Testing tool for Hall sensor
By designing a Hall sensor testing fixture, the sensor status can be automatically detected, solving the problem of low detection efficiency in Hall sensor production and achieving an efficient testing process and adaptability.
Patent Information
- Application Number
- CN202520768113.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-04-22
AI Technical Summary
The testing efficiency of Hall effect sensors during manufacturing is low, mainly relying on manual testing using equipment such as multimeters, resulting in low efficiency.
Design a test fixture for Hall effect sensors, including a base, power supply module, load module, conductive rod, wiring hole, driver, socket module and control module. By simulating the real use environment of the sensor, the fixture can automatically detect the sensor's status, simplify the detection method and improve efficiency.
By using automated detection methods, the detection process for Hall sensors is simplified, detection efficiency is improved, and the detection requirements of different sensors are adapted to achieve efficient detection of sensor status.
Smart Images

Figure CN223940311U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of testing devices, and relates to a testing fixture for Hall sensors. Background Technology
[0002] A Hall sensor is a magnetic field sensor based on the Hall effect. Hall sensors are used in a wide variety of electronic devices, with Hall current sensors, which are based on Hall sensors, being an important application area.
[0003] Hall current sensors need to be tested during manufacturing, but currently this is done manually using equipment such as multimeters, which is cumbersome and inefficient. Utility Model Content
[0004] To address the aforementioned problems, this invention proposes a testing fixture for Hall sensors, which effectively solves the issues in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A test fixture for Hall sensors, comprising:
[0007] The base is box-shaped;
[0008] The power supply module is fixedly installed inside the base;
[0009] A load module, wherein the load module is fixedly installed inside the base;
[0010] A conductive rod, which is slidably mounted on the base;
[0011] A wiring hole is fixedly installed on the base, and the wiring hole is coaxial with the conductive rod;
[0012] A driving component is fixedly installed on the base, and the output end of the driving component is fixedly connected to the conductive rod to drive the conductive rod to slide.
[0013] A socket module is mounted on the upper surface of the base, and pins are fixedly mounted on the socket module, the pins being compatible with sensor pins;
[0014] The control module includes a current regulation module and a display module;
[0015] The power supply module is sequentially connected to the current adjustment module, the conductive rod, and the wiring hole load module; the socket module is electrically connected to the power supply module and the display module; and the driving component is connected to the power supply module and the control module.
[0016] Optionally, a push switch is fixedly installed on the base, the push switch is connected to the driving component, and the push switch is located on one side of the socket module.
[0017] Optionally, the driving component includes a drive motor, a cam is fixedly mounted on the output end of the drive motor, the cam abuts against one end of the conductive rod, and a return spring is installed between the conductive rod and the base.
[0018] Optionally, the base includes a mounting part, and a replaceable cover is detachably mounted on the upper end of the mounting part. The socket module is mounted on the replaceable cover, and the socket module is plugged into and connected to the power supply module and the display module.
[0019] Optionally, the wiring hole includes a tube, the tube having multiple through holes arranged in a circumferential array, a V-shaped spring being installed in the through holes, and the V-shaped spring being connected to the load module.
[0020] Optionally, the conductive rod includes a conductive part, an insulating part covering the outside of the conductive part, an insulating tube slidably mounted on one end of the conductive part near the wiring hole, a spring being provided between the insulating tube and the insulating part, and the diameter of the insulating tube being larger than the wiring hole.
[0021] Optionally, the mounting part is fixedly installed with multiple slide rails from top to bottom, and the replaceable cover is inserted and installed on the slide rails.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. By setting up wiring holes, conductive rods, and socket modules, the actual use environment of the sensor is simulated. By comparing the output current and the detection current, the state of the sensor is detected, simplifying the detection method and improving detection efficiency.
[0024] 2. By setting a push-button switch, pressing the sensor during installation triggers the drive unit, which in turn drives the conductive rod into the detection state, simplifying the startup method and improving detection efficiency.
[0025] 3. Different sensors have different shapes and sizes. By setting an interchangeable cover, it is easy to adjust the distance between the interchangeable cover and the conductive rod. At the same time, by changing the interchangeable cover, the socket module that adapts to the sensor pins can be changed to adapt to the detection work of different sensors. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0027] Figure 2This is a schematic diagram of the wiring hole portion of an embodiment of the present utility model;
[0028] Figure 3 This is a schematic diagram of the conductive rod portion of an embodiment of the present invention.
[0029] Reference numerals: 1. Base; 11. Mounting part; 12. Replaceable cover; 13. Slide rail; 21. Power supply module; 31. Conductive rod; 311. Conductive part; 312. Insulating part; 313. Insulating tube; 32. Wiring hole; 321. Insert tube; 322. V-shaped spring; 33. Driving component; 331. Drive motor; 332. Cam; 333. Return spring; 34. Push switch; 4. Socket module. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1 This invention discloses a testing fixture for a Hall sensor, comprising a base 1, which is box-shaped, with a power supply module 21 and a load module fixedly installed inside. A conductive rod 31 is slidably mounted on the base 1, and a wiring hole 32 is fixedly mounted on the base 1, coaxial with the conductive rod 31. A driving component 33 is fixedly mounted on the base 1, with its output end fixedly connected to the conductive rod 31 to drive the conductive rod 31 to slide. A socket module 4 is mounted on the upper surface of the base 1, with pins fixedly mounted on the socket module 4, the pins being adapted to sensor pins. The invention also includes a control module, which includes a current adjustment module and a display module. The power supply module 21 is electrically connected in sequence to the current adjustment module, the conductive rod 31, the wiring hole 32, and the load module. The socket module 4 is electrically connected to the power supply module 21 and the display module. The driving component 33 is connected to the power supply module 21 and the control module.
[0032] Specifically, a wiring hole 32 and a conductive rod 31 are provided on the base 1. The conductive rod 31 is driven by a driving component 33 to slide and insert into the wiring hole 32. The wiring hole 32 and the conductive rod 31 are connected to a power supply module 21 and a load module, forming a circuit after the conductive rod 31 is inserted into the wiring hole 32. In use, the sensor is placed on the base 1, the wiring port is inserted into the socket module 4, the driving component 33 drives the conductive rod 31 to connect to the wiring hole 32 after passing through the sensor detection hole, the current is adjusted by the current adjustment module, compared with the current detected by the sensor, and displayed by the display module.
[0033] In this way, by setting up the wiring hole 32, conductive rod 31, and socket module 4, the real-world operating environment of the sensor is simulated. By comparing the output current and the detection current, the sensor's status is detected, simplifying the detection method and improving detection efficiency. Simultaneously, in conjunction with transfer devices such as robotic arms, automation of the detection process is easily achieved, further improving detection efficiency.
[0034] In some feasible configurations, the base 1 is a U-shaped box, with the conductive rod 31 and wiring hole 32 located on opposite sides of the base 1, and the socket module 4 located in the center of the base 1 to facilitate sensor placement. The conductive rod 31 can be cylindrical, with a wire inside. A plug that mates with the wiring hole 32 is located at the front end of the conductive rod 31, and the wiring hole 32 serves as a socket for the plug. The socket module 4 is configured according to the wiring position and specifications of the sensor to be detected, and the driving component 33 can be selected as a linear drive mechanism such as an electric actuator.
[0035] The power supply module 21 is a power supply module configured according to the specifications of the sensor under test. It can be powered by a battery or directly by a common circuit. The voltage conversion, AC / DC conversion, and other electronic modules involved are common existing technologies and will not be described in detail here. The load module can be a resistor or other load. The control module includes a microcontroller control module. The current adjustment module can be an adjustable resistor. The microcontroller control module controls the resistance value, thereby changing the circuit current to test the sensor. The display module is a display screen, which is connected to the microcontroller control module to display the detection results, detection current, and other data.
[0036] As one specific embodiment of a test fixture for a Hall sensor provided in the application, a push switch 34 is fixedly installed on the base 1. The push switch 34 is connected to the drive unit 33 and is located on one side of the socket module 4.
[0037] Overall, by setting up a push switch 34, pressing the sensor during installation triggers the drive unit 33, which in turn drives the conductive rod 31 into the detection state.
[0038] As another specific embodiment of the test fixture for Hall sensor provided in the application, the driving component 33 includes a driving motor 331, a cam 332 is fixedly installed at the output end of the driving motor 331, the cam 332 abuts against one end of the conductive rod 31, and a reset spring 333 is installed between the conductive rod 31 and the base 1.
[0039] It should be understood that by setting the cam 332 to drive the conductive rod 31, the conductive rod 31 part has a faster response speed, which facilitates the improvement of detection efficiency.
[0040] In some feasible embodiments, a mounting element is installed at the end of the conductive rod 31, and a roller is rotatably mounted on the mounting element. The roller contacts the side of the cam 332, which is rotatably mounted on the base 1.
[0041] As a specific embodiment of a test fixture for a Hall sensor provided in the application, the base 1 includes a mounting part 11, a replaceable cover 12 is detachably mounted on the upper end of the mounting part 11, a socket module 4 is mounted on the replaceable cover 12, and the socket module 4 is plugged into and connected to the power supply module 21 and the display module.
[0042] It should be understood that different sensors have different shapes and sizes. By setting the replaceable cover 12, it is easy to adjust the distance between the replaceable cover 12 and the conductive rod 31. At the same time, by replacing the replaceable cover 12, the socket module 4 that adapts to the sensor pins can be replaced, so as to adapt to the detection work of different sensors.
[0043] Furthermore, the mounting section 11 is fixedly mounted with multiple slide rails 13 from top to bottom, and the replaceable cover 12 is inserted and mounted on the slide rails 13.
[0044] It should be understood that the slide rail 13 facilitates the installation and removal of the replaceable cover 12.
[0045] In some feasible embodiments, the replaceable cover 12 is a rectangular plate, and the slide rail 13 includes multiple rectangular strips, with interlocking slots formed between adjacent rectangular strips.
[0046] As one specific embodiment of the test fixture for a Hall sensor provided in this application, please refer to [link / reference]. Figure 2 The wiring hole 32 includes a tube 321, which has multiple through holes arranged in a circumferential array. A V-shaped spring 322 is installed in the through holes, and the V-shaped spring 322 is connected to a load module.
[0047] It should be understood that by setting the V-shaped spring 322, it is easy to form an effective connection after the conductive rod 31 is inserted.
[0048] As one specific embodiment of the test fixture for a Hall sensor provided in this application, please refer to [link / reference]. Figure 3 The conductive rod 31 includes a conductive part 311, and an insulating part 312 is covered on the outside of the conductive part 311. An insulating tube 313 is slidably installed at one end of the conductive part 311 near the wiring hole 32. A spring is provided between the insulating tube 313 and the insulating part 312. The diameter of the insulating tube 313 is larger than that of the wiring hole 32.
[0049] It should be understood that by setting a sliding insulating tube 313, the conductive rod 31 is kept in an insulating state when it is not in contact with the wiring hole 32, thus avoiding contact with external conductive objects or other power sources and preventing damage.
[0050] In some feasible embodiments, the insulating tube 313 is a plastic tube, which is sleeved on the outside of the insulating part 312.
[0051] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A test fixture for a Hall sensor, characterized in that, include: Base (1), wherein the base (1) is box-shaped; A power supply module (21) is fixedly installed inside the base (1); A load module, which is fixedly installed inside the base (1); A conductive rod (31) is slidably mounted on the base (1); Wiring hole (32), the wiring hole (32) is fixedly installed on the base (1), and the wiring hole (32) is coaxial with the conductive rod (31); A driving component (33) is fixedly installed on the base (1), and the output end of the driving component (33) is fixedly connected to the conductive rod (31) to drive the conductive rod (31) to slide. A socket module (4) is installed on the upper surface of the base (1). Pins are fixedly installed on the socket module (4), and the pins are adapted to sensor pins. The control module includes a current regulation module and a display module; The power supply module (21) is electrically connected in sequence to the current adjustment module, the conductive rod (31), and the load module with the wiring hole (32). The socket module (4) is electrically connected to the power supply module (21) and the display module. The drive unit (33) is connected to the power supply module (21) and the control module.
2. The testing fixture for a Hall sensor according to claim 1, characterized in that: The base (1) is fixedly equipped with a push switch (34), which is connected to the drive unit (33). The push switch (34) is located on one side of the socket module (4).
3. The testing fixture for a Hall sensor according to claim 1, characterized in that: The driving component (33) includes a driving motor (331), and a cam (332) is fixedly installed at the output end of the driving motor (331). The cam (332) abuts against one end of the conductive rod (31), and a return spring (333) is installed between the conductive rod (31) and the base (1).
4. The testing fixture for a Hall sensor according to claim 1, characterized in that: The base (1) includes a mounting part (11), and a replaceable cover (12) is detachably mounted on the upper end of the mounting part (11). The socket module (4) is mounted on the replaceable cover (12), and the socket module (4) is plugged into and connected to the power supply module (21) and the display module.
5. A test fixture for a Hall sensor according to claim 1, characterized in that: The wiring hole (32) includes a tube (321), which has multiple through holes arranged in a circumferential array. A V-shaped spring (322) is installed in the through hole, and the V-shaped spring (322) is connected to the load module.
6. A test fixture for a Hall sensor according to claim 1, characterized in that: The conductive rod (31) includes a conductive part (311), and an insulating part (312) is covered on the outside of the conductive part (311). An insulating tube (313) is slidably installed on one end of the conductive part (311) near the wiring hole (32). A spring is provided between the insulating tube (313) and the insulating part (312). The diameter of the insulating tube (313) is larger than that of the wiring hole (32).
7. A test fixture for a Hall sensor according to claim 4, characterized in that: The mounting part (11) has multiple slide rails (13) fixedly installed from top to bottom, and the replaceable cover (12) is inserted into the slide rails (13).