Lithium battery probe testing device
By designing a lithium battery probe testing device, a rapid and standardized connection between the battery and the probe was achieved, solving the problems of low testing efficiency and safety hazards of existing devices, and improving testing efficiency and safety.
Patent Information
- Application Number
- CN202520054275.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing lithium battery testing equipment has low testing efficiency, cannot achieve fast and standardized connections, and poses safety hazards due to wiring errors.
Design a lithium battery probe testing device, including a rectangular test box, a battery clamp, a probe, an external current lead and a voltage acquisition line. A hinge locking device is used to achieve tight contact between the battery and the probe. A guide rail and elastic element are provided to accommodate batteries of different thicknesses. A thermocouple mating part ensures the integrity of the wiring, and an insulating baffle prevents short circuits.
It improves testing efficiency and consistency, reduces safety risks, and ensures fast, standardized, and safe battery testing.
Smart Images

Figure CN223941065U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lithium battery test technical field especially relates to a lithium battery probe testing device. BACKGROUND
[0002] At present, the test amount of battery monomer increases due to the increase of parallel sample quantity, and the test efficiency of the existing battery test device is too low, the battery cannot be connected quickly and standardly, wiring error can further cause the hidden danger of safety accident, so improving the test efficiency and designing the test tooling on the basis of adapting the existing equipment become a key link. UTILITY MODEL CONTENTS
[0003] In order to solve the technical problems in the background art, the utility model provides a lithium battery probe testing device.
[0004] The utility model discloses a kind of lithium battery probe testing devices, including a rectangular test box, battery clamping plate is equipped in the test box inner chamber, for splicing battery, the side wall opening of the test box, battery enters and the battery clamping plate splicing are provided, hinge fastening lock device is equipped at this opening, the face opposite to the opening is top frame, probe is installed on the top frame, the outer wall of the top frame is equipped with outer current lead line and voltage acquisition line, one end of the outer current lead line is connected with probe, the other end is connected with battery test cabinet, one end of the voltage acquisition line is connected with probe, the other end is connected with the acquisition line of detection cabinet, the voltage acquisition line is insulated with outer current lead line.
[0005] Preferably, the inner side wall of the frame of the two sides of the top frame is equipped with guide rail, the battery clamping plate is slidably connected between two groups of guide rails, and the battery is installed along the guide rail horizontally into the battery clamping plate.
[0006] Preferably, the top frame is provided with a movable slot, the probe can move in the movable slot, and the probe and the top frame are provided with an elastic member. So that the probe can be adjusted horizontally up and down, to be suitable for batteries of different thicknesses, and the spring is compressed to ensure that the contact resistance between the probe and the test battery meets the requirements after the battery is locked.
[0007] Preferably, a plurality of limiting holes are formed in the battery clamping plate for installing battery limiting blocks. Prevent the battery from being displaced by the probe and causing test failure.
[0008] Preferably, the inner side wall of the top frame is equipped with a thermocouple adapter, and the surface opposite to the top frame of the battery clamping plate is equipped with a thermocouple plug-in component. After the battery is clamped with the battery clamping plate and pushed into the guide rail horizontally, the thermocouple plug-in component is connected with the thermocouple adapter, and the wiring of the thermocouple is completed.
[0009] Preferably, the test box has multiple sets of heat dissipation holes, and the evenly spaced holes ensure heat dissipation during the test.
[0010] Preferably, the hinge locking device includes a bottom frame, a hinge pivot, and a latch lock. One end of the bottom frame is mounted to one side of the opening via the hinge pivot, and the other side is fitted with a latch lock. The bottom frame can rotate horizontally. After the battery enters the fixture, rotating the bottom frame pushes the battery forward. When the bottom frame contacts the other end of the opening, it is locked by the latch lock. To prevent the battery from springing back, under the force of the bottom frame and the probe elastic element, the battery terminals are in close contact with the probe, and the test connection is complete. After the test, pressing the latch lock unlock button causes the bottom frame to spring back to its original position, and the battery can be directly removed.
[0011] Preferably, the opening is larger than the width of the battery with the clamp, and the hinge has a rotation angle greater than 90° to ensure that the battery push-in will not block the path. The latch has a self-locking device and will not spring back after being pressed.
[0012] This invention proposes a lithium battery probe testing device. A test box limits the movement of the battery, allowing it to be horizontally pushed forward with a clamp. The positive and negative terminals of the battery contact a spring-loaded test probe. The bottom of the fixture is locked by a hinged rotation, pressing the battery terminals into contact with the probe to ensure the contact impedance meets testing requirements. Insulating baffles are installed at the top and bottom of the fixture to prevent short circuits. The battery clamp is equipped with a thermocouple connector. After the battery is pushed in, it docks with the fixture, completing the entire testing connection in one installation. This significantly improves testing efficiency, consistency, and safety.
[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0014] Fig. 1 This is a schematic diagram of the structure of this utility model;
[0015] Fig. 2 This is a top view of the present invention;
[0016] Fig. 3 This is the front view of the present invention;
[0017] Explanation of the labels in the diagram:
[0018] 1. Probe; 2. Thermocouple connector; 3. Battery clamp; 4. Test box; 5. External current lead; 6. Hinge shaft; 7. Fastener; 8. Heat dissipation hole; 9. Top frame; 10. Limiting hole; 11. Battery limiting block; 12. Bottom frame; 13. Voltage acquisition line. Detailed Implementation
[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar symbols denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0020] like Figs. 1-3 The lithium battery probe testing device shown includes a rectangular test box 4. A battery clamp 3 is provided inside the test box 4 for holding the battery. One side wall of the test box 4 has an opening for the battery to enter and engage with the battery clamp 3. A hinged locking device is provided at this opening. The surface opposite the opening is a top frame 9, on which a probe 1 is mounted. An external current lead 5 and a voltage acquisition line 13 are mounted on the outer wall of the top frame 9. One end of the external current lead 5 is connected to the probe 1, and the other end is connected to the battery testing cabinet. One end of the voltage acquisition line 13 is connected to the probe 1, and the other end is connected to the acquisition line of the testing cabinet. The voltage acquisition line 13 is insulated from the external current lead 5.
[0021] The battery is inserted into the battery clamp 3 through the opening of the test box 4, and the positive and negative terminals of the battery contact the probes 1. The hinge locks the device, pressing the battery terminals into contact with the probes 1. An insulating baffle is installed inside the fixture to prevent short circuits.
[0022] Preferably, guide rails are installed on the inner sidewalls of both sides of the top frame 9, and the battery clamp 3 is slidably connected between the two sets of guide rails. After the battery is installed on the battery clamp 3, it is pushed horizontally inward along the guide rails.
[0023] Preferably, a movable groove is provided on the top frame 9, and the probe 1 can move within the movable groove. An elastic element is provided between the probe 1 and the top frame 9. This allows the probe 1 to be finely adjusted in the horizontal and vertical directions to accommodate batteries of different thicknesses. The elastic element is specifically a spring. After the battery is pushed in to lock, the spring is compressed to ensure that the contact impedance between the probe 1 and the test battery meets the requirements.
[0024] Preferably, the battery clamp 3 has multiple sets of limiting holes 10 for mounting battery limiting blocks 11. This prevents the probe 1 from displacing the top of the battery and causing test failure.
[0025] Preferably, a thermocouple mating piece is installed on the inner sidewall of the top frame 9, and a thermocouple plug 2 is installed on the side of the battery clamp 3 opposite to the top frame 9. After the battery is snapped into the battery clamp 3, it is pushed horizontally inward along the guide rail, and the thermocouple plug 2 mates with the thermocouple mating piece to complete the thermocouple wiring. After the battery is pushed in, it is fully mated with the fixture, so that the entire test connection can be installed in one go, which can greatly improve test efficiency, test consistency and safety.
[0026] Preferably, the test box 4 has multiple sets of heat dissipation holes 8, and the heat dissipation holes 8 are evenly spaced to ensure heat dissipation during the test.
[0027] Preferably, the hinge locking device includes a bottom frame 12, a hinge pivot 6, and a latch lock 7. One end of the bottom frame 12 is mounted to one side of the opening via the hinge pivot 6, and the latch lock 7 is mounted on the other side. The bottom frame 12 can rotate horizontally. After the battery enters the fixture, rotating the bottom frame 12 pushes the battery forward. When the bottom frame 12 contacts the other end of the opening, it is locked by the latch lock 7. To prevent the battery from springing back, under the force of the elastic element of the bottom frame 12 and the probe 1, the battery terminal is in close contact with the probe 1, and the test connection is completed. After the test, pressing the latch lock 7 release button causes the bottom frame 12 to spring back to its original position, and the battery can be directly removed.
[0028] Preferably, the opening is larger than the width of the battery with the clamp, and the hinge rotation angle is greater than 90° to ensure that the battery push-in will not block the path. The latch 7 has a self-locking device and will not spring back after being pressed.
[0029] It should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A lithium battery probe testing device, characterized in that, The test box includes a rectangular test box (4), and a battery clamp (3) is provided in the inner cavity of the test box (4) for clamping the battery. One side wall of the test box (4) is open for the battery to enter and clamp with the battery clamp (3). The surface opposite to the opening is the top frame (9), on which a probe (1) is installed. An external current lead (5) and a voltage acquisition line (13) are installed on its outer wall.
2. The lithium battery probe testing device according to claim 1, characterized in that, One end of the external current lead (5) is connected to the probe (1), and the other end is connected to the battery test cabinet. One end of the voltage acquisition line (13) is connected to the probe (1), and the other end is connected to the acquisition line of the test cabinet. The voltage acquisition line (13) is insulated from the external current lead (5).
3. The lithium battery probe testing device according to claim 1, characterized in that, The inner walls of the top frame (9) on both sides are equipped with guide rails, and the battery clamp (3) is slidably connected between the two sets of guide rails.
4. The lithium battery probe testing device according to claim 1, characterized in that, The top frame (9) has a movable groove, the probe (1) can move in the movable groove, and an elastic element is provided between the probe (1) and the top frame (9).
5. A lithium battery probe testing device according to claim 1, characterized in that, The battery clamp (3) has multiple sets of limiting holes (10) for installing battery limiting blocks (11).
6. A lithium battery probe testing device according to claim 1, characterized in that, Thermocouple connectors are installed on the inner sidewall of the top frame (9), and thermocouple connectors (2) are installed on the side of the battery clamp (3) opposite to the top frame (9).
7. A lithium battery probe testing device according to claim 1, characterized in that, The test box (4) has multiple sets of heat dissipation holes (8) on its upper surface.
8. A lithium battery probe testing device according to claim 1, characterized in that, The opening is provided with a hinge locking device, which includes a bottom frame (12), a hinge pivot (6) and a latch lock (7). One end of the bottom frame (12) is installed on one side of the opening through the hinge pivot (6), and the other side is equipped with a latch lock (7). The bottom frame (12) can rotate in the horizontal direction. After the battery enters the fixture, the bottom frame (12) is rotated to push the battery. When the bottom frame (12) contacts the other end of the opening, it is locked by the latch lock (7).
9. A lithium battery probe testing device according to claim 8, characterized in that, The opening is larger than the width of the battery with the clamp, and the hinge has a rotation angle greater than 90°.