Visual inspection photographing module

The automated detection of freeze-dried powder drugs by using a visual inspection and photography module solves the problems of low efficiency and errors in manual detection of powdered drugs, and achieves highly efficient automated detection.

CN223940797UActive Publication Date: 2026-02-24SHANGHAI UNIV OF MEDICINE & HEALTH SCI
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Patent Information

Application Number
CN202520035575.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-24
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

In the existing pharmaceutical production process, the detection efficiency of powdered drugs is low and manual detection is prone to errors, increasing labor costs.

Method used

The system employs a visual inspection and photography module, which includes an inspection box body, a photography mechanism, a support unit, a height adjustment unit, a front-facing shooting unit, and a sensor. The sensor controls the camera to take pictures and uses a light source to improve clarity. The rotating rod adjusts the shooting angle to achieve automated inspection.

Benefits of technology

It has enabled automated testing of freeze-dried powder drugs, avoiding the errors of manual testing and improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of visual inspection, in particular to a visual inspection photographing module which comprises a detection box body, a plurality of photographing mechanisms, a plurality of supporting units, a plurality of height adjusting units, a front photographing unit, a line body and a first sensor, and each photographing mechanism comprises a first camera, a light source, a circular ring, a fixing plate, an L-shaped plate and a rotating rod. A bottle is placed on the line body and conveyed through the line body, when the bottle passes through the first sensor, the first sensor sends out feedback, then the first camera shoots and acquires images, freeze-dried powder in the bottle is analyzed and detected, and through the arrangement of the light source, the first camera shoots more clearly, and the quality of the freeze-dried powder is improved. The first camera can be driven to rotate through the rotating rod, and then the shooting angle is adjusted, so that the device can automatically detect freeze-dried powder, careless mistakes caused by manual detection are avoided, and the device is high in detection efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to visual inspection technical field especially relates to a visual inspection photographing module. BACKGROUND

[0002] Medicine is used for preventing and treating disease article, medicine production process, put medicine into the bottle, in order to subsequent sale, but the powdery medicine is put into the bottle and appears the adverse state such as wall sticking, not powdering and empty bottle.

[0003] In the prior art, the freeze-dried powder medicine in the bottle is detected one by one by manual, whether wall sticking, not powdering and empty bottle occur is checked, and unqualified products are sorted out.

[0004] But in the prior art, the current manual detection is not only inefficient, increases the labor cost, and manual detection is prone to omissions. UTILITY MODEL CONTENTS

[0005] The utility model discloses a visual inspection photographing module, solve the prior art in the current manual detection, not only inefficient, increase the labor cost, and manual detection is prone to omissions problem.

[0006] To achieve the above object, the utility model provides a visual inspection photographing module, including detection box body, a plurality of photographing mechanism, a plurality of support unit, a plurality of height adjusting unit, front shooting unit, line body and first sensor, every photographing mechanism includes first camera, light source, ring, fixed plate, L shaped board and swivel rod, a plurality of height adjusting unit is arranged at inside of detection box body respectively, a plurality of support unit is arranged on line body respectively, line body is arranged at inside of detection box body, front shooting unit is arranged on line body, first sensor is arranged on line body, swivel rod is arranged on corresponding height adjusting unit and corresponding support unit, L shaped board is fixedly connected with swivel rod, one end of fixed plate is fixedly connected with L shaped board, the other end of fixed plate is fixedly connected with ring, light source is fixedly connected with ring, and first camera is arranged on L shaped board.

[0007] Among them, every height adjusting unit includes U shaped adjusting block, vertical rod, hand wheel, pivot and hand screw bolt, the threaded hole is formed in U shaped adjusting block, the adjusting groove is formed in vertical rod, vertical rod is arranged at inside of detection box body, U shaped adjusting block is arranged on vertical rod, one end of pivot is rotationally connected with U shaped adjusting block, the other end of pivot is fixedly connected with hand wheel, pivot is matched with adjusting groove, and hand screw bolt is matched with threaded hole.

[0008] The front-facing shooting unit includes a first base, a first fixing rod, a mounting plate, a second camera, a backlight panel, a backlight base, and a second sensor. The first base is fixedly connected to the front end of the line body, the first fixing rod is disposed on the first base, the mounting plate is fixedly connected to the upper end of the first fixing rod, the second camera is fixedly connected to the upper end of the mounting plate, the second sensor is disposed on the line body, the backlight base is fixedly connected to the rear end of the line body, the backlight panel is fixedly connected to the upper end of the backlight base, and the second camera is located directly in front of the backlight panel.

[0009] Each of the support units includes a second base, a second fixing rod, and a locking block. The second base is disposed on the line body, the second fixing rod is disposed on the second base, and the locking block is disposed on the second fixing rod.

[0010] This utility model discloses a visual inspection and imaging module. A bottle is placed on a conveyor belt, which transports the bottle. When the bottle passes a first sensor, the first sensor sends a feedback signal, triggering a first camera to capture an image. This image is then used to analyze and detect the freeze-dried powder inside the bottle. The light source is configured to ensure clearer images from the first camera. A rotating rod allows the first camera to be rotated, adjusting the shooting angle. This device enables automated detection of freeze-dried powder, avoiding errors that can occur with manual inspection, and offers high detection efficiency. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a partial structural schematic diagram of the present invention.

[0014] Figure 3 This is a partial top view of the present invention.

[0015] Figure 4 This is the utility model Figure 2 Enlarged view of the local structure at point A.

[0016] Figure 5 This is a schematic diagram of the height adjustment unit of this utility model.

[0017] 101-Detection box body, 102-Line body, 103-First sensor, 104-First camera, 105-Light source, 106-Circular ring, 107-Fixing plate, 108-L-shaped plate, 109-Rotating rod, 110-U-shaped adjusting block, 111-Vertical rod, 112-Handwheel, 113-Rotating shaft, 114-Hand-tightening bolt, 115-Threaded hole, 116-Adjusting groove, 117-First base, 118-First fixing rod, 119-Mounting plate, 120-Second camera, 121-Second sensor, 122-Backlight panel, 123-Backlight base, 124-Locking block, 125-Second base, 126-Second fixing rod. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] Please see Figures 1 to 5 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a partial structural schematic diagram of the present invention. Figure 3 This is a partial top view of the present invention. Figure 4 This is the utility model Figure 2 Enlarged view of the local structure at point A. Figure 5 This is a schematic diagram of the height adjustment unit of this utility model.

[0020] This utility model provides a visual inspection and imaging module, including an inspection box body 101, multiple imaging mechanisms, multiple support units, multiple height adjustment units, a front-facing imaging unit, a line body 102, and a first sensor 103. Each imaging mechanism includes a first camera 104, a light source 105, a ring 106, a fixing plate 107, an L-shaped plate 108, and a rotating rod 109. The multiple height adjustment units are respectively disposed inside the inspection box body 101, and the multiple support units are respectively disposed on the line body 102. The line body 102 is disposed on the inspection box body 101. Inside 01, the front-facing shooting unit is mounted on the line body 102, the first sensor 103 is mounted on the line body 102, the rotating rod 109 is mounted on the corresponding height adjustment unit and the corresponding support unit, the L-shaped plate 108 is fixedly connected to the rotating rod 109, one end of the fixing plate 107 is fixedly connected to the L-shaped plate 108, the other end of the fixing plate 107 is fixedly connected to the ring 106, the light source 105 is fixedly connected to the ring 106, and the first camera 104 is mounted on the L-shaped plate 108.

[0021] In this embodiment, the bottle is placed on the conveyor 102 and transported by the conveyor 102. When the bottle passes the first sensor 103, the first sensor 103 sends a feedback, and then the first camera 104 takes an image to analyze and detect the freeze-dried powder in the bottle. The light source 105 makes the first camera 104 capture clearer images. The rotating rod 109 can drive the first camera 104 to rotate, thereby adjusting the shooting angle. The first cameras 104, which are set on multiple height adjustment units, detect whether there is freeze-dried powder adhering to the bottle cap or not powdered. Thus, this device can automatically detect freeze-dried powder, avoiding the omissions that may occur during manual detection, and the device has high detection efficiency.

[0022] Furthermore, each height adjustment unit includes a U-shaped adjustment block 110, a vertical rod 111, a handwheel 112, a rotating shaft 113, and a hand-tightening bolt 114. The U-shaped adjustment block 110 has a threaded hole 115, and the vertical rod 111 has an adjustment groove 116. The vertical rod 111 is disposed inside the detection box body 101, and the U-shaped adjustment block 110 is disposed on the vertical rod 111. One end of the rotating shaft 113 is rotatably adapted to the U-shaped adjustment block 110, and the other end of the rotating shaft 113 is fixedly connected to the handwheel 112. The rotating shaft 113 is adapted to the adjustment groove 116, and the hand-tightening bolt 114 is adapted to the threaded hole 115.

[0023] In this embodiment, the U-shaped adjusting block 110 has a certain degree of flexibility. By turning the hand-tightening bolt 114 to match the threaded hole 115, the clamping degree of the U-shaped adjusting block 110 can be adjusted, thereby fixing the U-shaped adjusting block 110 on the vertical rod 111. By rotating the handwheel 112, the rotating shaft 113 is driven to rotate, so that the rotating shaft 113 cooperates with the adjusting groove 116, thereby driving the U-shaped adjusting block 110 to adjust its height, thereby adjusting the height of the first camera 104 installed on the height adjustment unit. By rotating the rotating rod 109, the shooting angle of the first camera 104 can also be adjusted.

[0024] Furthermore, the front-facing shooting unit includes a first base 117, a first fixing rod 118, a mounting plate 119, a second camera 120, a backlight panel 122, a backlight base 123, and a second sensor 121. The first base 117 is fixedly connected to the front end of the line 102. The first fixing rod 118 is disposed on the first base 117. The mounting plate 119 is fixedly connected to the upper end of the first fixing rod 118. The second camera 120 is fixedly connected to the upper end of the mounting plate 119. The second sensor 121 is disposed on the line 102. The backlight base 123 is fixedly connected to the rear end of the line 102. The backlight panel 122 is fixedly connected to the upper end of the backlight base 123, and the second camera 120 is located directly in front of the backlight panel 122.

[0025] In this embodiment, when the bottle passes the second sensor 121, the second camera 120 takes a picture, and with the cooperation of the backlight 122, the picture taken by the second camera 120 is clearer, and the first camera 104 also takes a picture, thereby analyzing and detecting the freeze-dried powder in the bottle.

[0026] Furthermore, each of the support units includes a second base 125, a second fixing rod 126, and a locking block 124. The second base 125 is disposed on the line body 102, the second fixing rod 126 is disposed on the second base 125, and the locking block 124 is disposed on the second fixing rod 126.

[0027] In this embodiment, the locking block 124 is used to fix the rotating rod 109 disposed on the support unit, thereby fixing the first camera 104 disposed on the support unit.

[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A visual inspection and image capture module, characterized in that, It includes the detection box body, multiple imaging mechanisms, multiple support units, multiple height adjustment units, front imaging unit, line body, and first sensor; Each of the photographing mechanisms includes a first camera, a light source, a circular ring, a fixed plate, an L-shaped plate, and a rotating rod. Multiple height adjustment units are respectively disposed inside the detection box body. Multiple support units are respectively disposed on the line body, which is located inside the detection box body. The front-facing photographing unit is disposed on the line body. The first sensor is disposed on the line body. The rotating rod is disposed on the corresponding height adjustment unit and the corresponding support unit. The L-shaped plate is fixedly connected to the rotating rod. One end of the fixed plate is fixedly connected to the L-shaped plate, and the other end of the fixed plate is fixedly connected to the circular ring. The light source is fixedly connected to the circular ring. The first camera is disposed on the L-shaped plate.

2. The visual detection and imaging module as described in claim 1, characterized in that, Each height adjustment unit includes a U-shaped adjustment block, a vertical rod, a handwheel, a rotating shaft, and a hand-tightening bolt. The U-shaped adjustment block has a threaded hole, and the vertical rod has an adjustment groove. The vertical rod is disposed inside the detection box body, and the U-shaped adjustment block is disposed on the vertical rod. One end of the rotating shaft is rotatably adapted to the U-shaped adjustment block, and the other end of the rotating shaft is fixedly connected to the handwheel. The rotating shaft is adapted to the adjustment groove, and the hand-tightening bolt is adapted to the threaded hole.

3. The visual inspection and imaging module as described in claim 2, characterized in that, The front-facing shooting unit includes a first base, a first fixing rod, a mounting plate, a second camera, a backlight panel, a backlight base, and a second sensor. The first base is fixedly connected to the front end of the line body. The first fixing rod is disposed on the first base. The mounting plate is fixedly connected to the upper end of the first fixing rod. The second camera is fixedly connected to the upper end of the mounting plate. The second sensor is disposed on the line body. The backlight base is fixedly connected to the rear end of the line body. The backlight panel is fixedly connected to the upper end of the backlight base, and the second camera is located directly in front of the backlight panel.

4. The visual inspection and imaging module as described in claim 3, characterized in that, Each of the support units includes a second base, a second fixing rod, and a locking block. The second base is disposed on the line body, the second fixing rod is disposed on the second base, and the locking block is disposed on the second fixing rod.