Checking and counting device

Abstract

The utility model relates to the technical field of inspection equipment, in particular to inspection counting equipment, which comprises a quality inspection workbench used for performing quality inspection on plates, a plurality of addition counters are fixedly arranged at the top of the quality inspection workbench, and the addition counters are arranged in a line; the transferring mechanism is used for transferring the plates and comprises a supporting plate of an inverted-V-shaped structure and baffles fixedly arranged on the two sides of the supporting plate. The supporting plate comprises a first supporting inclined plate and a second supporting inclined plate, the first supporting inclined plate and the second supporting inclined plate are both telescopic plates, and the fixed end of the first supporting inclined plate and the fixed end of the second supporting inclined plate are rotationally connected with the baffle. The telescopic end of the first supporting inclined plate and the telescopic end of the second supporting inclined plate are clamped and fixed. According to the scheme, the quality inspection efficiency of plate products can be improved.

Description

Technical Field

[0001] This utility model relates to the field of inspection equipment technology, specifically to inspection counting equipment. Background Technology

[0002] In the sheet metal manufacturing industry, especially in the production of sheets requiring high-quality standards, quality inspection is a crucial step in ensuring that the final product meets specifications. During quality inspection, various types of defects are frequently encountered, such as white spots, pinholes, surface oxidation, and insufficient solder. These defects not only affect the aesthetics and functionality of the product but can also adversely impact subsequent processing. Therefore, accurately identifying and classifying good and defective sheets, and counting the number of each type of defect, is of great significance for guiding rework processes and optimizing production techniques.

[0003] In traditional quality inspection methods, to distinguish different types of defects, multiple areas need to be set up at the inspection site to store good boards and various types of defective boards (such as boards with white spots, pinholes, etc.). This leads to low space utilization efficiency at the inspection site, increases site costs, and makes the work environment appear cluttered. Meanwhile, in addition to checking the quality of the boards, quality inspectors also need to calculate and summarize the quantity of various defects in the defective boards, a method prone to errors and inefficient. Especially when dealing with a large number of boards to be inspected, quality inspectors need to frequently travel between different defect type storage areas to count the quantities, consuming a significant amount of time and severely impacting work efficiency. Therefore, there is an urgent need for a more efficient inspection and counting device. Utility Model Content

[0004] This invention provides an inspection and counting device that can improve the quality inspection efficiency of sheet metal products.

[0005] This application provides the following technical solution:

[0006] The inspection and counting equipment includes: a quality inspection workbench for inspecting the sheet metal, with several adder counters fixedly installed on the top of the workbench in a row; and a transfer mechanism for transferring the sheet metal, including an inverted V-shaped support plate and baffles fixedly installed on both sides of the support plate. The support plate includes a first support inclined plate and a second support inclined plate, both of which are telescopic plates. The fixed ends of the first and second support inclined plates are rotatably connected to the baffles, and the telescopic ends of the first and second support inclined plates are engaged and fixed.

[0007] Beneficial effects:

[0008] 1. Easier Counting: Multiple adder counters are installed on the quality inspection workbench, arranged in a straight line, ensuring that each type of defect has a corresponding counter. This design greatly simplifies the process for quality inspectors to record the number of different defects, eliminating the need for manual recording or frequent trips between different storage areas for statistics. The operation is simple and quick, reducing the possibility of human error and improving work efficiency and data accuracy.

[0009] 2. The transfer mechanism integrates areas for placing good and defective boards, making transfer more convenient: The transfer mechanism adopts a unique inverted V-shaped support plate design, including a first and second support ramp, used for placing good and defective boards respectively. This design not only saves space but also makes the entire quality inspection site cleaner and more organized, reducing the possibility of quality inspectors placing boards in the wrong storage area. The ramp design takes into account the stability and convenience of board placement, ensuring that boards can be quickly and safely transferred to the corresponding support ramps after quality inspection, further improving work efficiency.

[0010] 3. Considering that the number of good boards usually exceeds the number of defective boards in actual production, this solution is specially designed so that both the first and second support inclined plates are telescopic, allowing their lengths to be adjusted according to actual needs. Specifically, the placement capacity of good boards can be increased by stretching the first support inclined plate and shortening the second support inclined plate, while ensuring that defective boards also have sufficient space. This flexible design adapts to the needs of different production scenarios, maximizes the use of limited space resources, and improves the overall space utilization rate of the device.

[0011] Furthermore, as an improvement, a buckle is fixedly provided at the telescopic end of the first support inclined plate, and a slot that can be engaged and fixed with the buckle is opened at the telescopic end of the second support inclined plate. Locking elements for locking the telescopic ends are provided on both the first and second support inclined plates.

[0012] Beneficial effects: The first and second support inclined plates are fixed by snap-fit ​​and slot, and the telescopic ends of the first and second support inclined plates are locked with locking parts. The fixing method is simple and reliable and easy for quality inspectors to operate.

[0013] Furthermore, as an improvement, a partition is fixedly installed below the support plate, and multiple support plates are simultaneously installed within the transfer mechanism.

[0014] Beneficial effects:

[0015] 1. The process of releasing the locking mechanism between the first and second support inclined plates effectively prevents accidental drop of the inclined plates, greatly improving operational safety and stability. The presence of the partition also adds extra structural support to the entire transfer mechanism, further enhancing the durability and reliability of the equipment.

[0016] 2. Improved space utilization and operational efficiency. This multi-layered design allows for the simultaneous processing and storage of more sheets, both good and defective, reducing the need for frequent emptying or relocation of sheets due to space constraints and ensuring smooth production line operation. Furthermore, the multi-layered support design effectively reduces the number of transfers required in a single operation, lowering labor and time costs and further enhancing overall operational efficiency and flexibility.

[0017] Furthermore, as an improvement, the transfer mechanism is a trolley, and the bottom of the trolley is equipped with casters with locking function.

[0018] Beneficial effects: Improved mobility and operational flexibility during transport, while ensuring accurate and safe positioning. The locking casters not only allow the trolley to easily turn and move, adapting to different work environments and layout requirements, but also, when a fixed position is needed, the locking function ensures it stays securely in the designated location, preventing accidental slippage and guaranteeing operational safety and stability.

[0019] Furthermore, as an improvement, different markings are made on the first and second support inclined plates respectively.

[0020] Beneficial effects: Significantly enhances the intuitiveness and accuracy of distinguishing between good and defective boards, effectively avoiding the possibility of confusion. This clear visual identification allows quality inspectors to quickly and accurately place boards in their corresponding areas, reducing quality management problems caused by misplacement and improving sorting efficiency and accuracy.

[0021] Furthermore, as an improvement, a lighting fixture is installed on the top of the quality inspection workbench, and a railing is fixedly installed below the lighting fixture.

[0022] Beneficial effects: Significantly improves the lighting conditions and light source utilization efficiency in the work area, enabling quality inspectors to more clearly identify minor defects on the boards, ensuring more accurate and meticulous quality inspection. Attached Figure Description

[0023] Figure 1 This is a front view of Embodiment 1 of the inspection and counting device of this utility model;

[0024] Figure 2 for Figure 1 Left view of transit facility 200;

[0025] Figure 3 for Figure 2 An enlarged view of position A in the middle;

[0026] Figure 4The corresponding embodiment in the present utility model Figure 2 A structural diagram. Detailed Implementation

[0027] The following detailed description illustrates the specific implementation method:

[0028] The markings in the accompanying drawings include: quality inspection workbench 100, bracket 101, cover plate 102, work panel 103, adder counter 104, fence 105, transfer mechanism 200, caster wheel 201, frame 202, partition 203, baffle 204, first support ramp 205, second support ramp 206, rotating shaft 207, and buckle 208.

[0029] Example 1

[0030] Combination Figures 1-3 As shown, the inspection and counting equipment includes a quality inspection workbench 100 and a transfer mechanism 200.

[0031] The quality inspection workbench 100, used for quality inspection of sheet metal, includes a support 101, a cover plate 102 mounted on top of the support 101, and a work panel 103 mounted in the middle of the support 101. Six adder counters 104 are bolted to the side of the cover plate 102 facing the quality inspector. Each adder counter 104 corresponds to a specific quality problem and can be identified by affixing text labels. The adder counters 104 are specifically JZR(RA4) hand-operated counters, arranged in a straight line on the cover plate 102. A set of LED light sources for illuminating the work panel 103 is bolted to the bottom of the cover plate 102, allowing the quality inspector to perform quality inspection work on the work panel 103. To better focus the light source, a three-sided fence 105 is erected on the support 101, on which quality inspection operation instructions can be affixed for the quality inspector to view.

[0032] A transfer mechanism 200 is used to transfer sheet metal. In this embodiment, the transfer mechanism 200 is a trolley with universal wheels 201 having a locking function at the bottom. The trolley includes a frame 202 and a partition 203 mounted on top of the frame 202. An inverted V-shaped support plate is mounted above the partition 203. Baffles 204 are fixedly mounted on both sides of the support plate, and the baffles 204 are welded and fixed to the top surface of the partition 203 in the vertical direction. The support plate includes a first support ramp 205 for placing good sheet metal and a second support ramp 206 for placing defective sheet metal. Different markings are made on the first support ramp 205 and the second support ramp 206. In this embodiment, the first support ramp 205 is painted green, and the second support ramp 206 is painted red. Both the first supporting inclined plate 205 and the second supporting inclined plate 206 are telescopic plates, each including a fixed end and a telescopic end. A rotating shaft 207 is rotatably set at the bottom of the baffle 204, so that the fixed end of the first supporting inclined plate 205 and the fixed end of the second supporting inclined plate 206 are rotatably connected to the baffle 204 respectively, and the telescopic end of the first supporting inclined plate 205 and the telescopic end of the second supporting inclined plate 206 are snapped and fixed. The specific form of the snap-fit ​​fixing is as follows: a protrusion is fixedly provided as a buckle 208 at the telescopic end of the first support inclined plate 205, and a groove is opened as a slot at the telescopic end of the second support inclined plate 206. The buckle 208 can be inserted into the slot to realize the snap-fit ​​fixing of the first support inclined plate 205 and the second support inclined plate 206. In addition, locking members for locking the telescopic ends are provided on both the first support inclined plate 205 and the second support inclined plate 206. In this embodiment, the locking members include a fixing pin and several fixing holes opened on the telescopic end. The fixing pin passes through the fixing end and the telescopic end in sequence to lock the telescopic end. This structure is common and will not be described in detail here.

[0033] The specific application process is as follows:

[0034] In use, the quality inspector first places the board on the work panel 103 for quality inspection. If the inspection reveals no quality problems, the board is judged as a good board and placed on the first support inclined plate 205. If the inspection reveals a quality problem, the type of quality problem is first determined, then the corresponding adder counter 104 is pressed to count the number of times the quality problem occurs, and finally the board judged as defective is placed on the second support inclined plate 206. It is worth mentioning that, generally speaking, the number of good boards is greater than the number of defective boards. This solution can also adjust the length of the first support inclined plate 205 to improve the placement capacity of the transfer mechanism 200 for good boards; specifically, the telescopic end of the first support inclined plate 205 is pulled outward, and the telescopic end of the second support inclined plate 206 is pressed inward, and then the telescopic ends of the first support inclined plate 205 and the second support inclined plate 206 are snapped together and fixed.

[0035] Example 2

[0036] The difference between this embodiment and Embodiment 1 is that, as Figure 4 As shown, a double-layered partition 203 is simultaneously installed inside the transfer mechanism 200, and a support plate is installed above each layer of partition 203, thereby enhancing the transfer mechanism 200's ability to place and transfer a larger number of boards.

[0037] The above are merely embodiments of this utility model, and the utility model is not limited to the field covered by this embodiment. Commonly known structures and characteristics in the solutions are not described in detail here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. An inspection and counting device, characterized in that... include: A quality inspection workbench is used to inspect the board material. Several adder counters are fixedly installed on the top of the quality inspection workbench, and the adder counters are arranged in a row. A transfer mechanism for transferring sheet metal includes an inverted V-shaped support plate and baffles fixedly disposed on both sides of the support plate. The support plate includes a first support inclined plate and a second support inclined plate. Both the first and second support inclined plates are telescopic plates. The fixed ends of the first and second support inclined plates are rotatably connected to the baffles, and the telescopic ends of the first and second support inclined plates are snapped together and fixed.

2. The inspection and counting device according to claim 1, characterized in that: A buckle is fixedly provided at the telescopic end of the first support inclined plate, and a slot is provided at the telescopic end of the second support inclined plate to engage and fix with the buckle. Locking elements for locking the telescopic ends are provided on both the first and second support inclined plates.

3. The inspection and counting device according to claim 2, characterized in that: A partition is fixedly installed below the support plate, and multiple support plates are installed within the transfer mechanism.

4. The inspection and counting device according to claim 2 or 3, characterized in that: The transfer mechanism is a trolley, and the bottom of the trolley is equipped with casters with locking function.

5. The inspection and counting device according to claim 4, characterized in that: Different markings are made on the first and second support inclined plates respectively.

6. The inspection and counting device according to claim 5, characterized in that: A light is installed on the top of the quality inspection workbench, and a railing is fixedly installed below the light.

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