-shaped limiting member, one end of the limiting member is connected to the friction block, and the other end has a gap with the friction block, and the connecting line passes through the gap.

[0013] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: a protective sleeve is provided on the connecting line.

[0014] The beneficial effects of this utility model are:

[0015] The connecting wire described in this application is directly limited in the receiving groove by the fixing component, which is convenient for installation. It does not require the conductive material to be embedded in the brake pad through an integrated molding process, thus avoiding the problem of conductive material failure caused by high temperature pressing molding. Attached Figure Description

[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0017] Figure 1 This is a schematic diagram of the wire harness described in the embodiment;

[0018] Figure 2 This is a cross-sectional view of the wire harness described in the embodiment;

[0019] Figure 3 This is a schematic diagram of the friction block described in the embodiment;

[0020] Figure 4 This is a schematic diagram of the installation structure of the connecting line on the friction block as described in the embodiment;

[0021] Figure 5 A cross-sectional view of the mounting structure of the connecting wire on the friction block as described in the embodiment. Figure 1 ;

[0022] Figure 6 A cross-sectional view of the mounting structure of the connecting wire on the friction block as described in the embodiment. Figure 2 Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0025] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0027] Reference Figure 1-6 This application proposes an embodiment of the brake pad wear detection wiring harness, which includes a friction block 10, a wiring harness plug 20, a connecting wire 30, and a fixing member 40. The wiring harness plug 20 has a positive terminal 21 and a negative terminal 22. The two ends of the connecting wire 30 are respectively connected to the positive terminal 21 and the negative terminal 22 of the plug. The friction block 10 has a receiving groove 11 on its side wall for accommodating the connecting wire 30. The fixing member 40 is installed on the friction block 10 and is used to embed the connecting wire 30 into the receiving groove 11.

[0028] When the wiring harness described in this application is in use, the friction block 10 is mounted on the brake pad with the receiving groove 11 facing the brake disc. The wiring harness plug 20 is connected to the vehicle system. The positive and negative terminals of the wiring harness plug 20 are connected and fed back to the vehicle system. During use, the brake pad rubs against the brake disc, causing its thickness to gradually decrease until the friction block 10 rubs against and wears off the brake disc. The thickness of both the friction block 10 and the brake pad will gradually decrease until, when the car brakes, the brake disc rubs against the connecting wire 30 in the receiving groove 11. As the brake pad continues to be used, the brake disc will wear off the connecting wire 30, and the positive and negative terminals of the wiring harness plug 20 will be disconnected. The vehicle system receives a signal that the positive and negative terminals of the wiring harness plug 20 are disconnected.

[0029] In this application, the connecting wire 30 is directly limited in the receiving groove 11 by the fixing member 40, which is convenient for installation. It does not require the conductive material to be embedded in the brake pad through an integrated molding process, thus avoiding the problem of conductive material failure caused by high temperature pressing molding.

[0030] Referring to the accompanying drawings, the friction block 10 has receiving grooves 11 on its two opposite sides, so that the friction block 10 can rub against the brake disc from both sides to detect the wear of the brake pads.

[0031] Based on the above, the friction block 10 has a first side surface on both sides of the receiving groove 11, and the friction block 10 also has a second side surface adjacent to the two first side surfaces. The second side surface has a mounting groove 12, and the mounting groove 12 is connected to the receiving groove 11. The connecting wire 30 is embedded in the mounting groove 12 and the receiving groove 11, so that the connecting wire 30 can be installed in the two receiving grooves 11.

[0032] Furthermore, the fixing member 40 is a U-shaped piece, the friction block 10 is provided with a U-shaped groove 13, and the U-shaped groove 13 is connected to the connecting groove but not connected to the receiving groove 11. The U-shaped piece is installed in the U-shaped groove 13 and presses the connecting line 30 into the receiving groove 11.

[0033] In this embodiment, the U-shaped piece presses the connecting wire 30 into the limiting groove 15, and the U-shaped piece presses the connecting wire 30 into the receiving groove 11 through elastic deformation, which is convenient to install and has a stable structure.

[0034] Preferably, the depth of the U-shaped groove 13 is greater than the thickness of the U-shaped piece.

[0035] Referring to the attached drawings, after the U-shaped piece is inserted into the U-shaped groove 13, there is still a certain space in the U-shaped groove 13. At this time, the friction block 10 can be directly inserted into the mounting position of the brake pad through the U-shaped groove 13, making installation more convenient.

[0036] Preferably, the U-shaped piece is a metal piece. Since the friction block 10 is directly inserted into the mounting position of the brake pad through the U-shaped groove 13 during installation, the temperature of the brake pad during use may reach 500°C. Therefore, the U-shaped piece in this application is preferably made of metal, which exhibits better heat resistance and thermal stability in high-temperature environments, and can quickly disperse and store heat, avoiding aging and cracking of the plastic elastic sheet in high-temperature environments.

[0037] See attached document Figure 1 As shown, there are two friction blocks 10, and the connecting line 30 is embedded in the receiving groove 11 on the two friction blocks 10. The two friction blocks 10 can be respectively installed on the two brake pads on both sides of the brake disc.

[0038] Preferably, a fixing sleeve 60 is also included. The friction block 10 is provided with a guide post 14. The guide post 14 is provided with a limiting groove 15 corresponding to the receiving groove 11. The fixing sleeve 60 is sleeved on the guide post 14 and limits the connecting line 30 in the limiting groove 15 to ensure that the connecting line 30 will not come out of the receiving groove 11.

[0039] Preferably, the friction block 10 is also provided with an L-shaped limiting member 16. One end of the limiting member 16 is connected to the friction block 10, and the other end has a gap with the friction block 10. The connecting line 30 passes through the gap to ensure that the connecting line 30 will not come out of the receiving groove 11.

[0040] Preferably, the connecting line 30 is provided with a protective sleeve 70 to protect the wire harness.

[0041] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. A brake pad wear detection wiring harness, characterized in that, The device includes a friction block (10), a wire harness plug (20), a connecting wire (30), and a fixing member (40). The wire harness plug (20) has a positive terminal (21) and a negative terminal (22). The two ends of the connecting wire (30) are connected to the positive terminal (21) and the negative terminal (22) of the plug, respectively. The friction block (10) has a receiving groove (11) on its side wall for accommodating the connecting wire (30). The fixing member (40) is mounted on the friction block (10) and is used to embed the connecting wire (30) into the receiving groove (11).

2. The brake pad wear detection harness according to claim 1, characterized in that, The friction block (10) has receiving grooves (11) on its two opposite sides.

3. The brake pad wear detection harness according to claim 2, characterized in that, The friction block (10) has a receiving groove (11) on both sides, which are first side surfaces. The friction block (10) also has a second side surface adjacent to the two first side surfaces. The second side surface has an installation groove (12) and the installation groove (12) is connected to the receiving groove (11). The connecting line (30) is embedded in the installation groove (12) and the receiving groove (11).

4. The brake pad wear detection harness according to claim 3, characterized in that, The fixing member (40) is a U-shaped piece, and the friction block (10) is provided with a U-shaped groove (13), and the U-shaped groove (13) is connected to the receiving groove (11) on the first side. The U-shaped piece is installed in the U-shaped groove (13) and presses the connecting line (30) into the receiving groove (11).

5. The brake pad wear detection harness according to claim 4, characterized in that, The depth of the U-shaped groove (13) is greater than the thickness of the U-shaped piece.

6. The brake pad wear detection harness according to claim 4, characterized in that, The U-shaped piece is made of metal.

7. The brake pad wear detection wiring harness according to any one of claims 1-6, characterized in that, Two friction blocks (10) are provided, and the connecting line (30) is embedded in the receiving groove (11) on the two friction blocks (10). The two friction blocks (10) can be respectively installed on the two brake pads (50) on both sides of the brake disc.

8. The brake pad wear detection wiring harness according to any one of claims 1-6, characterized in that, It also includes a fixing sleeve (60), the friction block (10) is provided with a guide post (14), the guide post (14) is provided with a limiting groove (15) corresponding to the receiving groove (11), the fixing sleeve (60) is sleeved on the guide post (14) and the connecting line (30) is limited in the limiting groove (15).

9. The brake pad wear detection wiring harness according to any one of claims 1-6, characterized in that, The friction block (10) is also provided with an L-shaped limiting member (16), one end of the limiting member (16) is connected to the friction block (10), and the other end has a gap with the friction block (10), and the connecting line (30) passes through the gap.

10. The brake pad wear detection harness according to claim 1, characterized in that, The connecting line (30) is provided with a protective sleeve (70).