Collecting pipeline mounting mechanism for sludge cleaning

By designing a fixing plate, docking mechanism, and fixing mechanism, and utilizing rubber sealing gaskets and clamps, the collection pipe for sludge washing is conveniently installed and efficiently fixed, solving the problem of complex operation in existing technologies and improving installation efficiency and sealing reliability.

CN223938880UActive Publication Date: 2026-02-24JIANGSU TIANPENG LONGHUI ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520907015.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-02-24
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

In the existing technology, the installation process of the collection pipe for sludge washing is cumbersome and time-consuming, requiring the tightening of multiple sets of bolts one by one for fixation.

Method used

The system employs a fixed plate, a docking mechanism, and a fixing mechanism. Through the design of rubber gaskets and clamps, it achieves convenient pipe docking and fixing. The distance and height are adjusted using bidirectional and unidirectional screws, and the compressibility and resilience of the rubber gaskets are combined to fill irregular gaps.

Benefits of technology

It simplifies the pipeline installation process, improves operational efficiency and sealing reliability, enhances fixation stability, and reduces operational complexity.

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Abstract

The utility model discloses a collection pipeline installation mechanism for sludge cleaning, and relates to the technical field of pipeline installation, the collection pipeline installation mechanism comprises a fixed plate and two collection pipe main bodies, the bottom of the fixed plate is provided with a support plate, the bottom of the fixed plate is provided with a fixed frame, the fixed frame is provided with a butt joint mechanism for adjusting the position distance, and the butt joint mechanism is provided with a butt joint. A group of supporting seats are arranged on the surface of the butt joint mechanism, connecting frames are arranged at the tops of the four supporting seats, two groups of fixing mechanisms used for clamping and fixing a collecting pipe main body are arranged on the four connecting frames, a connecting piece is arranged at the top of a fixing plate, and the collecting pipe main body is arranged on the inner wall of the connecting piece in a sliding mode; a fixing ring is arranged in the connecting piece, rubber sealing gaskets are arranged on the two sides of the fixing ring, and the collecting pipe bodies make contact with the rubber sealing gaskets, so that butt joint installation between the two collecting pipe bodies is facilitated, operation is easy, and practicability is high.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline installation technology, specifically to a sludge cleaning collection pipeline installation mechanism. Background Technology

[0002] Sludge washing refers to the physical, chemical, or biological treatment of sludge generated during wastewater treatment to remove impurities, reduce pollutant content, and improve its subsequent utilization or disposal efficiency. Sludge typically contains large amounts of water, organic matter, heavy metals, pathogens, and harmful chemicals. Direct discharge or landfilling will pollute the environment. Washed sludge can be used for resource utilization such as soil improvement, incineration power generation, and building material production, or it can be further dewatered and safely landfilled. This technology is widely used in municipal wastewater treatment plants, industrial wastewater treatment, and river dredging projects, helping to achieve the goals of sludge reduction, harmlessness, and resource utilization.

[0003] In the existing technology, the installation and fixing of collection pipes is completed by the cooperation between flanges and bolts. When installing two collection pipes, the two flanges need to be in contact and the flange holes need to be aligned with each other. Then, the bolts are turned with auxiliary tools to fix the two flanges together, and the two collection pipes are then installed and connected. However, the operation is relatively troublesome, requiring multiple sets of bolts to be tightened one by one, and the operation is relatively time-consuming.

[0004] Therefore, a sludge cleaning collection pipe installation mechanism is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a sludge cleaning collection pipe installation mechanism to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0007] A sludge cleaning collection pipe installation mechanism includes a fixing plate and two collection pipe bodies. A support plate is provided at the bottom of the fixing plate, and a fixing frame is provided at the bottom of the fixing plate. A docking mechanism for adjusting the position distance is provided on the fixing frame. A set of support seats is provided on the surface of the docking mechanism. A connecting frame is provided on the top of each of the four support seats. Two sets of fixing mechanisms for clamping and fixing the collection pipe bodies are provided on the four connecting frames. A connector is provided on the top of the fixing plate, and the collection pipe bodies are slidably mounted on the inner wall of the connector. A fixing ring is provided inside the connector, and rubber sealing gaskets are provided on both sides of the fixing ring, with the collection pipe bodies in contact with the rubber sealing gaskets.

[0008] Furthermore, the docking mechanism includes a bidirectional screw, which is rotatably installed inside the fixed frame. Two movable rods are threadedly installed on the outer wall of the bidirectional screw, and the movable rods are slidably installed on the fixed plate and the fixed frame. One end of the bidirectional screw extends outside the fixed frame, and a handle is fixedly installed on the surface of the extended end of the bidirectional screw.

[0009] Furthermore, a support plate is fixedly installed on the top of each of the two movable rods, and the support plate is slidably installed on the surface of the fixed plate.

[0010] Furthermore, the fixing mechanism includes a one-way screw, which is rotatably installed inside one of the connecting frames. A cylinder is fixedly installed inside the other connecting frame. A pressure plate is threaded onto the outer wall of the one-way screw and is slidably installed on the outer wall of the cylinder. The top end of the one-way screw extends outside the connecting frame, and a handle is fixedly installed on the top end of the one-way screw.

[0011] Furthermore, three clamping plates are fixedly installed on the surfaces of both the pressure plate and the support plate, and are distributed at equal intervals.

[0012] Furthermore, friction pads are fixedly installed on the surfaces of all six clamping plates, and the friction pads are made of rubber.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model, through the setting of a fixing ring, a fixing mechanism, and a docking mechanism, allows for the following operation: two collection tube bodies are placed inside the connector and fitted with a rubber sealing gasket. Then, two sets of fixing mechanisms clamp and fix the two collection tube bodies. The docking mechanism then moves the two sets of fixing mechanisms closer to each other, causing the two collection tube bodies to move accordingly and tightly compress the rubber sealing gasket. Because the rubber sealing gasket has good compressibility and resilience, it can fill irregular gaps on the surface, improving sealing reliability. Thus, the installation between the two collection tube bodies is completed, making it easy to dock and install the two collection tube bodies. The operation is simple and highly practical. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a structural schematic diagram of the connector of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the bidirectional screw of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the pressure plate of this utility model.

[0019] Reference numerals in the attached drawings: 1. Fixing plate; 2. Support plate; 3. Fixing frame; 4. Docking mechanism; 401. Bidirectional screw; 402. Moving rod; 403. Support plate; 404. Handle one; 5. Support base; 6. Connecting frame; 7. Fixing mechanism; 701. Unidirectional screw; 702. Cylindrical rod; 703. Pressure plate; 704. Handle two; 705. Clamping plate; 8. Collection pipe body; 9. Connecting piece; 10. Fixing ring. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0023] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] like Figure 1-3As shown, a sludge cleaning collection pipe installation mechanism includes a fixing plate 1 and two collection pipe bodies 8. A support plate 2 is provided at the bottom of the fixing plate 1, and a fixing frame 3 is also provided at the bottom of the fixing plate 1. A docking mechanism 4 for adjusting the position distance is provided on the fixing frame 3. A set of support seats 5 is provided on the surface of the docking mechanism 4. A connecting frame 6 is provided on the top of each of the four support seats 5. Two sets of fixing mechanisms 7 for clamping and fixing the collection pipe bodies 8 are provided on the four connecting frames 6. A connector 9 is provided on the top of the fixing plate 1, and the collection pipe bodies 8 are slidably mounted on the inner wall of the connector 9. A fixing ring 10 is provided inside the connector 9, and rubber bushings are provided on both sides of the fixing ring 10. The two collection tube bodies 8 are placed inside the connector 9 and fitted with the rubber sealing gasket. Then, the two collection tube bodies 8 are clamped and fixed by two sets of fixing mechanisms 7. The two sets of fixing mechanisms 7 are then moved closer to each other by the docking mechanism 4, and the two collection tube bodies 8 move accordingly, tightly squeezing the rubber sealing gasket. Because the rubber sealing gasket has good compressibility and resilience, it can fill irregular gaps on the surface and improve the sealing reliability. Thus, the installation between the two collection tube bodies 8 is completed, which makes it easy to dock and install the two collection tube bodies 8. The operation is simple and the practicality is strong.

[0025] like Figure 1 , Figure 3 As shown, the docking mechanism 4 includes a bidirectional screw 401, which is rotatably installed inside the fixed frame 3. Two movable rods 402 are threadedly installed on the outer wall of the bidirectional screw 401, and the movable rods 402 are slidably installed on the fixed plate 1 and the fixed frame 3. One end of the bidirectional screw 401 extends outside the fixed frame 3, and a handle 404 is fixedly installed on the surface of the extended end of the bidirectional screw 401. In this embodiment, by rotating the handle 404, the bidirectional screw 401 is driven to rotate, so that the two movable rods 402 move closer to each other or move further away from each other, thereby adjusting the distance between the two movable rods 402.

[0026] like Figure 3 As shown, a support plate 403 is fixedly installed on the top of each of the two moving rods 402, and the support plate 403 is slidably installed on the surface of the fixed plate 1. In this embodiment, when the two moving rods 402 move closer to each other or further away from each other, the two support plates 403 move accordingly.

[0027] like Figure 1 , Figure 3-4As shown, the fixing mechanism 7 includes a one-way screw 701, which is rotatably installed inside one of the connecting frames 6. A cylinder 702 is fixedly installed inside the other connecting frame 6. A pressure plate 703 is threaded onto the outer wall of the one-way screw 701, and the pressure plate 703 is slidably installed on the outer wall of the cylinder 702. The top end of the one-way screw 701 extends outside the connecting frame 6, and a handle 704 is fixedly installed on the top of the extended end of the one-way screw 701. In this embodiment, by rotating the handle 704, the one-way screw 701 is rotated, causing the pressure plate 703 to move longitudinally, thereby adjusting the height of the pressure plate 703.

[0028] like Figure 3-4 As shown, three clamping plates 705 are fixedly installed on the surfaces of the pressure plate 703 and the support plate 403, and are distributed at equal intervals. In this embodiment, by placing the collection tube body 8 on the three clamping plates 705 below, when the pressure plate 703 moves downward, the three clamping plates 705 above press against the collection tube body 8, clamping and fixing the collection tube body 8.

[0029] like Figure 3-4 As shown, friction pads are fixedly installed on the surfaces of the six clamping plates 705, and the friction pads are made of rubber. In this embodiment, the rubber friction pads enhance the friction resistance and improve the stability of the fixation.

[0030] In summary, during use, the two collecting tube bodies 8 are placed inside the connector 9 and fitted against the rubber sealing gasket. Then, the two collecting tube bodies 8 are clamped and fixed by two sets of fixing mechanisms 7. The docking mechanism 4 then moves the two sets of fixing mechanisms 7 closer together, causing the two collecting tube bodies 8 to move accordingly and tightly compress the rubber sealing gasket. Because the rubber sealing gasket has good compressibility and resilience, it can fill irregular gaps on the surface, improving sealing reliability. This completes the installation between the two collecting tube bodies 8, facilitating easy docking and installation. The operation is simple and highly practical. Turning the handle 404 drives the bidirectional screw 401 to rotate. The distance between the two moving rods 402 can be adjusted by moving them closer or further apart. When the two moving rods 402 move closer or further apart, the two support plates 403 move accordingly. By turning the handle 704, the one-way screw 701 is rotated, causing the pressure plate 703 to move longitudinally, thereby adjusting the height of the pressure plate 703. By placing the collection tube body 8 on the three clamping plates 705 below, when the pressure plate 703 moves downward, the three clamping plates 705 above press against the collection tube body 8, clamping and fixing the collection tube body 8. The rubber friction pads enhance the frictional resistance and improve the stability of the fixation.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sludge cleaning collection pipe installation mechanism, comprising a fixing plate (1) and two collection pipe bodies (8), characterized in that, The bottom of the fixing plate (1) is provided with a support plate (2), the bottom of the fixing plate (1) is provided with a fixing frame (3), the fixing frame (3) is provided with a docking mechanism (4) for adjusting the position distance, the surface of the docking mechanism (4) is provided with a set of support seats (5), the top of the four support seats (5) is provided with a connecting frame (6), the four connecting frames (6) are provided with two sets of fixing mechanisms (7) for clamping and fixing the collection tube body (8), the top of the fixing plate (1) is provided with a connector (9), and the collection tube body (8) is slidably disposed on the inner wall of the connector (9). The inside of the connector (9) is provided with a fixing ring (10), the two sides of the fixing ring (10) are provided with rubber sealing gaskets, and the collection tube body (8) is in contact with the rubber sealing gaskets.

2. The sludge cleaning collection pipe installation mechanism according to claim 1, characterized in that, The docking mechanism (4) includes a bidirectional screw (401), which is rotatably installed inside the fixed frame (3). Two moving rods (402) are threaded on the outer wall of the bidirectional screw (401), and the moving rods (402) are slidably installed on the fixed plate (1) and the fixed frame (3). One end of the bidirectional screw (401) extends outside the fixed frame (3), and a handle (404) is fixedly installed on the surface of the extended end of the bidirectional screw (401).

3. The sludge cleaning collection pipe installation mechanism according to claim 2, characterized in that, The top of each of the two movable rods (402) is fixedly mounted with a support plate (403), and the support plate (403) is slidably mounted on the surface of the fixed plate (1).

4. The sludge cleaning collection pipe installation mechanism according to claim 3, characterized in that, The fixing mechanism (7) includes a one-way screw (701), which is rotatably installed inside one of the connecting frames (6). A cylinder (702) is fixedly installed inside the other connecting frame (6). A pressure plate (703) is threaded on the outer wall of the one-way screw (701), and the pressure plate (703) is slidably installed on the outer wall of the cylinder (702). The top end of the one-way screw (701) extends outside the connecting frame (6), and a handle (704) is fixedly installed on the top end of the one-way screw (701).

5. The sludge cleaning collection pipe installation mechanism according to claim 4, characterized in that, Three clamping plates (705) are fixedly installed on the surfaces of both the pressure plate (703) and the support plate (403), and are distributed at equal intervals.

6. The sludge cleaning collection pipe installation mechanism according to claim 5, characterized in that, Friction pads are fixedly installed on the surfaces of the six clamps (705), and the friction pads are made of rubber.