Color mixing device for yarn dyeing
The servo motor-driven rectangular gear system rotates the hollow tube and transmission rod, which, combined with the stirring blade and L-shaped stirring roller, solves the problems of low stirring efficiency and blind spots in existing color mixing devices, achieving a highly efficient and stable stirring effect.
Patent Information
- Application Number
- CN202520417895.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing color mixing devices have low stirring efficiency and a stirring blind zone, making them impractical.
A rectangular gear system driven by a servo motor drives the hollow tube and transmission rod to rotate in opposite directions. Combined with stirring blades, a fixed disc, and an L-shaped stirring roller, it achieves efficient stirring and prevents dye accumulation through a scraper.
It achieves efficient mixing, eliminates blind spots in mixing, and improves mixing efficiency and practicality.
Smart Images

Figure CN223945445U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of yarn processing, specifically to a color mixing device for yarn dyeing. BACKGROUND
[0002] The color mixing device for yarn dyeing is a device for mixing and blending dyes to obtain uniform color during yarn dyeing.
[0003] Currently, there are many types of color mixing devices, such as Chinese patent No. CN202222780258.0, which includes a color mixing box. The upper top wall of the color mixing box is symmetrically connected to the shafts extending into the color mixing box. The top end of each shaft is fixedly connected to a gear one. The upper top wall of the color mixing box is fixedly connected to a motor between the two shafts. The drive end of the motor is fixedly connected to a gear two that meshes with the two gear ones. The outer wall of the shaft on the same side is symmetrically connected to multiple stirring rods. The utility model drives the stirring rods to rotate by the shafts, making the stirring rods on the two shafts rotate in opposite directions, fully stirring the color mixing liquid, thereby improving the mixing efficiency of the pigment. During the reciprocating movement of the scraper, the deposited pigment in the color mixing box can be scraped off, avoiding the pigment sticking to the inner bottom wall of the color mixing box, thereby effectively improving the utilization rate of the pigment. However, the two shafts on the device are too far apart and cannot be linked, which leads to low efficiency and stirring blind area during color mixing, resulting in poor practicality. SUMMARY
[0004] To overcome the shortcomings of the prior art, the utility model provides a color mixing device for yarn dyeing, which has the advantages of efficient and stable stirring, and solves the problem of poor stirring practicality of the device.
[0005] To achieve the above-mentioned purpose of efficient and stable stirring, the utility model provides the following technical scheme: a color mixing device for yarn dyeing, comprising a device frame and a mixed dyeing color mixing tank, the device frame is installed with a mixed dyeing color mixing tank, the inside of the mixed dyeing color mixing tank is provided with a stirring mechanism;
[0006] The stirring mechanism comprises a servo motor, the inner top of the mixed dyeing color mixing tank is fixedly installed with a servo motor, a rectangular gear one is arranged at the output end of the servo motor, a main bearing is fixedly installed in the stirring bin of the mixed dyeing color mixing tank, a hollow pipe is fixedly penetrated on the bearing, a rectangular gear two connected with the rectangular gear one is arranged at the top of the hollow pipe, a transmission rod is penetrated in the hollow pipe and the rectangular gear two, a rectangular gear three connected with the rectangular gear one is arranged at the top of the transmission rod, two fixing frames are fixedly installed in the stirring bin of the mixed dyeing color mixing tank, a rotating shaft connected with the outer wall of the transmission rod is arranged on the proximal end of the two fixing frames, stirring blades are uniformly installed on the left and right sides of the transmission rod, a fixing disc is fixedly connected to the outer wall of the hollow pipe, and L-shaped stirring rods are fixedly connected to the outer sides of the left and right sides of the fixing disc.
[0007] Further, the upper and lower sides of the rectangular gear one are respectively connected with the rectangular gear three and the rectangular gear two, and the connection modes are all meshing connection.
[0008] Further, the inner wall of the hollow pipe and the outer wall of the transmission rod are fixedly connected through an inner bearing.
[0009] Further, the inner wall of the rotating shaft and the outer wall of the transmission rod are fixedly connected.
[0010] Further, one end of the bottom of the transmission rod is provided with a mud scraping plate matched with the inner bottom wall of the mixed dyeing color mixing tank.
[0011] Further, the inner bottom wall of the mixed dyeing color mixing tank is provided with a discharge pipe extending to the outside of the bottom, one end of the discharge pipe extending to the outside of the bottom is provided with an adjusting valve, and the top of the discharge pipe is provided with a filter screen.
[0012] Further, the four supporting rods of the equipment frame are all screw-connected with adjusting supporting legs.
[0013] Further, the left and right sides of the mixed dyeing color mixing tank are respectively provided with an inlet pipe one and an inlet pipe two.
[0014] Compared with the prior art, the technical scheme has the following beneficial effects:
[0015] 1. The color mixing device for yarn dyeing is provided with the stirring mechanism, the output end of the servo motor can make the rectangular gear one produce stable rotation, the rotation can drive the adjacent rectangular gear two and the rectangular gear three to produce linkage, the hollow pipe and the transmission rod can produce opposite stable rotation, the stirring blades, the fixing disc and the L-shaped stirring rods are arranged on the hollow pipe and the transmission rod, efficient stirring can be realized, the design has outstanding stirring efficiency, and there is no stirring blind area, and the practicability is high. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structure schematic view of the utility model;
[0017] Figure 2 It is a structure front view of the utility model;
[0018] Figure 3 It is a stirring mechanism sectional view of the utility model;
[0019] Figure 4 It is a structure of the utility Figure 2 It is an A place enlarged view of the utility model;
[0020] Figure 5 It is a structure local front view of the utility model.
[0021] In the figure: 1, equipment frame;2, mixed dyeing and toning tank;3, stirring mechanism;301, servo motor;302, rectangular gear one;303, main bearing;304, hollow tube;305, rectangular gear two;306, transmission rod;307, rectangular gear three;308, fixed frame;309, rotating shaft;310, stirring blade;311, fixed disc;312, L-shaped stirring stick;4, mud scraping plate;5, discharge pipe;6, regulating valve;7, filter screen;8, adjusting leg;9, inlet pipe one;10, inlet pipe two. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-5 The toning device for yarn dyeing in the embodiment comprises an equipment frame 1 and a mixed dyeing and toning tank 2, the mixed dyeing and toning tank 2 is installed on the equipment frame 1, and the mixed dyeing and toning tank 2 is internally provided with a stirring mechanism 3.
[0024] The stirring mechanism 3 comprises a servo motor 301, the inner top of the mixed dyeing and toning tank 2 is fixedly provided with the servo motor 301, the output end of the servo motor 301 is provided with a rectangular gear one 302, firstly, the output end of the servo motor 301 can make the rectangular gear one 302 produce stable rotation, the stirring bin of the mixed dyeing and toning tank 2 is fixedly provided with a main bearing 303, the bearing 303 is fixedly provided with a hollow pipe 304, the top of the hollow pipe 304 is provided with a rectangular gear two 305 connected with the rectangular gear one 302, the hollow pipe 304 and the rectangular gear two 305 are provided with a transmission rod 306, wherein the inner wall of the hollow pipe 304 and the outer wall of the transmission rod 306 are fixedly connected through a bearing, the top of the transmission rod 306 is provided with a rectangular gear three 307 connected with the rectangular gear one 302, wherein the upper and lower sides of the rectangular gear one 302 are respectively connected with the rectangular gear three 307 and the rectangular gear two 305, and the connection modes are all meshing connection, then the rotation of the rectangular gear one 302 can drive the adjacent rectangular gear two 305 and the rectangular gear three 307 to produce linkage, so that the hollow pipe 304 and the transmission rod 306 can produce opposite stable rotation, the stirring bin of the mixed dyeing and toning tank 2 is fixedly provided with two fixed frames 308, the proximal ends of the two fixed frames 308 are provided with a rotating shaft 309 connected with the outer wall of the transmission rod 306, wherein the inner wall of the rotating shaft 309 is fixedly connected with the outer wall of the transmission rod 306, the left and right sides of the transmission rod 306 are uniformly provided with stirring blades 310, the outer wall of the hollow pipe 304 is fixedly connected with a fixed disc 311, the left and right sides of the fixed disc 311 are fixedly connected with L-shaped stirring rods 312, finally, through the stirring blades 310, the fixed disc 311 and the L-shaped stirring rods 312 arranged on the hollow pipe 304 and the transmission rod 306, efficient stirring can be realized, and therefore the design not only has outstanding stirring efficiency, but also will not have a stirring blind area, and has high practicability.
[0025] In the case implementation, the bottom end of the transmission rod 306 is provided with a mud scraping plate 4 matched with the inner bottom wall of the mixed dyeing and toning tank 2, the design can make the transmission rod 306 rotate while stably rotating, not only prevent the dye for toning from accumulating in the mixed dyeing and toning tank 2, but also enhance the stirring and mixing effect.
[0026] In the case implementation, the inner bottom wall of the mixed dyeing and toning tank 2 is provided with a discharge pipe 5 extending to the outside of the bottom, one end of the discharge pipe 5 extending to the outside of the bottom is provided with an adjusting valve 6, the design can let the staff freely control the discharging speed, the top of the discharge pipe 5 is provided with a filter screen 7, the design can prevent the dyeing agent not completely dissolved from escaping through the discharge pipe 5.
[0027] In the case implementation, the four supporting rods of the equipment rack 1 are all screw-connected with adjusting supporting legs 8, the design can help the staff freely adjust the ground clearance of the mixed dyeing and toning tank 2.
[0028] In the case implementation, the left and right sides of the mixed dyeing color mixing tank 2 are respectively provided with the feeding pipe one 9 and the feeding pipe two 10, which facilitates the addition of different color dyes during color mixing.
[0029] In the implementation, the following steps are performed:
[0030] 1) First, the output end of the servo motor 301 will make the rectangular gear one 302 produce stable rotation;
[0031] 2) Then the rotation produced by the rectangular gear one 302 will drive the adjacent rectangular gear two 305 and rectangular gear three 307 to produce linkage, so that the hollow tube 304 and the transmission rod 306 can produce opposite stable rotation;
[0032] 3) Finally, by setting the stirring blade 310, the fixed disc 311 and the L-shaped stirring stick 312 on the hollow tube 304 and the transmission rod 306, efficient stirring can be achieved.
[0033] In summary, the color mixing device for yarn dyeing, by setting the stirring mechanism 3, first, the output end of the servo motor 301 will make the rectangular gear one 302 produce stable rotation, then the rotation produced by the rectangular gear one 302 will drive the adjacent rectangular gear two 305 and rectangular gear three 307 to produce linkage, so that the hollow tube 304 and the transmission rod 306 can produce opposite stable rotation, finally, by setting the stirring blade 310, the fixed disc 311 and the L-shaped stirring stick 312 on the hollow tube 304 and the transmission rod 306, efficient stirring can be achieved, thus the design not only has outstanding stirring efficiency, but also does not have stirring blind area, has strong practicability, solves the problem of large interval between the two shafts of the device and the inability to produce linkage, which leads to low efficiency and stirring blind area during stirring and color mixing, and poor practicability.
[0034] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A colour mixing device for yarn dyeing, comprising a device frame (1) and a mixed dye colour mixing tank (2), characterized in that: The device frame (1) is provided with a mixed dyeing color mixing tank (2), and the mixed dyeing color mixing tank (2) is internally provided with a stirring mechanism (3); The stirring mechanism (3) comprises a servo motor (301), the inner top of the mixed dyeing color mixing tank (2) is fixedly provided with the servo motor (301), the output end of the servo motor (301) is provided with a rectangular gear one (302), the stirring bin of the mixed dyeing color mixing tank (2) is fixedly provided with a main bearing (303), the main bearing (303) is fixedly provided with a hollow pipe (304), the top of the hollow pipe (304) is provided with a rectangular gear two (305) connected with the rectangular gear one (302), the hollow pipe (304) and the rectangular gear two (305) are provided with a transmission rod (306) penetrating therein, the top of the transmission rod (306) is provided with a rectangular gear three (307) connected with the rectangular gear one (302), the stirring bin of the mixed dyeing color mixing tank (2) is fixedly provided with two fixed frames (308), the proximal ends of the two fixed frames (308) are provided with rotating shafts (309) connected with the outer wall of the transmission rod (306), the left and right sides of the transmission rod (306) are uniformly provided with stirring blades (310), the outer wall of the hollow pipe (304) is fixedly connected with a fixed disc (311), the left and right sides of the fixed disc (311) are fixedly connected with L-shaped stirring rods (312).
2. A shading device for yarn dyeing according to claim 1, characterized in that: The upper and lower sides of the rectangular gear one (302) are respectively connected with the rectangular gear three (307) and the rectangular gear two (305), and the connection modes are all meshing connections.
3. A shading device for yarn dyeing according to claim 1, characterized in that: The inner wall of the hollow pipe (304) and the outer wall of the transmission rod (306) are fixedly connected through an inner bearing.
4. A shading device for yarn dyeing according to claim 1, characterized in that: The inner wall of the rotating shaft (309) and the outer wall of the transmission rod (306) are fixedly connected.
5. A shading device for yarn dyeing according to claim 1, characterized in that: One end of the bottom of the transmission rod (306) is provided with a mud scraping plate (4), and the mud scraping plate (4) is matched with the inner bottom wall of the mixed dyeing color mixing tank (2).
6. A shading device for yarn dyeing according to claim 1, characterized in that: The inner bottom wall of the mixed dyeing color mixing tank (2) is provided with a discharge pipe (5) extending to the outside of the bottom, one end of the discharge pipe (5) extending to the outside of the bottom is provided with an adjusting valve (6), and the top of the discharge pipe (5) is provided with a filter screen (7).
7. A shading device for yarn dyeing according to claim 1, characterized in that: The bottoms of the four supporting rods of the device frame (1) are all threadedly connected with adjusting supporting legs (8).
8. A shading device for yarn dyeing according to claim 1, characterized in that: The left and right sides of the mixed dyeing color mixing tank (2) are respectively provided with an inlet pipe one (9) and an inlet pipe two (10).
Citation Information
Patent Citations
Color matching device
CN218688480U