Eye riveting device for plush toy production

By introducing an intelligent monitoring system into the riveting device used in plush toy production, and utilizing components such as industrial cameras and pressure sensors, the problems of riveting position deviation and difficulty in monitoring quality have been solved, enabling real-time monitoring and automated control, thereby improving riveting quality and production efficiency.

CN223944957UActive Publication Date: 2026-02-27DANNI TOYS (LONGCHUAN) CO LTD
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Patent Information

Application Number
CN202520349131.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-02-27
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

In the current plush toy production process, the riveting device lacks intelligent control and cannot monitor the riveting quality in real time, resulting in riveting position deviation and difficulty in guaranteeing quality.

Method used

The system employs a real-time monitoring system that includes components such as a smart box, industrial camera, image processor, LED lights, control panel, and pressure sensor. The industrial camera captures detailed features of the toy to assist in component analysis, while the pressure sensor monitors riveting pressure in real time to achieve automated control and parameter adjustment.

Benefits of technology

It enables real-time monitoring of riveting quality, improves riveting accuracy and production efficiency, avoids material damage, and meets the riveting pressure adjustment requirements of different materials and needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plush toy production, in particular to a riveting device for plush toy production, which comprises a base, a supporting seat, a placing frame, a pressure head and a real-time monitoring component, the real-time monitoring component comprises an intelligent box, an industrial camera, an auxiliary component and a control component, the intelligent box is fixedly connected with the base and is positioned on one side of the base, and the industrial camera is positioned on the other side of the base. The intelligent box is arranged on the base, the industrial camera is fixedly connected with the intelligent box and located on one side of the intelligent box, the auxiliary component is arranged on the intelligent box, and the control component is arranged on the base. According to the technical scheme, the industrial camera can capture detail features of the toy, the toy is analyzed by the auxiliary component, and the riveting quality of the toy is monitored in real time, so that the riveting quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to plush toy production technical field especially relates to a rivet eye device for plush toy production. BACKGROUND

[0002] In the production process of the plush toy, the eyes of the plush toy cannot be effectively fixed, which leads to deviation during riveting and cannot effectively judge the rivet eye position.

[0003] The prior art CN217908941U discloses a rivet eye device for plush toy production, which comprises a base, a support seat welded on the upper surface of the base, an oil cylinder installed on the top of the support seat, an extrusion seat fixed on the telescopic end of the oil cylinder, a spotlight clamped on the inner side of the bottom of the extrusion seat, a cover plate fixed on the bottom of the extrusion seat through screws, a pressure head welded on the bottom of the cover plate, a placing rack welded on the upper surface of the base, an absorption pipe arranged on the top inner side of the placing rack, and a contact pad pasted on the top inner side of the placing rack.

[0004] However, the above-mentioned method lacks intelligent control and cannot monitor the riveting quality in real time during the riveting process of the toy. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a rivet eye device for plush toy production, which can monitor the riveting quality in real time during the riveting process of the toy, thereby improving the riveting quality.

[0006] To achieve the above-mentioned purpose, the utility model provides a rivet eye device for plush toy production, which comprises a base, a support seat, a placing rack and a pressure head, the support seat is fixedly connected with the base and located on one side of the base, the placing rack is fixedly connected with the base and located on one side of the base, the pressure head is arranged on the support seat, and further comprises a real-time monitoring assembly.

[0007] The real-time monitoring assembly comprises an intelligent box, an industrial camera, an auxiliary member and a control member, the intelligent box is fixedly connected with the base and located on one side of the base, the industrial camera is fixedly connected with the intelligent box and located on one side of the intelligent box, the auxiliary member is arranged on the intelligent box, and the control member is arranged on the base.

[0008] The auxiliary component includes an image processor and an LED lamp, the image processor is arranged on the intelligent box, and the LED lamp is detachably connected with the intelligent box and located on the side of the intelligent box close to the placing rack.

[0009] The control component includes a control panel and an operating part, the control panel is fixedly connected with the base and located on one side of the base, and the operating part is arranged on the control panel.

[0010] The operating part includes a PLC controller and an interactive panel, the PLC controller is fixedly connected with the control panel and located on one side of the control panel, and the interactive panel is fixedly connected with the control panel and located on one side of the control panel.

[0011] The placing rack is provided with a pressure sensor, and the pressure sensor is fixedly connected with the placing rack and located on one side of the placing rack.

[0012] The utility model discloses a riveting device for plush toy production, including base, support seat, placing rack, pressure head and real -time monitoring component, real -time monitoring component includes intelligent box, industry camera, auxiliary component and control component, in the riveting process of toy, through setting up intelligent box on the base, and setting up industry camera and auxiliary component on the intelligent box, so that industry camera can capture the detail feature of toy, and the analysis of toy is carried out to auxiliary component, realizes the real -time monitoring of the riveting quality of toy, thereby improves riveting quality. ACCURACY OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiment of the present application or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced.

[0014] Figure 1 It is the overall structure schematic diagram of the riveting device for plush toy production of the first embodiment of the utility model.

[0015] Figure 2 It is the overall front view of the riveting device for plush toy production of the first embodiment of the utility model.

[0016] In the drawing: 101-base, 102-support seat, 103-placing rack, 104-pressure head, 105-intelligent box, 106-industry camera, 107-image processor, 108-LED lamp, 109-control panel, 110-PLC controller, 111-interactive panel, 112-pressure sensor. DETAILED DESCRIPTION

[0017] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, the embodiments described below by referring to the drawings are exemplary, and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0018] The first embodiment of the present application is:

[0019] Please refer to Figure 1 and Figure 2 , wherein Figure 1 is the overall structure diagram of the rivet eye device for plush toy production, Figure 2 is the overall structure of the rivet eye device for plush toy production of the first embodiment. The present application provides a rivet eye device for plush toy production: including base 101, support seat 102, placing rack 103, pressure head 104 and real-time monitoring assembly, the real-time monitoring assembly includes intelligent box 105, industrial camera 106, auxiliary component and control component, the auxiliary component includes image processor 107 and LED lamp 108, the control component includes control panel 109 and operation part, the operation part includes PLC controller 110 and interactive panel 111, the placing rack 103 is provided with pressure sensor 112. Through the foregoing scheme, the lack of intelligent control in the process of riveting the toy is solved, and the riveting quality cannot be monitored in real time. It can be understood that the foregoing scheme can be used to enable the riveting quality to be monitored in real time in the process of riveting the toy, thereby improving the riveting quality, and can also be used to automatically adjust the pressure for riveting the toy according to different materials and riveting requirements, so as to avoid damaging the toy material.

[0020] For this specific embodiment, the support seat 102 is fixedly connected with the base 101 and located on one side of the base 101, the placing rack 103 is fixedly connected with the base 101 and located on one side of the base 101, the pressure head 104 is arranged on the support seat 102, the upper surface of the base 101 is fixed with the support seat 102, the bottom of the support seat 102 is fixed with the pressure head 104, the pressure head 104 is used for riveting the plush toy, the upper surface center of the base 101 is fixed with the placing rack 103, the placing rack 103 is used for placing the plush toy, and the above are all prior art, therefore the present application does not make detailed description.

[0021] The intelligent box 105 is fixedly connected with the base 101 and located on one side of the base 101, the industrial camera 106 is fixedly connected with the intelligent box 105 and located on one side of the intelligent box 105, the auxiliary component is arranged on the intelligent box 105, the control component is arranged on the base 101, the intelligent box 105 is fixed on the upper surface of the base 101, the top of the intelligent box 105 is provided with the industrial camera 106, the camera of the industrial camera 106 faces one side of the placing rack 103, the industrial camera 106 selects a high-resolution camera and supports rapid image acquisition, the industrial camera 106 is used for capturing the detailed features of the toy, the auxiliary component is also arranged on the intelligent box 105 and is used for illuminating and analyzing the toy, the control component is arranged on the upper surface of the base 101 and is used for automatically controlling and adjusting the parameters of riveting of the toy, improving the production efficiency, in the riveting process of the eyes of the toy, the intelligent box 105 is arranged on the base 101, and the industrial camera 106 and the auxiliary component are arranged on the intelligent box 105, so that the industrial camera 106 can capture the detailed features of the toy, and the auxiliary component can analyze the toy, the riveting quality of the toy is monitored in real time, and the riveting quality is improved.

[0022] Secondly, the image processor 107 is arranged on the intelligent box 105; the LED lamp 108 is detachably connected with the intelligent box 105 and located on one side of the intelligent box 105 close to the placing rack 103, the image processor 107 is embedded on the top of the intelligent box 105, the model of the image processor 107 is ARM Cortex-A series, the image processor 107 is used for receiving the detailed features of the toy captured by the industrial camera 106, so as to perform image processing algorithm and improve the riveting quality of the toy, the LED lamp 108 is arranged on the front side of the intelligent box 105, the LED lamp 108 can generate light source when started, so as to illuminate the environment, reduce the interference of environmental light, improve the image contrast, highlight the outline of the eyes of the toy, and improve the riveting quality.

[0023] Meanwhile, the control panel 109 is fixedly connected with the base 101 and located at one side of the base 101; the PLC controller 110 is fixedly connected with the control panel 109 and located at one side of the control panel 109; the interactive panel 111 is fixedly connected with the control panel 109 and located at one side of the control panel 109, the control panel 109 is fixed on the upper surface of the base 101, the front side of the control panel 109 is provided with the PLC controller 110 and the interactive panel 111, through the cooperation of the PLC controller 110 and the interactive panel 111, the automatic control of the device can be realized, the parameters of the toy riveting can be adjusted, and the production efficiency is improved.

[0024] In addition, the pressure sensor 112 is fixedly connected with the placing rack 103 and located at one side of the placing rack 103, the pressure sensor 112 is arranged at the center position of the upper surface of the placing rack 103, the core component of the pressure sensor 112 is a strain sheet, which has the characteristics of small volume and fast response, the pressure sensor 112 is located below the pressure head 104, which can ensure direct sensing of riveting pressure, the arrangement of the pressure sensor 112 can realize real-time measurement of the riveting pressure of the toy, so as to automatically adjust the riveting pressure of the toy according to different materials and riveting requirements, and avoid damaging the toy material.

[0025] When the riveting eye device for producing a plush toy is used, in the process of riveting the eyes of the toy, the industrial camera 106 can capture the detailed features of the toy by arranging the intelligent box 105 on the base 101 and arranging the industrial camera 106 and the auxiliary member on the intelligent box 105, and the toy is analyzed by the auxiliary member, so that the riveting quality of the toy can be monitored in real time, thereby improving the riveting quality.

[0026] The above disclosure is only one or more preferred embodiments of the application, and cannot limit the scope of the application, and those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the claims of the application still belong to the scope covered by the application.

Claims

1. A rivet eye device for plush toy production, comprising a base, a support seat, a placing rack and a pressure head, the support seat is fixedly connected with the base and located on one side of the base, the placing rack is fixedly connected with the base and located on one side of the base, and the pressure head is arranged on the support seat, characterized in that: It further comprises a real-time monitoring assembly; The real-time monitoring assembly comprises an intelligent box, an industrial camera, an auxiliary component and a control component, the intelligent box is fixedly connected with the base and located on one side of the base, the industrial camera is fixedly connected with the intelligent box and located on one side of the intelligent box, the auxiliary component is arranged on the intelligent box, and the control component is arranged on the base.

2. The rivet eye device for plush toy production according to claim 1, characterized in that: The auxiliary component comprises an image processor and an LED lamp, the image processor is arranged on the intelligent box, and the LED lamp is detachably connected with the intelligent box and located on the side of the intelligent box close to the placing rack.

3. The rivet eye device for plush toy production according to claim 1, characterized in that: The control component comprises a control panel and an operating part, the control panel is fixedly connected with the base and located on one side of the base, and the operating part is arranged on the control panel.

4. The rivet eye device for plush toy production according to claim 3, characterized in that: The operating part comprises a PLC controller and an interactive panel, the PLC controller is fixedly connected with the control panel and located on one side of the control panel, and the interactive panel is fixedly connected with the control panel and located on one side of the control panel.

5. The rivet eye device for plush toy production according to claim 1, characterized in that: A pressure sensor is arranged on the placing rack, and the pressure sensor is fixedly connected with the placing rack and located on one side of the placing rack.

Citation Information

Patent Citations

  • Eye riveting device for plush toy production

    CN217908941U