Axle gear magnetic powder inspection device

Abstract

The utility model discloses an axle gear magnetic powder inspection device which comprises a lathe bed, a movable support module is arranged on one side of the top end of the lathe bed, a fixed support module is arranged on the other side of the top end of the lathe bed, a guide rail is fixedly installed on the surface of the top end of the lathe bed, and an opening and closing coil module is arranged on the surface of the top end of the guide rail. A rotating magnetic field magnetizing shell is arranged on one side of the opening and closing coil module, a rotating magnetic field magnetizing module is arranged in the rotating magnetic field magnetizing shell, and the axle is movably installed on the surface of the top end of the lathe bed. Through the cooperation of the opening and closing coil module and the rotating magnetic field magnetization shell, when the device is used, the position of the opening and closing coil module can be adjusted by moving the movable base on the surface of the guide rail, so that magnetic powder inspection operation can be performed on each position on the surface of an axle, and the device can be conveniently used for axles with different lengths.

Description

Technical Field

[0001] This utility model relates to the field of magnetic particle testing technology, specifically to a magnetic particle testing device for axle gears. Background Technology

[0002] Rail transit vehicles with gearboxes or gears are key components that bear the weight of the vehicle and transmit traction and braking forces. They need to have sufficient strength and rigidity to ensure the safety and stability of the vehicle during operation and to withstand various loads generated during vehicle operation, such as vertical loads, traction forces, braking forces, centrifugal forces, etc.

[0003] As a crucial component of passenger cars and urban rail vehicles, the quality of axles directly impacts vehicle safety.

[0004] Existing axle flaw detection methods require operators to hold the flaw detector handheld to inspect the axle, and are inconvenient to adjust for axles of different sizes; therefore, they do not meet current needs. In response, we have proposed an axle and gear magnetic particle flaw detection device. Utility Model Content

[0005] The purpose of this invention is to provide a magnetic particle flaw detection device for axle gears, in order to solve the problems mentioned in the background art, such as the need for operators to hold the flaw detector to inspect the axle, and the inconvenience of adjusting for axles of different sizes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a magnetic particle inspection device for axle gears, comprising a bed, a movable support module on one side of the top of the bed, a fixed support module on the other side of the top of the bed, a guide rail fixedly mounted on the top surface of the bed, an opening and closing coil module on the top surface of the guide rail, a rotating magnetic field magnetization shell on one side of the opening and closing coil module, a rotating magnetic field magnetization module inside the rotating magnetic field magnetization shell, and the axle movably mounted on the top surface of the bed.

[0007] Preferably, the opening and closing coil module includes a movable base, traveling rollers, a front and rear moving cylinder, a first hydraulic cylinder, a first opening and closing coil, a second hydraulic cylinder, and a second opening and closing coil. The movable base is slidably mounted on the surface of the guide rail. The front and rear moving cylinder is fixedly mounted on the top of the movable base. Traveling rollers are movably mounted on both sides of the top of the movable base. Triangular fixing plates are fixedly mounted on both sides of the movable base. The bottom end of each triangular fixing plate is fixedly mounted with a second hydraulic cylinder. The output end of each second hydraulic cylinder is hinged to a second opening and closing coil. The rear side of each triangular fixing plate is fixedly mounted with a first hydraulic cylinder. The output end of each first hydraulic cylinder is interleaved with a first opening and closing coil. The outer end of each first opening and closing coil is movably engaged between the second opening and closing coil and the triangular fixing plate.

[0008] Preferably, the movable support module includes a movable support, a first handle, a first electrode clamping cylinder, and movable rollers. The movable support is movably mounted on one side surface of the top of the bed. The first handle is movably mounted on the outer end of the movable support. The first electrode clamping cylinder is fixedly mounted on the top of the movable support. Two axle support rollers are movably mounted on the end of the movable support near the opening and closing coil module. A magnetized electrode is provided at the end of the first electrode clamping cylinder near the axle support roller. Four movable rollers are provided at the bottom of the movable support.

[0009] Preferably, the fixed support module includes a geared motor, a fixed support, a transmission shaft, a second handle, and a second electrode clamping cylinder. The fixed support is fixedly installed on the other side of the bed surface. The top of the fixed support is fixedly installed with a geared motor. The output end of the geared motor is connected to the transmission shaft via a coupling. The end of the transmission shaft is connected to a drive gear. Both oblique sides of the top of the drive gear are meshed with driven gears. The outer ends of the driven gears are fixedly installed with axle support rollers. The top of the fixed support is fixedly installed with a top plate. The top of the top plate is fixedly installed with a second electrode clamping cylinder. The end of the second electrode clamping cylinder near the opening and closing coil module is provided with a magnetizing electrode. The outer end of the fixed support is movably installed with a second handle.

[0010] Preferably, a control cabinet is provided on one side of the bed, and a control console is provided on the outer surface of the bed. The control console is electrically connected to the control cabinet. Both ends of the axle rest on the top surface of two axle support rollers. Wheels are provided on the outer surface of the axle. The wheels are movably inserted into the interior of the rotating magnetic field magnetization shell. Multiple nozzles are provided at the top of the rotating magnetic field magnetization shell.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model, through the cooperation of the opening and closing coil module and the rotating magnetic field magnetized shell, allows the device to adjust the position of the opening and closing coil module by moving the base on the surface of the guide rail during use, thereby performing magnetic particle inspection on various positions on the axle surface, making the device easy to use for axles of different lengths.

[0013] 2. By combining the fixed support module and the movable support module, this utility model allows the position of the magnetized electrodes on both sides to be adjusted by the first electrode clamping cylinder and the second electrode clamping cylinder respectively during use, thereby adjusting the size of the axle that the device can clamp, making the device convenient for clamping axles of different sizes.

[0014] 3. This utility model, through the cooperation of the rotating magnetic field magnetization shell and the rotating magnetic field magnetization module, allows the device to be used by placing the wheel or gear of the axle inside the rotating magnetic field magnetization shell. The rotating magnetic field magnetization module can then magnetize the wheel or gear, avoiding blind spots and omissions when the wheel or gear is large. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a structural diagram showing the position of the opening and closing coil module of this utility model;

[0017] Figure 3 This is a structural schematic diagram showing the location of the rotating magnetic field magnetization module of this utility model;

[0018] Figure 4 This is a structural diagram showing the location of the movable support module of this utility model;

[0019] Figure 5 This is a structural diagram showing the position of the fixed support module of this utility model.

[0020] In the diagram: 1. Bed; 2. Fixed support module; 3. Moving support module; 4. Opening and closing coil module; 5. Rotating magnetic field magnetization shell; 6. Rotating magnetic field magnetization module; 7. Axle; 8. Control console; 9. Moving base; 10. Traveling roller; 11. Forward and backward moving cylinder; 12. First hydraulic cylinder; 13. First opening and closing coil; 14. Second hydraulic cylinder; 15. Second opening and closing coil; 16. Moving support; 17. First handle; 18. First electrode clamping cylinder; 19. Axle support roller; 20. Moving roller; 21. Gear motor; 22. Fixed support; 23. Drive shaft; 24. Second handle; 25. Second electrode clamping cylinder. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Please see Figures 1 to 5An embodiment of this utility model provides a magnetic particle inspection device for axle gears, comprising a bed 1, a movable support module 3 on one side of the top of the bed 1, a fixed support module 2 on the other side of the top of the bed 1, a guide rail fixedly mounted on the top surface of the bed 1, an opening and closing coil module 4 on the top surface of the guide rail, a rotating magnetic field magnetization shell 5 on one side of the opening and closing coil module 4, a rotating magnetic field magnetization module 6 inside the rotating magnetic field magnetization shell 5, and an axle 7 movably mounted on the top surface of the bed 1.

[0023] By combining the rotating magnetic field magnetization shell 5 and the rotating magnetic field magnetization module 6, the device can be used by placing the wheel or gear of the axle 7 inside the rotating magnetic field magnetization shell 5. The rotating magnetic field magnetization module 6 can then magnetize the wheel or gear, avoiding blind spots and omissions when the wheel or gear is large.

[0024] The opening and closing coil module 4 includes a movable base 9, traveling rollers 10, a front and rear moving cylinder 11, a first hydraulic cylinder 12, a first opening and closing coil 13, a second hydraulic cylinder 14, and a second opening and closing coil 15. The movable base 9 is slidably mounted on the surface of the guide rail. The front and rear moving cylinder 11 is fixedly mounted on the top of the movable base 9. Traveling rollers 10 are movably mounted on both sides of the top of the movable base 9. Triangular fixing plates are fixedly mounted on both sides of the movable base 9. The bottom of the triangular fixing plates is fixedly mounted with the second hydraulic cylinder 14. The output end of the second hydraulic cylinder 14 is hinged to the second opening and closing coil 15. The rear side of the triangular fixing plate is fixedly mounted with the first hydraulic cylinder 12. The output end of the first hydraulic cylinder 12 is connected to the first opening and closing coil 13. The outer end of the first opening and closing coil 13 is movably engaged between the second opening and closing coil 15 and the triangular fixing plate.

[0025] By combining the opening and closing coil module 4 and the rotating magnetic field magnetized shell 5, the position of the opening and closing coil module 4 can be adjusted by moving the movable base 9 on the surface of the guide rail during use, thereby performing magnetic particle inspection on various positions on the surface of the axle 7, making the device easy to use for axles 7 of different lengths.

[0026] The movable support module 3 includes a movable support 16, a first handle 17, a first electrode clamping cylinder 18, and movable rollers 20. The movable support 16 is movably installed on one side surface of the top of the bed 1. The first handle 17 is movably installed on the outer end of the movable support 16. The first electrode clamping cylinder 18 is fixedly installed on the top of the movable support 16. Two axle support rollers 19 are movably installed on the end of the movable support 16 near the opening and closing coil module 4. A magnetized electrode is provided on the end of the first electrode clamping cylinder 18 near the axle support roller 19. Four movable rollers 20 are provided on the bottom end of the movable support 16.

[0027] The fixed support module 2 includes a geared motor 21, a fixed support 22, a transmission shaft 23, a second handle 24, and a second electrode clamping cylinder 25. The fixed support 22 is fixedly installed on the other side of the bed 1. The geared motor 21 is fixedly installed at the top of the fixed support 22. The output end of the geared motor 21 is connected to the transmission shaft 23 through a coupling. The end of the transmission shaft 23 is connected to a drive gear. Both sides of the top of the drive gear are meshed with driven gears. The outer ends of the driven gears are fixedly installed with axle support rollers 19. The top of the fixed support 22 is fixedly installed with a top plate. The top of the top plate is fixedly installed with the second electrode clamping cylinder 25. The end of the second electrode clamping cylinder 25 near the opening and closing coil module 4 is provided with a magnetizing electrode. The second handle 24 is movably installed at the outer end of the fixed support 22.

[0028] By cooperating with the fixed support module 2 and the movable support module 3, the position of the magnetized electrodes on both sides can be adjusted by the first electrode clamping cylinder 18 and the second electrode clamping cylinder 25 during use, thereby adjusting the size of the axle 7 that the device can clamp, making it convenient to clamp axles 7 of different sizes.

[0029] A control cabinet is provided on one side of the bed 1. A control console 8 is provided on the outer surface of the bed 1. The control console 8 is electrically connected to the control cabinet. Both ends of the axle 7 rest on the top surface of two axle support rollers 19. Wheels are provided on the outer surface of the axle 7. The wheels are inserted into the interior of the rotating magnetic field magnetization shell 5. Multiple nozzles are provided at the top of the rotating magnetic field magnetization shell 5.

[0030] In use, the magnetic particle inspection device for axles and gears first mounts both ends of the axle 7 onto the surfaces of the axle support rollers 19 on both sides, and then places the wheels or gears inside the magnetized housing 5 of the rotating magnetic field. The position of the opening and closing coil module 4 is then adjusted by moving the base 9 on the surface of the guide rail, thereby performing magnetic particle inspection on various locations on the surface of the axle 7. This allows the device to be used on axles 7 of different lengths.

[0031] When placing the axle 7, the positions of the magnetized electrodes on both sides can be adjusted by the first electrode clamping cylinder 18 and the second electrode clamping cylinder 25, respectively, so that the magnetized electrodes on both sides clamp the two ends of the axle 7, thereby adjusting the size of the axle 7 that the device can clamp, making the device convenient for clamping axles 7 of different sizes.

[0032] During magnetic particle testing, the opening and closing coil module 4 is moved forward on the surface of the movable base 9 by the forward and backward moving cylinder 11. After the opening and closing coil module 4 moves to the position of the axle 7, the first hydraulic cylinder 12 and the second hydraulic cylinder 14 drive the first opening and closing coil 13 and the second opening and closing coil 15 to rotate, so that the first opening and closing coil 13 and the second opening and closing coil 15 form a circle and clamp the axle 7 in the middle, which facilitates the magnetic particle testing operation. After the magnetic particle testing is completed, the first hydraulic cylinder 12 and the second hydraulic cylinder 14 drive the first opening and closing coil 13 and the second opening and closing coil 15 to rotate back, and then the opening and closing coil module 4 is driven backward by the traveling roller 10, so that the rotating magnetic field magnetized shell 5 is removed from the position of the wheel, so as not to obstruct the axle 7, thus facilitating the replacement of the axle 7.

[0033] By placing the wheel or gear of the axle 7 inside the rotating magnetic field magnetization housing 5, the rotating magnetic field magnetization module 6 can magnetize the wheel or gear, thus avoiding blind spots and omissions when the wheel or gear is large.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A magnetic particle inspection device for axle gears, comprising a bed (1), characterized in that: A movable support module (3) is provided on one side of the top of the bed (1), and a fixed support module (2) is provided on the other side of the top of the bed (1). A guide rail is fixedly installed on the top surface of the bed (1). An opening and closing coil module (4) is provided on the top surface of the guide rail. A rotating magnetic field magnetization shell (5) is provided on one side of the opening and closing coil module (4). A rotating magnetic field magnetization module (6) is provided inside the rotating magnetic field magnetization shell (5). The axle (7) is movably installed on the top surface of the bed (1).

2. The magnetic particle inspection device for axle gears according to claim 1, characterized in that: The opening and closing coil module (4) includes a movable base (9), a traveling roller (10), a front and rear moving cylinder (11), a first hydraulic cylinder (12), a first opening and closing coil (13), a second hydraulic cylinder (14), and a second opening and closing coil (15). The movable base (9) is slidably mounted on the surface of the guide rail. The front and rear moving cylinder (11) is fixedly mounted on the top of the movable base (9). The traveling roller (10) is movably mounted on both sides of the top of the movable base (9). The triangular fixing plate is fixedly mounted on both sides of the movable base (9). The second hydraulic cylinder (14) is fixedly mounted on the bottom of the triangular fixing plate. The output end of the second hydraulic cylinder (14) is hinged to the second opening and closing coil (15). The first hydraulic cylinder (12) is fixedly mounted on the rear side of the triangular fixing plate. The output end of the first hydraulic cylinder (12) is connected to the first opening and closing coil (13). The outer end of the first opening and closing coil (13) is movably inserted into the position between the second opening and closing coil (15) and the triangular fixing plate.

3. The magnetic particle inspection device for axle gears according to claim 1, characterized in that: The movable support module (3) includes a movable support (16), a first handle (17), a first electrode clamping cylinder (18), and movable rollers (20). The movable support (16) is movably installed on one side surface of the top of the bed (1). The first handle (17) is movably installed on the outer end of the movable support (16). The first electrode clamping cylinder (18) is fixedly installed on the top of the movable support (16). Two axle support rollers (19) are movably installed on one end of the movable support (16) near the opening and closing coil module (4). A magnetized electrode is provided on one end of the first electrode clamping cylinder (18) near the axle support roller (19). Four movable rollers (20) are provided on the bottom end of the movable support (16).

4. The magnetic particle inspection device for axle gears according to claim 1, characterized in that: The fixed support module (2) includes a geared motor (21), a fixed support (22), a transmission shaft (23), a second handle (24), and a second electrode clamping cylinder (25). The fixed support (22) is fixedly installed on the other side of the bed (1). The top of the fixed support (22) is fixedly installed with a geared motor (21). The output end of the geared motor (21) is connected to the transmission shaft (23) through a coupling. The end of the transmission shaft (23) is connected to a drive gear. Both sides of the top of the drive gear are meshed with driven gears. The outer ends of the driven gears are fixedly installed with axle support rollers (19). The top of the fixed support (22) is fixedly installed with a top plate. The top of the top plate is fixedly installed with a second electrode clamping cylinder (25). The end of the second electrode clamping cylinder (25) near the opening and closing coil module (4) is provided with a magnetized electrode. The outer end of the fixed support (22) is movably installed with a second handle (24).

5. The magnetic particle inspection device for axle gears according to claim 1, characterized in that: A control cabinet is provided on one side of the bed (1), and a control console (8) is provided on the outer surface of the bed (1). The control console (8) is electrically connected to the control cabinet. Both ends of the axle (7) rest on the top surface of two axle support rollers (19). The outer surface of the axle (7) is provided with wheels. The wheels are movably inserted into the interior of the rotating magnetic field magnetization shell (5). The top of the rotating magnetic field magnetization shell (5) is provided with multiple nozzles.

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