Pipeline ultrasonic detection structure

Abstract

The utility model discloses a pipeline ultrasonic detection structure which comprises a first support and a second support, the first support and the second support are rotationally connected through a rotating shaft, a torsional spring is arranged on the outer side of the rotating shaft, and the first support and the second support jointly form a major arc structure; the first support and the second support are each provided with a plurality of elastic supporting pieces, the inner ends of the elastic supporting pieces are connected with advancing wheels or advancing assemblies, and a wireless communication controller, a battery and an ultrasonic generator are arranged in the first support or the second support. The device has the beneficial effects that the arc-shaped structures of the first support and the second support are combined with the elastic supporting piece, the advancing wheels and the ultrasonic probe, so that the device can be adaptively adjusted in the moving process, and damage to a pipeline is avoided; and the wireless communication controller is matched with the electric control connection of the terminal equipment, so that the device has better flexibility and remote control capability during use, and is convenient to operate and transmit data.

Description

Technical Field

[0001] This utility model relates to the field of pipeline inspection, specifically to a pipeline ultrasonic inspection structure. Background Technology

[0002] Pipeline inspection refers to the inspection, monitoring, and evaluation of pipeline systems using a series of technologies and equipment to ensure their safety, stability, and reliability. Common pipeline inspection methods include ultrasonic testing, smart ball inspection, and video monitoring, aiming to promptly detect problems such as corrosion, cracks, and blockages inside or outside the pipeline, prevent pipeline failures, and ensure the normal operation of the pipeline system. Pipeline inspection is of great significance in industries such as oil, natural gas, chemicals, and power, and is a key measure to ensure public safety and the long-term operation of equipment.

[0003] Many traditional testing devices are designed to be customized for pipes of a specific standard diameter. When the pipe size changes, for example, when the diameter of the pipe changes, traditional devices may not be able to adapt. Utility Model Content

[0004] The purpose of this invention is to provide a pipeline ultrasonic testing structure to solve the above problems, as detailed below.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] The present invention provides a pipeline ultrasonic testing structure, including a first support and a second support, which are rotatably connected by a rotating shaft. A torsion spring is provided on the outside of the rotating shaft to push the first support and the second support to rotate in opposite directions. The first support and the second support together form an arc-shaped structure.

[0007] Both the first bracket and the second bracket are provided with multiple elastic support members. The inner end of each elastic support member extends between the first bracket and the second bracket and is connected to a travel wheel or travel assembly. The first bracket or the second bracket is provided with a wireless communication controller, a battery and an ultrasonic generator. The inner wall of the first bracket and the second bracket is provided with an ultrasonic probe electrically connected to the ultrasonic generator. The ultrasonic generator, the battery and the travel assembly are all electrically connected to the wireless communication controller.

[0008] Furthermore, the elastic support includes a guide rod that slides with the first bracket or the second bracket. The outer end of the guide rod is connected to a stop block, and the inner end of the guide rod extends to the inner side of the first bracket and the second bracket and is connected to the traveling wheel or the traveling assembly. The outer side of the guide rod is provided with a thrust spring that pushes the traveling wheel or the traveling assembly to move between the first bracket and the second bracket.

[0009] Furthermore, the first bracket or the second bracket has a limiting groove on its inner side that corresponds to the guide rod, and the thrust spring is located inside the limiting groove.

[0010] Furthermore, the traveling assembly includes a motor connected to the inner end of the guide rod, and the output end of the motor is connected to a wheel.

[0011] Furthermore, it also includes a charging module, which is electrically connected to the battery.

[0012] Furthermore, the charging module is a wireless charging board or a charging board with a charging port.

[0013] Furthermore, it also includes a support plate to assist in fixing the ultrasound probe. The support plate has a support spring on the side away from the ultrasound probe, and the support plate has fixing bolts for connecting the support plate and the first bracket or the second bracket.

[0014] The beneficial effects are:

[0015] By combining the arc-shaped structure of the first and second supports with elastic support components, travel wheels, and ultrasonic probes, the equipment can adaptively adjust during movement, achieving non-destructive testing of pipelines and adapting to the detection of more pipeline sizes.

[0016] The wireless communication controller, in conjunction with the electrical control connection of the terminal equipment, enables the device to have better flexibility and remote control capabilities during use, facilitating operation and data transmission. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the internal structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the installation structure of the ultrasonic probe of this utility model;

[0020] Figure 3 This is a circuit flowchart of this utility model.

[0021] The annotations in the attached figures are explained as follows:

[0022] 1. First bracket; 2. Second bracket; 3. Limiting groove; 4. Elastic support component; 401. Guide rod; 402. Thrust spring; 403. Stop block; 5. Traveling wheel; 6. Traveling assembly; 601. Motor; 602. Rotating wheel; 7. Wireless communication controller; 8. Ultrasonic generator; 801. Ultrasonic probe; 9. Charging module; 10. Support plate; 1001. Fixing bolt; 1002. Support spring. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] First embodiment:

[0025] See Figures 1-3 As shown, this utility model provides a pipe ultrasonic testing structure, including a first support 1 and a second support 2. The first support 1 and the second support 2 are rotatably connected by a rotating shaft. A torsion spring is provided on the outside of the rotating shaft to push the first support 1 and the second support 2 to rotate in opposite directions. The first support 1 and the second support 2 together form an arc-shaped structure. Overcoming the elastic pull of the torsion spring, the first support 1 and the second support 2 move away from each other, which can clamp the device on the outside of the pipe. The first support 1 and the second support 2 can be used to clamp the pipe. The elasticity of the torsion spring can make the movable ends of the first support 1 and the second support 2 rotate toward the pipe, resulting in a good and stable clamping effect on the pipe.

[0026] Multiple elastic support members 4 are provided on both the first support 1 and the second support 2. The inner end of the elastic support member 4 extends between the first support 1 and the second support 2 and is connected to a traveling wheel 5 or a traveling component 6. On the inner side of the first support 1 and the second support 2, the elastic support member 4 can support the traveling wheel 5 and the traveling component 6, so that the traveling wheel 5 and the traveling component 6 can contact the outer wall of the pipe. The traveling component 6 is used to assist in the movement, and the traveling wheel 5 is used to assist in the rotation, so that the device can move smoothly. In addition, since the torsion spring in the device is elastic, the elastic support member 4 is also elastic, which enables the device to adapt to the installation of more pipe sizes, thereby realizing the detection.

[0027] The first support 1 or the second support 2 is equipped with a wireless communication controller 7, a battery and an ultrasonic generator 8. The inner wall of the first support 1 and the second support 2 is equipped with an ultrasonic probe 801 electrically connected to the ultrasonic generator 8. The ultrasonic generator 8, the battery and the traveling component 6 are all electrically connected to the wireless communication controller 7. In the structure of the device, the ultrasonic generator 8 and the ultrasonic probe 801 can be used to perform non-destructive ultrasonic testing on the pipeline, and the terminal equipment is wirelessly connected to the wireless communication controller 7 in the device, thereby realizing wireless control and data transmission of the device.

[0028] In the device, the wireless communication controller 7 is model SIM800L, with a size of approximately 25mm x 23mm. It communicates with the terminal device via the GSM / GPRS communication protocol and is suitable for wireless remote monitoring and data transmission over GSM networks.

[0029] The second embodiment differs from the first embodiment in that:

[0030] The elastic support 4 includes a guide rod 401 that slides with the first bracket 1 or the second bracket 2. The outer end of the guide rod 401 is connected to a stop 403. The inner end of the guide rod 401 extends to the inner side of the first bracket 1 and the second bracket 2 and is connected to the traveling wheel 5 or the traveling assembly 6. The outer side of the guide rod 401 is provided with a thrust spring 402 that pushes the traveling wheel 5 or the traveling assembly 6 toward the inner end of the first bracket 1 and the second bracket 2. In the structure of the elastic support 4, by utilizing the elasticity of the thrust spring 402 and the sliding engagement of the guide rod 401 on the first bracket 1 and the second bracket 2, the inner traveling wheel 5 and the traveling assembly 6 can be pushed to slide toward the inner end of the first bracket 1 and the second bracket 2, ensuring the control of the traveling assembly 6 on the travel and the smooth movement of the traveling wheel 5, thereby enabling the auxiliary device to move smoothly.

[0031] In a preferred embodiment, the inner side of the first bracket 1 or the second bracket 2 is provided with a limiting groove 3 corresponding to the guide rod 401, and the thrust spring 402 is located inside the limiting groove 3. The limiting groove 3 can limit the thrust spring 402. Furthermore, the guide rod 401 has a square cross-section, and the guide rod 401 is clearance-fitted with the side wall of the first bracket 1 and the second bracket 2. This arrangement can prevent the guide rod 401 from rotating, thereby improving the traveling stability of the traveling wheel 5 and the traveling assembly 6.

[0032] In addition, the traveling component 6 includes a motor 601 connected to the inner end of the guide rod 401. The output end of the motor 601 is connected to a rotating wheel 602. The motor 601 is electrically connected to the wireless communication controller 7. When controlling the movement of the device, the motor 601 can drive the rotating wheel 602 to rotate. Utilizing the elasticity of the elastic support 4, the traveling component 6 can be pushed towards the pipe. After the rotating wheel 602 contacts the outer wall of the pipe, it can drive the device to move.

[0033] The third embodiment differs from the first embodiment in that:

[0034] It also includes a charging module 9, which is electrically connected to the battery. Furthermore, the charging module 9 is a wireless charging board or a charging board with a charging socket. The charging module assists the battery in the device to perform charging operations. The wireless charging board can assist the device in performing wireless charging. The charging board with the charging socket can be used to connect electrical connection lines, thereby realizing the charging operation of the battery.

[0035] The fourth embodiment differs from the first embodiment in that:

[0036] It also includes a support plate 10 for fixing the ultrasonic probe 801. A support spring 1002 is provided on the side of the support plate 10 away from the ultrasonic probe 801. The support plate 10 is provided with fixing bolts 1001 for connecting the support plate 10 and the first bracket 1 or the second bracket 2. After loosening the fixing bolts 1001, the elasticity of the support spring 1002 can push the support plate 10 away from the first bracket 1 or the second bracket 2, thereby adjusting the position of the ultrasonic probe 801, so that the ultrasonic probe 801 in the device is closer to the pipe, improving the detection effect of the ultrasonic probe 801.

[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A pipe ultrasonic testing structure, comprising a first support (1) and a second support (2), characterized in that: The first bracket (1) and the second bracket (2) are rotatably connected by a rotating shaft. A torsion spring is provided on the outside of the rotating shaft to push the first bracket (1) and the second bracket (2) to rotate in opposite directions. The first bracket (1) and the second bracket (2) together form an arc-shaped structure. Both the first bracket (1) and the second bracket (2) are provided with a plurality of elastic support members (4), the inner end of the elastic support member (4) extends between the first bracket (1) and the second bracket (2), and is connected to a travel wheel (5) or a travel assembly (6); The first bracket (1) or the second bracket (2) is provided with a wireless communication controller (7), a battery and an ultrasonic generator (8). The inner walls of the first bracket (1) and the second bracket (2) are provided with an ultrasonic probe (801) electrically connected to the ultrasonic generator (8). The ultrasonic generator (8), the battery and the traveling component (6) are all electrically connected to the wireless communication controller (7).

2. The pipeline ultrasonic testing structure according to claim 1, characterized in that: The elastic support (4) includes a guide rod (401) that slides with the first bracket (1) or the second bracket (2). The outer end of the guide rod (401) is connected to a stop (403). The inner end of the guide rod (401) extends to the inner side of the first bracket (1) and the second bracket (2) and is connected to the traveling wheel (5) or the traveling assembly (6). The outer side of the guide rod (401) is provided with a thrust spring (402) that pushes the traveling wheel (5) or the traveling assembly (6) to move between the first bracket (1) and the second bracket (2).

3. The pipeline ultrasonic testing structure according to claim 2, characterized in that: The first bracket (1) or the second bracket (2) is provided with a limiting groove (3) corresponding to the guide rod (401) on its inner side, and the thrust spring (402) is located inside the limiting groove (3).

4. The pipeline ultrasonic testing structure according to claim 2, characterized in that: The traveling component (6) includes a motor (601) connected to the inner end of the guide rod (401), and the output end of the motor (601) is connected to a wheel (602).

5. The pipeline ultrasonic testing structure according to claim 1, characterized in that: It also includes a charging module (9), which is electrically connected to the battery.

6. The pipeline ultrasonic testing structure according to claim 5, characterized in that: The charging module (9) is a wireless charging board or a charging board with a charging port.

7. The ultrasonic testing structure for pipelines according to claim 1, characterized in that: It also includes a support plate (10) to assist in fixing the ultrasonic probe (801). The support plate (10) has a support spring (1002) on the side away from the ultrasonic probe (801). The support plate (10) is provided with fixing bolts (1001) for connecting the support plate (10) and the first bracket (1) or the second bracket (2).

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