Replacement-free sensitivity self-adjusting galvanometer device

Abstract

The utility model relates to the technical field of fluid detection, in particular to a replacement-free self-adjustable sensitivity flow meter device which comprises a shell, a detection mechanism, an adjusting mechanism and a display mechanism. A flow sensor is arranged in the shell and fixedly connected with the shell through a connecting piece, and the flow sensor is connected with a display mechanism through a signal transmission part. The adjusting mechanism comprises an adjusting knob and an adjusting rod, the adjusting rod is connected with the signal processor, and the sensitivity of the flow sensor is adjusted by rotating the adjusting knob. The display mechanism comprises a display screen and a signal converter, the display screen is provided with a flow display area and a sensitivity display area, and an indicator lamp displays the current sensitivity state. Accurate detection of the fluid flow can be achieved, the sensitivity is adjusted in real time according to actual requirements, the sensor does not need to be replaced, the maintenance cost and time of equipment are reduced, the reliability of the equipment is improved, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This utility model belongs to the field of fluid monitoring technology, specifically a self-adjustable sensitivity flow meter device that does not require replacement. Background Technology

[0002] In the fields of industrial inspection and fluid monitoring, flowmeters are widely used to detect fluid flow in pipelines, particularly in industries such as petroleum, chemical, and water treatment. Existing flowmeters typically have a fixed sensitivity, which is difficult to adjust once installed, causing several problems in practical applications. First, flowmeters with fixed sensitivity often fail to adapt to different fluid conditions and operating scenarios, resulting in inaccurate detection results. Second, when sensitivity adjustment is needed, the entire flowmeter device often needs to be replaced, increasing maintenance costs and affecting continuous operation. Furthermore, existing flowmeters lack adaptive adjustment capabilities, failing to automatically adjust sensitivity according to actual fluid changes, which is particularly inconvenient in dynamically changing working environments. Therefore, developing a flowmeter device that requires no replacement and can self-adjust its sensitivity to improve detection accuracy and adaptability is a pressing technical challenge. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a self-adjustable sensitivity flow meter device that does not require replacement, achieved by the following specific technical means: a self-adjustable sensitivity flow meter device that does not require replacement includes a housing, in which a detection mechanism for detecting fluid flow is disposed, the detection mechanism being fixedly connected to the housing via a connecting member, and a display mechanism for displaying the detection result is disposed on the upper end face of the housing; the detection mechanism includes a flow sensor disposed within the housing, and the flow sensor being provided with a signal transmission unit for transmitting the detected flow signal to the display mechanism.

[0004] The housing is equipped with an adjustment mechanism for adjusting the sensitivity of the flow sensor. The adjustment mechanism includes an adjustment knob located on the side wall of the housing, and an adjustment rod that cooperates with the adjustment knob for adjusting the internal parameters of the flow sensor. The adjustment mechanism also includes a signal processor located inside the housing. The signal processor is electrically connected to the flow sensor and the adjustment rod and is used to adjust the sensitivity of the flow sensor in real time according to the adjustment range of the adjustment rod.

[0005] The display mechanism includes a display screen disposed on the upper surface of the housing, and a display panel disposed on the display screen for displaying the flow detection results. The display panel is provided with an indicator light for displaying the adjusted sensitivity. The display mechanism also includes a signal converter disposed inside the housing. The signal converter is electrically connected to the flow sensor and the display screen and is used to convert the signal detected by the flow sensor into visualized flow data.

[0006] As a preferred embodiment of this utility model, the flow sensor includes a flow detection tube, a first sensor, and a second sensor. The flow detection tube is fixedly installed inside the housing, and the first sensor and the second sensor are installed symmetrically in front and behind the flow detection tube. The first sensor and the second sensor are used to detect the flow rate and velocity of the fluid, respectively.

[0007] In a preferred embodiment of this invention, the signal transmission unit includes a first wire and a second wire. The first sensor and the second sensor are electrically connected to the signal processor via the first wire, and the signal processor is electrically connected to the display screen via the second wire.

[0008] As a preferred embodiment of this utility model, the adjusting rod includes an inner rod and an outer rod. The inner rod is fixedly installed on the adjusting knob, and the inner rod is threadedly connected to the outer rod. The outer rod is connected to the signal processor. The position of the inner rod in the outer rod is adjusted by rotating the adjusting knob, thereby adjusting the output parameters of the signal processor.

[0009] As a preferred embodiment of this utility model, the signal processor includes a microprocessor and a memory. The microprocessor is electrically connected to the memory, which stores parameter settings for different sensitivities. The microprocessor reads the corresponding parameters from the memory according to the adjustment range of the adjustment lever and adjusts the sensitivity of the flow sensor in real time.

[0010] As a preferred embodiment of this utility model, the display panel includes a flow rate display area and a sensitivity display area. The flow rate display area is used to display the current flow rate value of the fluid, and the sensitivity display area is used to display the current sensitivity of the flow sensor.

[0011] As a preferred embodiment of this utility model, the indicator light includes a green indicator light and a red indicator light. The green indicator light is used to indicate that the flow sensor is in a normal sensitivity state, and the red indicator light is used to indicate that the flow sensor is in a high sensitivity state.

[0012] As a preferred embodiment of this utility model, the signal converter includes an A / D converter and a D / A converter. The A / D converter is electrically connected to the flow sensor and is used to convert the analog signal of the flow sensor into a digital signal. The D / A converter is electrically connected to the display screen and is used to convert the digital signal into an analog signal and display it on the display screen.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The self-adjustable sensitivity flow meter device that does not require replacement achieves accurate detection of fluid flow through the coordinated use of the detection mechanism, adjustment mechanism and display mechanism. It can also adjust the sensitivity of the flow sensor in real time according to actual needs without replacing the sensor, thereby reducing the maintenance cost and time of the equipment and improving the reliability and service life of the equipment.

[0014] 2. This self-adjusting sensitivity flow meter device, which does not require replacement, adjusts the sensitivity of the flow sensor before testing through a set adjustment mechanism, and monitors and adjusts it in real time during the testing process through a signal processor, ensuring the detection accuracy of the flow sensor under different operating conditions and improving the accuracy and consistency of the test results.

[0015] 3. This self-adjusting sensitivity flow meter device, which does not require replacement, displays the flow data detected by the flow sensor and the current sensitivity status on the screen in real time through the set display mechanism. This allows operators to understand the working status of the equipment in a timely manner, improving the user-friendliness and ease of operation of the equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the internal structure of the shell of this utility model.

[0018] Figure 3 This is a schematic diagram of the flow sensor structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the adjustment mechanism of this utility model.

[0020] Figure 5 This is a schematic diagram of the display mechanism structure of this utility model.

[0021] Figure 6 for Figure 4 A magnified structural diagram of point A in the middle.

[0022] In the diagram: 1. Housing; 2. Detection mechanism; 3. Display mechanism; 4. Adjustment mechanism; 5. Flow sensor; 6. Signal transmission unit; 7. Flow detection tube; 8. First sensor; 9. Second sensor; 10. Adjustment knob; 11. Adjustment rod; 12. Inner rod; 13. Outer rod; 14. Signal processor; 15. Microprocessor; 16. Memory; 17. Display screen; 18. Display panel; 19. Flow display area; 20. Sensitivity display area; 21. Green indicator light; 22. Red indicator light; 23. Signal converter; 24. A / D converter; 25. D / A converter. Detailed Implementation

[0023] This invention provides a self-adjusting sensitivity galvanometer device that requires no replacement, mainly comprising a housing 1, a detection mechanism 2, a display mechanism 3, and an adjustment mechanism 4. The specific embodiments of this invention are described in detail below with reference to specific examples and accompanying drawings.

[0024] like Figure 1 As shown, a self-adjusting sensitivity flow meter device that requires no replacement includes a housing 1. The housing 1 is a closed shell used to protect the internal mechanisms from interference and damage from the external environment. A detection mechanism 2 for detecting fluid flow is disposed inside the housing 1, and the detection mechanism 2 is fixedly connected to the housing 1 via a connecting piece. A display mechanism 3 for displaying the detection results is disposed on the upper surface of the housing 1, and the display mechanism 3 includes a display screen 17 and a display panel 18. An adjustment mechanism 4 for adjusting the sensitivity of a flow sensor 5 is disposed on the side wall of the housing 1, and the adjustment mechanism 4 includes an adjustment knob 10 and an adjustment rod 11.

[0025] like Figure 2 As shown, the detection mechanism 2 includes a flow sensor 5 disposed within the housing 1. The flow sensor 5 is used to detect the flow rate of the fluid, and its structure is as follows: Figure 3 As shown. The flow sensor 5 includes a flow detection tube 7, a first sensor 8, and a second sensor 9. The flow detection tube 7 is fixedly installed inside the housing 1 and is used to guide the fluid flow through the detection tube to ensure that the fluid flows stably through the detection area. The first sensor 8 and the second sensor 9 are installed inside the flow detection tube 7 and are symmetrical front to back. The first sensor 8 is used to detect the flow rate of the fluid, while the second sensor 9 is used to detect the flow velocity of the fluid. The first sensor 8 and the second sensor 9 are electrically connected to the signal processor 14 through the first wire 6, respectively, and transmit the detected flow rate signal and flow velocity signal to the signal processor 14.

[0026] The signal transmission unit 6 includes a first wire 6 and a second wire 6. The first wire 6 is used to transmit the flow rate signal and flow velocity signal detected by the first sensor 8 and the second sensor 9 to the signal processor 14. The second wire 6 is used to transmit the signal processed by the signal processor 14 to the display screen 17. The design of the signal transmission unit 6 ensures the stability and reliability of the signal during transmission.

[0027] like Figure 4As shown, the adjustment mechanism 4 includes an adjustment knob 10 and an adjustment rod 11 disposed on the side wall of the housing 1. The adjustment knob 10 is an externally operable knob used to adjust the sensitivity of the flow sensor 5. An inner rod 12 is fixedly mounted on the adjustment knob 10, and the inner rod 12 is threadedly connected to an outer rod 13. The outer rod 13 is connected to the signal processor 14. By rotating the adjustment knob 10, the position of the inner rod 12 within the outer rod 13 is adjusted, thereby adjusting the output parameters of the signal processor 14. The design of the adjustment knob 10 allows the operator to achieve fine adjustment of the sensitivity of the flow sensor 5 through simple manual operation.

[0028] like Figure 5 As shown, the display mechanism 3 includes a display screen 17 and a display panel 18 disposed on the upper surface of the housing 1. The display panel 18 has a flow rate display area 19 and a sensitivity display area 20. The flow rate display area 19 displays the current flow rate of the fluid, and the sensitivity display area 20 displays the current sensitivity of the flow sensor 5. The display panel 18 also has indicator lights, including a green indicator light 21 and a red indicator light 22. The green indicator light 21 indicates that the flow sensor 5 is in a normal sensitivity state, and the red indicator light 22 indicates that the flow sensor 5 is in a high sensitivity state. The indicator light design allows the operator to intuitively understand the current operating status of the flow sensor 5.

[0029] like Figure 2 and Figure 4 As shown, the signal processor 14 includes a microprocessor 15 and a memory 16. The microprocessor 15 is electrically connected to the memory 16, which stores parameter settings for different sensitivities. The microprocessor 15 reads the corresponding parameters from the memory 16 according to the adjustment range of the adjustment lever 11, and adjusts the sensitivity of the flow sensor 5 in real time. The microprocessor 15 is also responsible for processing the signals transmitted from the first sensor 8 and the second sensor 9, calculating the flow rate and velocity values ​​of the fluid through an internal algorithm, and transmitting these data to the display screen 17 for display via the second wire 6.

[0030] like Figure 5 As shown, signal converter 23 includes an A / D converter 24 and a D / A converter 25. The A / D converter 24 is electrically connected to the flow sensor 5 and converts the analog signal detected by the flow sensor 5 into a digital signal. The D / A converter 25 is electrically connected to the display screen 17 and converts the digital signal processed by the microprocessor 15 into an analog signal for display on the display screen 17. The design of signal converter 23 ensures efficient conversion between different signal formats, improving the accuracy and clarity of the displayed data.

[0031] The specific operation process of this utility model is as follows: First, the operator installs the flow meter device on the pipe where the fluid flow rate needs to be detected. When the fluid passes through the flow detection pipe 7, the first sensor 8 detects the fluid flow rate, and the second sensor 9 detects the fluid velocity. The first sensor 8 and the second sensor 9 transmit the detected flow rate signal and velocity signal to the signal processor 14 through the first wire 6, respectively. After receiving these signals, the microprocessor 15 in the signal processor 14 calculates the current fluid flow rate value and velocity value through an internal algorithm, and sends these data to the A / D converter 24 in the signal converter 23 for analog-to-digital conversion. The A / D converter 24 sends the converted digital signal to the microprocessor 15, and the microprocessor 15 then converts these digital signals to analog signals through the D / A converter 25, and finally displays them on the display screen 17.

[0032] In actual use, the operator can adjust the sensitivity of the flow sensor 5 by adjusting the knob 10 according to actual needs. When the adjustment knob 10 is rotated, the position of the inner rod 12 within the outer rod 13 changes, and the adjustment range of the adjustment rod 11 is transmitted to the signal processor 14. The microprocessor 15 in the signal processor 14 reads the corresponding parameters in the memory 16 according to the adjustment range of the adjustment rod 11, and adjusts the sensitivity of the flow sensor 5 in real time. For example, when it is necessary to detect low flow, the operator can rotate the adjustment knob 10 to the high sensitivity position. The microprocessor 15 will read the high sensitivity parameter setting in the memory 16, thereby improving the detection accuracy of the flow sensor 5. At this time, the red indicator light 22 lights up, and the sensitivity display area 20 of the display panel 18 shows that the flow sensor 5 is currently in a high sensitivity state. When high flow needs to be detected, the operator can rotate the adjustment knob 10 to the normal sensitivity position. The microprocessor 15 will read the normal sensitivity parameter setting in the memory 16 to expand the detection range of the flow sensor 5. At this time, the green indicator light 21 will light up, and the sensitivity display area 20 of the display panel 18 will show that the flow sensor 5 is currently in the normal sensitivity state.

[0033] In a specific application scenario, let's assume this flow meter is used in a pipeline flow monitoring system in industrial production. First, the operator installs the flow meter on the pipeline to be monitored, ensuring a proper connection between the flow detection tube 7 and the pipeline, allowing fluid to flow smoothly through it. When low flow rates need to be detected during production, the operator can rotate the adjustment knob 10 to the high-sensitivity position to improve detection accuracy and ensure even minute changes in low flow rates are accurately captured. When high flow rates need to be detected, the operator can rotate the adjustment knob 10 to the normal sensitivity position to expand the detection range and ensure accurate and reliable results for high flow rates. Through such adjustments, the flow meter maintains optimal detection performance under different operating conditions, effectively improving the reliability and stability of the monitoring system.

[0034] The design of the adjustment mechanism 4 and display mechanism 3 in this invention allows operators to easily adjust and view the sensitivity status of the flow sensor 5. The rotation of the adjustment knob 10 is simple and easy, and the intuitive display of the indicator lights allows operators to quickly understand the working status of the flow sensor 5. The flow display area 19 and sensitivity display area 20 on the display panel 18 respectively display the current flow value and sensitivity status, facilitating real-time monitoring of the equipment's operation.

[0035] Furthermore, the design of the microprocessor 15 and memory 16 in the signal processor 14 enables automated and precise adjustment of the sensitivity of the flow sensor 5. The microprocessor 15 automatically reads the corresponding sensitivity parameters from the memory 16 based on the adjustment range of the adjustment lever 11 and adjusts the operating state of the flow sensor 5 in real time, thereby ensuring the accuracy and consistency of the detection results. This design not only reduces operator intervention but also improves the intelligence level of the equipment.

[0036] In summary, this invention provides a self-adjusting sensitivity flow meter device that requires no replacement. Through the coordinated use of the detection mechanism 2, adjustment mechanism 4, and display mechanism 3, it achieves accurate detection of fluid flow rate. Furthermore, the sensitivity of the flow sensor 5 can be adjusted in real time according to actual needs, eliminating the need for sensor replacement, reducing equipment maintenance costs and time, and improving equipment reliability and lifespan. The fine adjustment of the adjustment mechanism 4 and the intuitive display of the display mechanism 3 allow operators to easily operate and monitor the equipment, improving user-friendliness and ease of operation. The design of the signal processor 14 ensures the detection accuracy of the flow sensor 5 under different operating conditions, improving the accuracy and consistency of the detection results. This invention has broad application prospects in pipeline flow monitoring systems in industrial production.

[0037] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A self-adjustable sensitivity galvanometer device that does not require replacement, comprising a housing (1), characterized in that: The housing (1) is provided with a detection mechanism (2) for detecting fluid flow rate. The detection mechanism (2) is fixedly connected to the housing (1) through a connecting piece. The upper surface of the housing (1) is provided with a display mechanism (3) for displaying the detection results. The housing (1) is provided with an adjustment mechanism (4) for adjusting the sensitivity of the flow sensor (5).

2. The self-adjustable sensitivity flowmeter device that does not require replacement according to claim 1, characterized in that: The detection mechanism (2) includes a flow sensor (5) disposed in the housing (1), and the flow sensor (5) is provided with a signal transmission part (6) for transmitting the detected flow signal to the display mechanism (3).

3. The self-adjustable sensitivity flowmeter device that does not require replacement according to claim 2, characterized in that: The flow sensor (5) includes a flow detection tube (7), a first sensor (8) and a second sensor (9). The flow detection tube (7) is fixedly installed inside the housing (1). The first sensor (8) and the second sensor (9) are installed symmetrically in front and behind inside the flow detection tube (7). The first sensor (8) and the second sensor (9) are used to detect the flow rate and velocity of the fluid, respectively.

4. The self-adjustable sensitivity flowmeter device that does not require replacement according to claim 3, characterized in that: The signal transmission unit (6) includes a first wire (6) and a second wire (6). The first sensor (8) and the second sensor (9) are electrically connected to the signal processor (14) through the first wire (6). The signal processor (14) is electrically connected to the display screen (17) through the second wire (6).

5. The self-adjustable sensitivity galvanometer device that does not require replacement according to claim 1, characterized in that: The adjustment mechanism (4) includes an adjustment knob (10) disposed on the side wall of the housing (1). An adjustment rod (11) is disposed on the adjustment knob (10) and is used to adjust the internal parameters of the flow sensor (5). The adjustment rod (11) includes an inner rod (12) and an outer rod (13). The inner rod (12) is fixedly installed on the adjustment knob (10). The inner rod (12) is threadedly connected to the outer rod (13). The outer rod (13) is connected to the signal processor (14). The position of the inner rod (12) in the outer rod (13) is adjusted by rotating the adjustment knob (10), thereby adjusting the output parameters of the signal processor (14).

6. The self-adjustable sensitivity flowmeter device that does not require replacement according to claim 1, characterized in that: The adjustment mechanism (4) also includes a signal processor (14) disposed in the housing (1). The signal processor (14) is electrically connected to the flow sensor (5) and the adjustment rod (11) and is used to adjust the sensitivity of the flow sensor (5) in real time according to the adjustment range of the adjustment rod (11).

7. The self-adjustable sensitivity flowmeter device that does not require replacement according to claim 1, characterized in that: The display mechanism (3) includes a display screen (17) disposed on the upper surface of the housing (1). The display screen (17) is provided with a display panel (18) that cooperates with it and is used to display the flow detection result. The display panel (18) is provided with an indicator light for displaying the adjusted sensitivity. The display panel (18) includes a flow display area (19) and a sensitivity display area (20). The flow display area (19) is used to display the current flow value of the fluid, and the sensitivity display area (20) is used to display the current sensitivity of the flow sensor (5).

8. A self-adjustable sensitivity flowmeter device that does not require replacement according to claim 7, characterized in that: The indicator lights include a green indicator light (21) and a red indicator light (22). The green indicator light (21) is used to indicate that the flow sensor (5) is in a normal sensitivity state, and the red indicator light (22) is used to indicate that the flow sensor (5) is in a high sensitivity state.

9. A self-adjustable sensitivity flowmeter device that does not require replacement according to claim 6, characterized in that: The signal processor (14) includes a microprocessor (15) and a memory (16). The microprocessor (15) is electrically connected to the memory (16). The memory (16) stores parameter settings with different sensitivities. The microprocessor (15) reads the corresponding parameters in the memory (16) according to the adjustment range of the adjustment lever (11) and adjusts the sensitivity of the flow sensor (5) in real time.

10. A self-adjustable sensitivity flowmeter device that does not require replacement according to claim 7, characterized in that: The display mechanism (3) also includes a signal converter (23) disposed inside the housing (1). The signal converter (23) includes an A / D converter (24) and a D / A converter (25). The A / D converter (24) is electrically connected to the flow sensor (5) and is used to convert the analog signal of the flow sensor (5) into a digital signal. The D / A converter (25) is electrically connected to the display screen (17) and is used to convert the digital signal into an analog signal and display it on the display screen (17).

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