Transformer support and transformer

The design of inner and outer winding supports simplifies the transformer structure, improves production efficiency and installation convenience, and solves the problems of complex structure and low efficiency of existing transformers.

CN223941617UActive Publication Date: 2026-02-24GUANGDONG HEDONG TRANSFORMER CO LTD
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Patent Information

Application Number
CN202520347916.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-24
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing transformers have complex structures, high production costs, and low operating efficiency.

Method used

The structure adopts an inner winding bracket and an outer winding bracket. The inner winding bracket and the outer winding bracket are used to wind the coil respectively. A first channel is provided between the outer winding bracket and the placement part to facilitate the connection between the coil and the guide needle and prevent the coil from being crushed.

Benefits of technology

It simplifies the transformer structure, improves production efficiency, facilitates transformer installation and production, and prevents coil damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The transformer support comprises an inner winding support body and an outer winding support body, the inner winding support body is provided with a through hole used for containing a middle magnetic core, the outer winding support body is provided with a containing hole, the inner winding support body is arranged in the containing hole, the outer side face of the inner winding support body is provided with an inner winding groove, and the outer side face of the outer winding support body is provided with an outer winding groove. The outer side face of the outer winding support is provided with an outer winding groove, the outer winding groove wraps the inner winding groove, the two sides of the bottom of the inner winding support are provided with containing parts used for containing guide pins, and a first channel is formed between the outer winding support and the containing parts. The transformer support of the transformer is composed of the inner winding support and the outer winding support, the structure is simple, the coil of the transformer can be wound on the inner winding support and the outer winding support respectively, production and installation of the transformer are facilitated, and the production efficiency of the transformer is improved.
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Description

Technical Field

[0001] This utility model relates to the field of transformer technology, specifically to a transformer bracket and a transformer. Background Technology

[0002] A transformer is a device that uses the principle of electromagnetic induction to change alternating current voltage. Its main components are the primary coil, secondary coil, and iron core (magnetic core). Its main functions include voltage transformation, current transformation, impedance transformation, isolation, and voltage stabilization (magnetic saturation transformer). Existing transformers have complex structures, resulting in high production costs and low operating efficiency. Utility Model Content

[0003] To address the problem of the complex structure of existing transformers, this invention provides a transformer support and a transformer. The specific technical solution of this invention is as follows:

[0004] A transformer bracket includes an inner winding bracket and an outer winding bracket. The inner winding bracket has a through hole for placing an intermediate magnetic core, and the outer winding bracket has a placement hole. The inner winding bracket is disposed in the placement hole. The outer side of the inner winding bracket has an inner winding groove, and the outer side of the outer winding bracket has an outer winding groove. The outer winding groove surrounds the inner winding groove. The bottom sides of the inner winding bracket have placement portions for placing guide pins, and a first channel is provided between the outer winding bracket and the placement portions.

[0005] Furthermore, the connection between the placement part and the inner winding bracket is provided with an inclined surface.

[0006] Furthermore, protrusions are provided on both sides of the placement part, and a protrusion seat that cooperates with the protrusions is provided at the bottom of the outer winding bracket.

[0007] Furthermore, the top of the placement part is provided with several guide grooves for guiding the wires.

[0008] Furthermore, the lengths of the placement portions on both sides of the inner winding bracket are different.

[0009] A transformer includes: an upper magnetic block, a lower magnetic block, an inner coil, an outer coil, a guide pin, and the aforementioned transformer bracket. The guide pin is disposed on a placement portion. The inner coil is sleeved on an inner winding groove and connected to the guide pin on one side of the placement portion of the inner winding bracket through a first channel. The outer coil is sleeved on an outer winding groove and connected to the guide pin on the other side of the placement portion of the inner winding bracket. The upper and lower magnetic blocks have the same structure. The upper magnetic block is provided with a middle magnetic core and an outer magnetic core. The middle magnetic core is disposed in a through hole. The outer magnetic cores of the upper and lower magnetic blocks wrap around the outer winding bracket, so that the inner and outer coils are located between the middle and outer magnetic cores.

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: The transformer support of the transformer described in this application is composed of an inner winding support and an outer winding support, which has a simple structure. The transformer coil can be wound on the inner winding support and the outer winding support respectively, which facilitates the production and installation of the transformer and improves the production efficiency of the transformer. A first channel is provided between the outer winding support and the placement part, which facilitates the connection between the coil wound on the inner winding support and the guide pin on the placement part, preventing the coil from being crushed. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of a transformer support in one embodiment of the present invention;

[0012] Figure 2 This is an exploded view of the transformer bracket in one embodiment of the present invention. Figure 1 ;

[0013] Figure 3 This is an exploded view of the transformer bracket in one embodiment of the present invention. Figure 2 ;

[0014] Figure 4 This is a schematic diagram of the transformer structure in one embodiment of the present invention;

[0015] Figure 5 This is an exploded view of the transformer in one embodiment of the present invention;

[0016] Figure 6 This is a cross-sectional schematic diagram of the transformer in one embodiment of the present invention;

[0017] Figure 7 This is a side view of the transformer in one embodiment of the present invention. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0019] In the description of this utility model, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature, and in this description of the utility model, "at least" means one or more, unless otherwise explicitly specified.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] In this utility model, unless otherwise specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Above," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0023] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] like Figures 1 to 7As shown, a transformer bracket includes an inner winding bracket 1 and an outer winding bracket 2. The inner winding bracket 1 has a through hole 3 for placing an intermediate magnetic core 18, and the outer winding bracket 2 has a placement hole 4. The inner winding bracket 1 is placed in the placement hole 4. The outer side of the inner winding bracket 1 has an inner winding groove 5, and the outer side of the outer winding bracket 2 has an outer winding groove 6, which surrounds the inner winding groove 5. The bottom sides of the inner winding bracket 1 have placement portions 7 for placing guide pins 17, and a first channel 8 is provided between the outer winding bracket 2 and the placement portions 7. The inner winding bracket 1 is inserted into the placement hole 4 from bottom to top, facilitating its installation in the outer winding bracket 2. The inner winding groove 5 and the outer winding groove 6 are separated by the outer side of the outer winding bracket 2 to prevent the coils located in the inner winding groove 5 and the outer winding groove 6 from overlapping, which would affect the transformer's operating efficiency. The first channel 8 facilitates the extension of the coil located on the inner winding groove 5 from the placement hole 4 to the outer winding bracket 2, making it easier for the coil located on the inner winding groove 5 to be connected to the placement part 7.

[0025] In one embodiment, the connection between the placement part 7 and the inner winding bracket 1 is provided with an inclined surface 9. The placement part 7 is located outside the placement hole 4, and the connection between the placement part 7 and the inner winding bracket 1 is provided with an inclined surface 9, so that the first channel 8 is higher, which facilitates the extension of the coil located on the inner winding groove 5 from the first channel 8.

[0026] In one embodiment, protrusions 10 are provided on both sides of the placement part 7, and a protrusion seat 11 that cooperates with the protrusions 10 is provided at the bottom of the outer winding bracket 2. The protrusions 10 are engaged with the protrusion seat 11, thereby fixing the inner winding bracket 1 and the outer winding bracket 2.

[0027] In one embodiment, the top of the placement part 7 is provided with a plurality of guide grooves 12 for guiding wires, so that the wires of the coil can be connected to the guide pins 17 of the placement part 7.

[0028] In one embodiment, the placement portions 7 on both sides of the inner winding bracket 1 have different lengths. The shorter placement portion 7 is connected to the coil located on the inner winding groove 5, and the longer placement portion 7 is connected to the coil located on the outer winding groove 6.

[0029] A transformer includes: an upper magnetic block 13, a lower magnetic block 14, an inner coil 15, an outer coil 16, a guide pin 17, and the aforementioned transformer bracket. The guide pin 17 is disposed on a placement part 7. The inner coil 15 is sleeved on an inner winding groove 5 and connected to the guide pin 17 on one side of the placement part 7 of the inner winding bracket 1 through a first channel 8. The outer coil 16 is sleeved on an outer winding groove 6 and connected to the guide pin 17 on the other side of the placement part 7 of the inner winding bracket 1. The upper magnetic block 13 and the lower magnetic block 14 have the same structure. The upper magnetic block 13 is provided with a middle magnetic core 18 and an outer magnetic core 19. The middle magnetic core 18 is disposed in a through hole 3. The outer magnetic cores of the upper magnetic block 13 and the lower magnetic block 14 wrap around the outer winding bracket 2, so that the inner coil 15 and the outer coil 16 are located between the middle magnetic core 18 and the outer magnetic core.

[0030] The transformer support of the transformer described in this application is composed of an inner winding support 1 and an outer winding support 2. The structure is simple, and the transformer coil can be wound on the inner winding support 1 and the outer winding support 2 respectively, which facilitates the production and installation of the transformer and improves the production efficiency of the transformer. A first channel 8 is provided between the outer winding support 2 and the placement part 7, which facilitates the connection between the coil wound on the inner winding support 1 and the guide pin 17 on the placement part 7, and prevents the coil from being crushed.

[0031] In the description of this specification, the terms "in one embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. The illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. The connection methods linked in the description of this specification have significant effects and practical utility.

[0032] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.

Claims

1. A transformer support, characterized in that, include: The inner winding bracket and the outer winding bracket are provided. The inner winding bracket is provided with a through hole for placing an intermediate magnetic core. The outer winding bracket is provided with a placement hole. The inner winding bracket is placed in the placement hole. The outer side of the inner winding bracket is provided with an inner winding groove. The outer side of the outer winding bracket is provided with an outer winding groove. The outer winding groove surrounds the inner winding groove. The bottom sides of the inner winding bracket are provided with placement parts for placing guide pins. A first channel is provided between the outer winding bracket and the placement parts.

2. A transformer support according to claim 1, characterized in that, The connection between the placement part and the inner winding bracket is provided with an inclined surface.

3. A transformer support according to claim 1, characterized in that, The placement part has protrusions on both sides, and the bottom of the outer winding bracket has a protrusion seat that cooperates with the protrusions.

4. A transformer support according to claim 1, characterized in that, The top of the placement part is provided with several guide grooves for guiding the wires.

5. A transformer support according to claim 1, characterized in that, The lengths of the placement portions on both sides of the inner winding bracket are different.

6. A transformer, characterized in that, include: The transformer bracket comprises an upper magnetic block, a lower magnetic block, an inner coil, an outer coil, a guide pin, and any one of claims 1 to 5. The guide pin is disposed on a placement part. The inner coil is sleeved on an inner winding groove and connected to a guide pin on a placement part on one side of the inner winding bracket through a first channel. The outer coil is sleeved on an outer winding groove and connected to a guide pin on a placement part on the other side of the inner winding bracket. The upper magnetic block and the lower magnetic block have the same structure. The upper magnetic block is provided with a middle magnetic core and an outer magnetic core. The middle magnetic core is disposed in a through hole. The outer magnetic cores of the upper and lower magnetic blocks wrap around the outer winding bracket, so that the inner coil and the outer coil are located between the middle magnetic core and the outer magnetic core.