Charger with overheating automatic power-off protection function

By introducing a heat dissipation protection mechanism and an automatic power-off function into the charger, the problem of excessive temperature after long-term use is solved, and automatic power-off protection and regular maintenance are achieved, thus improving safety.

CN223942440UActive Publication Date: 2026-02-24SHENZHEN KOSUN IND
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Patent Information

Application Number
CN202520506205.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-02-24
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

Traditional chargers tend to overheat after prolonged use and lack automatic overheat protection, posing a safety hazard.

Method used

A charger with a heat dissipation protection mechanism was designed, including a motor, fan blades, an automatic trip power-off structure, and a system control motherboard. It can dissipate heat when the temperature reaches a medium level and automatically cut off power protection when the temperature is high.

Benefits of technology

It achieves effective heat dissipation at medium temperatures, automatically shuts off power at high temperatures to reduce the impact on use, and supports regular maintenance, thus improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chargers, in particular to a charger with an overheating automatic power-off protection function, which comprises a charger bottom shell assembly, the upper surface of the charger bottom shell assembly is attached and connected with a heat dissipation protection mechanism, and the inner ring surface of the heat dissipation protection mechanism is connected with a terminal output wire assembly. According to the charger with the overheating automatic power-off protection function, after the motor is started, the motor can drive the arranged fan blades to rotate, through the arranged clamping plate and the multiple heat dissipation openings formed in the clamping plate, a user can continue to use the charger at the medium-gear temperature, the use influence of the user is reduced, and the practicability of the charger is improved. When the temperature of the charger reaches a high grade, the system control mainboard can transmit data to the voltage setting controller, and then the voltage setting controller can open the automatic tripping power-off structure assembly, so that a user can perform automatic power-off protection when the temperature of the charger is too high.
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Description

Technical Field

[0001] This utility model relates to the field of charger technology, and in particular to a charger with an automatic overheat protection function. Background Technology

[0002] Chargers can be categorized into low-frequency and high-frequency chargers based on their circuit operating frequency. Low-frequency chargers are designed using traditional analog circuit principles, and their internal electrical components are relatively large. They generally produce less noise when operating under heavy loads, but they are more resistant to harsh power grid conditions and have higher reliability and stability than high-frequency chargers. However, prolonged use can lead to overheating, which can cause damage or even explosion. Therefore, users need to ensure that their chargers have automatic power-off protection.

[0003] In summary, traditional chargers tend to overheat after prolonged use and lack automatic overheat protection, posing a safety hazard to users. Therefore, a charger with automatic overheat protection is urgently needed. Utility Model Content

[0004] The purpose of this utility model is to provide a charger with an automatic overheat protection function to solve the problem mentioned in the background art that when users use the charger, the temperature will become too high after long-term use, and the charger cannot automatically cut off the power when the temperature is too high, which will lead to safety hazards and affect the personal safety of users.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a charger with overheat automatic power-off protection function, including a charger bottom shell assembly, a heat dissipation protection mechanism is attached to the upper surface of the charger bottom shell assembly, a terminal output wire assembly is connected to the inner ring surface of the heat dissipation protection mechanism, and a positioning and mounting component is fitted onto the bottom outer ring surface of the charger bottom shell assembly.

[0006] The heat dissipation protection mechanism includes a protective plate, a limiting block, a snap-fit ​​plate, a cover plate, a protective shell, a charger mechanism assembly, a voltage setting controller, an automatic trip power-off structure assembly, a system control main board, a connecting block, a motor, fan blades, and a return spring. A protective plate is mounted on the side surface of the heat dissipation protection mechanism. A protective shell is snap-fitted onto the inner ring surface of the heat dissipation protection mechanism. A motor is mounted on the inner ring surface of the protective shell. A fan blade is fixedly sleeved at the top of the motor's output shaft. The charger mechanism assembly is welded to the inner ring surface of the heat dissipation protection mechanism. A voltage setting controller is mounted on the bottom surface of the charger mechanism assembly. A system control main board is mounted on the side surface of the charger mechanism assembly. A return spring is fixedly connected to the inner ring surface of the cover plate. A limiting block is mounted on the side surface of the return spring.

[0007] Preferably, the upper surface of the positioning and mounting component is provided with a positioning opening, and the positioning opening is opened around the positioning and mounting component as the center point.

[0008] Preferably, the upper surface of the snap-fit ​​plate has a heat dissipation opening, and the number of heat dissipation openings is multiple.

[0009] Preferably, the motor is connected to the protective shell via a connecting block, and the connecting block is arranged around the motor as the center point.

[0010] Preferably, a limiting plate is installed on the bottom surface of the charger bottom housing assembly, and the limiting plate and the positioning mounting component are structurally compatible.

[0011] Preferably, the inner surface of the cover plate has a limiting opening, and the limiting opening and the limiting block are matched in size.

[0012] Preferably, the upper surface of the heat dissipation protection mechanism is provided with a block, and there are multiple blocks, which limit the use of the cover plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The built-in heat dissipation protection mechanism enables users to efficiently protect the charger from overheating and automatically cut off power. When the charger reaches a medium temperature, the system control board transmits data to the voltage setting controller, which then activates the motor. The motor drives the fan blades to rotate. Through the mounting plate and its multiple heat dissipation openings, the charger can continue to be used at a medium temperature, minimizing the impact on the user. When the charger reaches a high temperature, the system control board transmits data to the voltage setting controller, which then activates the automatic trip power-off mechanism. This provides automatic power-off protection against overheating, meeting the user's need for automatic overheat protection.

[0015] 2. With the setting of the limit block, after the user presses the limit block and it is pressed into place, the user can pull the set cover upwards, so that the user can perform regular maintenance on the charger assembly and system control motherboard; with the setting of the positioning installation component and the multiple positioning openings through the front surface of the positioning installation component, the user can easily insert the bolts into the positioning openings to install the charger, thus meeting the user's needs for overall positioning installation and regular maintenance of the charger. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a first internal structure diagram of the present invention;

[0018] Figure 3 This is a diagram showing the second internal structure of the present invention.

[0019] Figure 4 This is a side sectional view of the present invention;

[0020] Figure 5 This is a bottom view of the present invention;

[0021] Figure 6 For the present utility model Figure 2 Enlarged view of the structure at point A in the middle;

[0022] Figure 7 For the present utility model Figure 4 Enlarged view of the structure at point B in the middle.

[0023] In the diagram: 1. Charger bottom housing assembly; 2. Positioning and mounting components; 201. Positioning opening; 202. Limiting plate; 3. Heat dissipation protection mechanism; 301. Protective plate; 302. Limiting block; 303. Snap-fit ​​plate; 304. Heat dissipation opening; 305. Stop block; 306. Cover plate; 307. Protective shell; 308. Charger mechanism assembly; 309. Voltage setting controller; 310. Automatic trip power-off structure assembly; 311. System control main board; 312. Connecting block; 313. Motor; 314. Fan blade; 315. Return spring; 316. Limiting opening; 4. Terminal output wire assembly. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-7This utility model provides a technical solution: a charger with overheat automatic power-off protection function, including a charger bottom shell assembly 1, a heat dissipation protection mechanism 3 attached to the upper surface of the charger bottom shell assembly 1, a terminal output wire assembly 4 connected to the inner ring surface of the heat dissipation protection mechanism 3, and a positioning and mounting component 2 fitted to the bottom outer ring surface of the charger bottom shell assembly 1. The heat dissipation protection mechanism 3 includes a protective plate 301, a limiting block 302, a snap-fit ​​plate 303, a cover plate 306, a protective shell 307, a charger mechanism assembly 308, a voltage setting controller 309, an automatic trip power-off structure assembly 310, and a system. The system includes a main control board 311, a connecting block 312, a motor 313, a fan blade 314, and a return spring 315. A protective plate 301 is mounted on the side surface of the heat dissipation protection mechanism 3. A protective shell 307 is snapped onto the inner ring surface of the heat dissipation protection mechanism 3. A motor 313 is mounted on the inner ring surface of the protective shell 307. A fan blade 314 is fixedly sleeved at the top of the output shaft of the motor 313. A charger mechanism assembly 308 is welded to the inner ring surface of the heat dissipation protection mechanism 3. A voltage setting controller 309 is mounted on the bottom surface of the charger mechanism assembly 308. A return spring 315 is mounted on the side surface of the charger mechanism assembly 308. The system control motherboard 311 has a return spring 315 fixedly connected to the inner ring surface of the cover plate 306. A limit block 302 is installed on the side surface of the return spring 315. In use, the system control motherboard 311 can transmit data to the voltage setting controller 309, which then turns on the set motor 313. After the motor 313 starts, it can drive the set fan blade 314 to rotate. Through the set snap-fit ​​plate 303 and the multiple heat dissipation openings 304 on the snap-fit ​​plate 303, the user can control the charger at a medium temperature. To minimize the impact on users, when the charger temperature reaches a high level, the system control motherboard 311 transmits data to the voltage setting controller 309. The voltage setting controller 309 then opens the automatic trip power-off structure assembly 310, allowing the user to automatically cut off power when the charger overheats. After the user presses the limit block 302 and holds it in place, the user can pull up the cover 306, allowing the user to perform regular maintenance on the charger mechanism assembly 308 and the system control motherboard 311.

[0026] Furthermore, the upper surface of the positioning and mounting component 2 is provided with a positioning opening 201, and the positioning opening 201 is opened around the positioning and mounting component 2 as the center point. The positioning opening 201, which is opened around the positioning and mounting component 2 as the center point, makes it convenient for the user to use and install the positioning and mounting component 2 as a whole with bolts.

[0027] Furthermore, the upper surface of the snap-fit ​​plate 303 is provided with a heat dissipation opening 304, and there are multiple heat dissipation openings 304. The multiple heat dissipation openings 304 facilitate the user to dissipate heat inside the heat dissipation protection mechanism 3.

[0028] Furthermore, the motor 313 is connected to the protective shell 307 via the connecting block 312, and the connecting block 312 is arranged around the motor 313 as the center point. The connecting block 312 arranged around the motor 313 as the center point makes it easy for the user to stably connect the motor 313 to the protective shell 307.

[0029] Furthermore, a limiting plate 202 is installed on the bottom surface of the charger bottom housing assembly 1, and the limiting plate 202 and the positioning mounting component 2 are structurally compatible. The limiting plate 202, which is structurally compatible with the positioning mounting component 2, can facilitate the user to limit the use of the positioning mounting component 2.

[0030] Furthermore, a limiting opening 316 is provided on the inner ring surface of the cover plate 306, and the limiting opening 316 and the limiting block 302 are matched in size. The limiting opening 316, which is matched in size with the limiting block 302, can facilitate the user to use the limiting block 302 for limiting.

[0031] Furthermore, a stop 305 is installed on the upper surface of the heat dissipation protection mechanism 3, and there are multiple stops 305 that limit the use of the cover plate 306. The multiple stops 305 that limit the use of the cover plate 306 make it convenient for the user to limit the use of one side of the cover plate 306.

[0032] Working principle: When the user uses the charger, when the charger temperature reaches the medium setting, the system control motherboard 311 transmits data to the voltage setting controller 309. The voltage setting controller 309 then turns on the motor 313. After the motor 313 starts, it drives the fan blades 314 to rotate. Through the mounting plate 303 and the multiple heat dissipation openings 304 on it, the user can continue to use the charger at the medium temperature, reducing the impact on the user. When the charger temperature reaches the high setting, the system control motherboard 311 transmits data to the voltage setting controller. In step 309, the voltage setting controller 309 can then open the automatic trip power-off structure assembly 310, allowing the user to automatically cut off power when the charger overheats. After the user presses the limit block 302 and presses it into place, the user can pull the cover plate 306 upwards, allowing the user to perform regular maintenance on the charger mechanism assembly 308 and the system control motherboard 311. Through the positioning mounting component 2 and the multiple positioning openings 201 through the front surface of the positioning mounting component 2, the user can easily insert bolts into the positioning openings 201 to install and use the charger.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A charger with overheat automatic power-off protection function, comprising a charger base assembly (1), characterized in that: The upper surface of the charger bottom shell assembly (1) is fitted with a heat dissipation protection mechanism (3), the inner ring surface of the heat dissipation protection mechanism (3) is connected with a terminal output wire assembly (4), and the bottom outer ring surface of the charger bottom shell assembly (1) is fitted with a positioning installation component (2). The heat dissipation protection mechanism (3) includes a protective plate (301), a limiting block (302), a snap-fit ​​plate (303), a cover plate (306), a protective shell (307), a charger mechanism assembly (308), a voltage setting controller (309), an automatic trip power-off structure assembly (310), a system control main board (311), a connecting block (312), a motor (313), a fan blade (314), and a return spring (315). The protective plate (301) is installed on the side surface of the heat dissipation protection mechanism (3), and the protective shell (307) is snap-fitted onto the inner ring surface of the heat dissipation protection mechanism (3). A motor (313) is installed on the inner ring surface of the 07), and a fan blade (314) is fixedly sleeved on the top of the output shaft of the motor (313). A charger mechanism assembly (308) is welded to the inner ring surface of the heat dissipation protection mechanism (3). A voltage setting controller (309) is installed on the bottom surface of the charger mechanism assembly (308). A system control motherboard (311) is installed on the side surface of the charger mechanism assembly (308). A reset spring (315) is fixedly connected to the inner ring surface of the cover plate (306). A limit block (302) is installed on the side surface of the reset spring (315).

2. A charger with automatic overheat protection function according to claim 1, characterized in that: The upper surface of the positioning and mounting component (2) is provided with a positioning opening (201), and the positioning opening (201) is opened around the positioning and mounting component (2) as the center point.

3. A charger with automatic overheat protection function according to claim 1, characterized in that: The upper surface of the snap-fit ​​plate (303) is provided with a heat dissipation opening (304), and there are multiple heat dissipation openings (304).

4. A charger with automatic overheat protection function according to claim 1, characterized in that: The motor (313) is connected to the protective shell (307) via a connecting block (312), and the connecting block (312) is arranged around the motor (313) as the center point.

5. A charger with automatic overheat protection function according to claim 1, characterized in that: A limiting plate (202) is installed on the bottom surface of the charger bottom housing assembly (1), and the limiting plate (202) and the positioning mounting component (2) are structurally compatible.

6. A charger with automatic overheat protection function according to claim 1, characterized in that: The inner surface of the cover plate (306) has a limiting opening (316), and the limiting opening (316) and the limiting block (302) are matched in size.

7. A charger with overheat automatic power-off protection function according to claim 1, characterized in that: The upper surface of the heat dissipation protection mechanism (3) is provided with a stop (305), and there are multiple stops (305) and multiple stops (305) limit the use of the cover plate (306).