Mixing device for producing water-based emulsion
By designing a rapid mixing assembly with counter-rotating upper and lower stirring blades and reinforcing ribs, the problem of mixing dead zones in traditional water-based emulsion production equipment has been solved, achieving more efficient mixing and uniformity, and enhancing the stability of the equipment.
Patent Information
- Application Number
- CN202520386084.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-06
AI Technical Summary
In traditional water-based emulsion production equipment, the single rotating blades create mixing dead zones, affecting mixing efficiency and uniformity.
A rapid mixing assembly was designed, including an upper rotating shaft, a lower rotating sleeve, upper and lower stirring blades, and a gear system. The upper and lower stirring blades and reinforcing ribs, which rotate in opposite directions, ensure the uniformity of mixing and the strength of the equipment.
It improves mixing efficiency and uniformity, avoids mixing dead zones, enhances the strength of the mixing blades, prevents deformation, and improves the stability of equipment operation.
Smart Images
Figure CN223945481U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water emulsion production technical field, concretely is a kind of mixing device for water emulsion production. BACKGROUND
[0002] In the production process of water emulsion, ensuring mixing uniformity is undoubtedly the core link of improving product quality, the importance of this link, not only embodied in the direct influence on the performance of final product, also relates to production efficiency, cost control and many other aspects, however, traditional mixing device has certain limitation in design, which is mainly reflected in its stirring mode.
[0003] Traditional mixing device mostly relies on single rotating blade to stir, this stirring mode is simple and direct, but in actual application, it exposes many problems, first, since the rotating track of blade is relatively fixed, it can only effectively stir certain specific area in material, in this way, in the mixing process, it is easy to appear mixing dead angle, i.e. those material areas that are missed by blade rotating track and cannot be fully stirred, these mixing dead angles not only reduce mixing efficiency, but also cause the uniformity of final product to be greatly discounted, thus a kind of mixing device for water emulsion production is needed. SUMMARY
[0004] (I) technical problem solved
[0005] In view of the deficiencies of prior art, the utility model provides a kind of mixing device for water emulsion production to solve the problem that single rotating blade in traditional mode stirs the material of single area intelligently, causes to easily appear mixing dead angle, affects mixing efficiency.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of mixing device for water emulsion production, including fixed frame, fixed frame is provided with quick mixing assembly, quick mixing assembly is used to quickly mix water emulsion, quick mixing assembly includes mixing bin, upper rotating shaft, lower rotating sleeve, lower tooth seat, upper tooth disc, rotating block, gear slot, rotating ring and motor;
[0008] The upper rotating shaft is rotatably connected in the lower rotating sleeve in the quick mixing assembly, the upper rotating shaft and the upper stirring blade are rotatably connected with the top wall and the bottom wall of the mixing bin respectively, a plurality of lower stirring blades are fixedly connected on the lower rotating sleeve, the lower stirring blade is F-shaped, a plurality of upper stirring blades are fixedly connected on the upper rotating shaft.
[0009] The upper stirring blade and the lower stirring blade are crossly arranged, a plurality of same reinforcing rib plates are fixedly connected on the upper stirring blade and the lower stirring blade, and gears are fixedly sleeved on the two ends of the upper and lower stirring blades.
[0010] Preferably, the lower tooth seat is fixedly connected to the fixed frame, and the lower gear is in meshing connection with the lower tooth seat.
[0011] Preferably, the upper tooth disc is fixedly connected to the fixed frame through the connecting frame, and the upper gear is in meshing connection with the upper tooth disc.
[0012] Preferably, the rotating block is fixedly connected to the outer surface of the mixing bin, the mixing bin is arranged in an inclined manner, and the tooth groove is arranged on the outer surface of the rotating block.
[0013] Preferably, the rotating ring is in rotating connection with the rotating block, and the mixing bin is fixedly connected with a discharge valve and a feeding valve.
[0014] Preferably, two supporting frames are fixedly connected between the rotating ring and the fixed frame, and the motor is fixedly installed on the fixed frame.
[0015] Preferably, a motor gear is fixedly sleeved on the outer surface of the output shaft of the motor, and the motor gear is in meshing connection with the tooth groove.
[0016] (Three) beneficial effects
[0017] Compared with the prior art, the utility model provides a mixing device for water-based emulsion production has the following beneficial effects:
[0018] 1、 this water-based emulsion production mixing device, through the meshing of the two gears set up corresponding upper tooth disc and lower tooth seat can make upper rotating shaft and lower rotating sleeve can drive the upper stirring vane and lower stirring vane on it reverse rotation, this makes the upper stirring vane and lower stirring vane of reverse rotation can be in the periphery of the water-based emulsion in the fixed frame, through the centrifugal force of rotating block rotation water-based emulsion can move to the periphery, and then through the force of upper stirring vane and lower stirring vane water-based emulsion fixed frame mixes evenly, this greatly improves the efficiency and uniformity of fixed frame mixing avoids the problem that the traditional way single rotation blade intelligent stirring single area material, leading to easy to appear mixed dead angle, influence mixing efficiency.
[0019] 2、 this water-based emulsion production mixing device, through the reinforcing rib plate set up on the upper stirring vane and lower stirring vane can make the strength of upper stirring vane and lower stirring vane can improve, this avoids the problem that the traditional way stirring vane in the stirring speed is too big, or when water-based emulsion raw material viscosity is too big, easy to make stirring vane deformation, thereby influence equipment operation. ACCURACY OF DRAWINGS
[0020] Figure 1 It is the whole structure schematic diagram of the utility model;
[0021] Figure 2The utility model discloses support frame structure schematic diagram shows that the utility model discloses gear structure schematic diagram.
[0022] Figure 3 The utility model discloses upper tooth tooth disc structure schematic diagram shows that the utility model discloses gear structure schematic diagram.
[0023] Figure 4 The utility model discloses gear structure schematic diagram shows that the utility model discloses gear structure schematic diagram.
[0024] In the drawing: 1, fixed frame, 2, mixing bin, 3, upper rotating shaft, 4, lower rotating sleeve, 5, upper stirring blade, 6, lower stirring blade, 7, reinforcing rib plate, 8, gear, 9, lower tooth seat, 10, upper tooth disc, 11, motor gear, 12, rotating block, 13, tooth slot, 14, rotating ring, 15, support frame, 16, motor. Specific implementation
[0025] The technical scheme in the embodiments of the utility model will be apparently and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, and all other embodiments obtained by the ordinary skilled in the art without making creative efforts based on the embodiments in the utility model belong to the range of the utility model protection.
[0026] Please refer to Figures 1-4 The utility model provides a kind of new technical scheme: a mixing device for water-based emulsion production, including fixed frame 1, fixed frame 1 is provided with quick mixing assembly, and quick mixing assembly is used to quickly mix water-based emulsion, and quick mixing assembly includes mixing bin 2, upper rotating shaft 3, lower rotating sleeve 4, lower tooth seat 9, upper tooth disc 10, rotating block 12, tooth slot 13, rotating ring 14 and motor 16;
[0027] In quick mixing assembly, upper rotating shaft 3 is rotatably connected in lower rotating sleeve 4, and upper rotating shaft 3 and upper stirring blade 5 are rotatably connected with the top wall and bottom wall of mixing bin 2 respectively, and a plurality of lower stirring blades 6 are fixedly connected on lower rotating sleeve 4, and lower stirring blade 6 is F-shaped, and a plurality of upper stirring blades 5 are fixedly connected on upper rotating shaft 3.
[0028] Upper stirring blade 5 and lower stirring blade 6 are crossly arranged, and a plurality of same reinforcing rib plates 7 are fixedly connected on upper stirring blade 5 and lower stirring blade 6, and gear 8 is fixedly sleeved on the two ends of upper stirring blade 5 and lower stirring blade 6.
[0029] Further, lower tooth seat 9 is fixedly connected on fixed frame 1, and lower gear 8 is meshingly connected with lower tooth seat 9.
[0030] Further, upper tooth disc 10 is fixedly connected on fixed frame 1 by connecting frame, and upper gear 8 is meshingly connected with upper tooth disc 10. Further, upper tooth disc 10 is fixedly connected on fixed frame 1 by connecting frame, and upper gear 8 is meshingly connected with upper tooth disc 10.
[0031] Further, the rotating block 12 is fixedly connected to the outer surface of the mixing bin 2, the mixing bin 2 is arranged obliquely, and the gear slot 13 is arranged on the outer surface of the rotating block 12.
[0032] Further, the rotating ring 14 is rotatably connected to the rotating block 12, and the mixing bin 2 is fixedly connected with a discharge valve and a feed valve.
[0033] Further, the rotating ring 14 and the fixed frame 1 are fixedly connected with two support frames 15, and the motor 16 is fixedly installed on the fixed frame 1.
[0034] Further, the output shaft of the motor 16 is fixedly sleeved with a motor gear 11, and the motor gear 11 is meshingly connected with the gear slot 13.
[0035] Further, when in use, the motor 16 is started, the output shaft of the motor 16 can drive the rotating block 12 to rotate in the rotating ring 14 through the motor gear 11, and the rotating rotating block 12 can drive the mixing bin 2 to rotate at the same time, and since the mixing bin 2 is arranged obliquely, the mixing bin 2 inside can be rotated under the action of the rotating block 12, and the two gears 8 arranged can make the upper rotating shaft 3 and the lower rotating sleeve 4 rotate reversely through the meshing of the upper toothed disc 10 and the lower toothed seat 9, which makes the upper stirring blade 5 and the lower stirring blade 6 rotating reversely can move the water-based emulsion in the fixed frame 1 to the periphery through the centrifugal force of the rotating block 12, and then the water-based emulsion in the fixed frame 1 is mixed uniformly through the action of the upper stirring blade 5 and the lower stirring blade 6, which greatly improves the mixing efficiency and uniformity of the fixed frame 1, avoids the problem that in the traditional way, the single rotating blade stirs the material in a single area, which leads to the problem that it is easy to appear mixing dead angle and affects the mixing efficiency.
[0036] Further, the reinforcing rib plates 7 arranged on the upper stirring blade 5 and the lower stirring blade 6 can improve the strength of the upper stirring blade 5 and the lower stirring blade 6, which avoids the problem that in the traditional way, the stirring blade is easy to deform when the stirring speed is too large or the viscosity of the water-based emulsion raw material is too large, thereby affecting the operation of the equipment.
[0037] Structure description:
[0038] Fixed frame 1: This is the basic support structure of the entire mixing device, used to fix and support the rapid mixing assembly and other related parts.
[0039] Mixing bin 2: This is a container used to contain the water-based emulsion that needs to be mixed, which is designed to rotate with other parts of the rapid mixing assembly to facilitate the mixing of the emulsion.
[0040] Upper rotating shaft 3: This is a shaft, which is rotatably connected in the lower rotating sleeve 4, and is rotatably connected with the top wall of the mixing bin 2. The upper rotating shaft 3 is used to drive the upper stirring structure.
[0041] Lower rotating sleeve 4: This is a component that is sleeved on the upper rotating shaft 3, and is fixedly connected with a plurality of F-shaped lower stirring blades 6. The lower rotating sleeve 4 rotates together with the upper rotating shaft 3 to drive the lower stirring blades 6 to stir the emulsion.
[0042] Upper stirring blades 5: These are stirring structures fixedly connected to the upper rotating shaft 3, which are arranged in cross with the lower stirring blades 6 to enhance the mixing effect.
[0043] Lower stirring blades 6: These are F-shaped blades fixedly connected to the lower rotating sleeve 4, which are used to stir the aqueous emulsion in the mixing bin.
[0044] Stiffening plates 7: These plates are fixedly connected to the upper stirring blades 5 and the lower stirring blades 6 to increase the structural strength of the stirring blades and prevent deformation.
[0045] Gears 8: These gears are fixedly sleeved on the two ends of the upper stirring blades 5 and the lower stirring blades 6, which are used to transmit power to make the upper stirring blades and the lower stirring blades rotate in opposite directions, respectively.
[0046] Lower tooth seat 9: This is a component fixedly connected to the fixed frame 1, which is engaged with the lower gear 8 to drive the rotation of the lower rotating sleeve 4 and the lower stirring blades 6.
[0047] Upper tooth disc 10: This is a component fixedly connected to the fixed frame 1 through the connecting frame, which is engaged with the upper gear 8 to drive the rotation of the upper rotating shaft 3 and the upper stirring blades 5.
[0048] Motor gear 11: This is a gear fixedly sleeved on the outer surface of the output shaft of the motor 16, which is used to engage with the tooth groove 13 on the rotating block 12 to transmit power.
[0049] Rotating block 12: This is a component fixedly connected to the outer surface of the mixing bin 2, which has tooth grooves 13 on it to engage with the motor gear 11 to make the mixing bin 2 rotatable.
[0050] Tooth groove 13: These grooves are provided on the outer surface of the rotating block 12 to engage with the motor gear 11 to transmit power.
[0051] Rotating ring 14: This is a component rotatably connected to the rotating block 12, which allows the rotating block 12 (and the mixing bin 2 connected thereto) to rotate inside it.
[0052] Support frame 15: These frames are fixedly connected between the rotating ring 14 and the fixed frame 1 to support and stabilize the entire mixing assembly.
[0053] Motor 16: This is the powered device, fixedly mounted on the fixed frame 1, its output shaft through the motor gear 11 with the tooth slot 13 of the rotating block 12 meshing, thereby driving the movement of the whole rapid mixing assembly.
[0054] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mixing device for producing an aqueous emulsion, characterized by: The utility model relates to a quick mixing device for water-based emulsion, which comprises a fixing frame (1) provided with a quick mixing assembly for quickly mixing water-based emulsion, the quick mixing assembly comprising a mixing bin (2), an upper rotating shaft (3), a lower rotating sleeve (4), a lower tooth seat (9), an upper tooth disc (10), a rotating block (12), a tooth groove (13), a rotating ring (14) and a motor (16). The upper rotating shaft (3) is rotatably connected in the lower rotating sleeve (4), the upper rotating shaft (3) and the upper stirring blade (5) are rotatably connected with the top wall and the bottom wall of the mixing bin (2) respectively, the lower rotating sleeve (4) is fixedly connected with a plurality of lower stirring blades (6), the lower stirring blades (6) are F-shaped, and the upper rotating shaft (3) is fixedly connected with a plurality of upper stirring blades (5). The upper stirring blades (5) and the lower stirring blades (6) are fixedly connected with a plurality of same reinforcing rib plates (7) respectively, and the two ends of the upper stirring blades (5) and the lower stirring blades (6) are fixedly sleeved with gears (8).
2. The mixing device for producing an aqueous emulsion according to claim 1, characterized in that: The lower tooth seat (9) is fixedly connected with the fixing frame (1), and the lower gears (8) are meshingly connected with the lower tooth seat (9).
3. The mixing device for producing an aqueous emulsion according to claim 2, characterized in that: The upper tooth disc (10) is fixedly connected with the fixing frame (1) through a connecting frame, and the upper gears (8) are meshingly connected with the upper tooth disc (10).
4. The mixing device for producing an aqueous emulsion according to claim 3, characterized in that: The rotating block (12) is fixedly connected with the outer surface of the mixing bin (2), the mixing bin (2) is obliquely arranged, and the tooth groove (13) is arranged on the outer surface of the rotating block (12).
5. The mixing device for producing an aqueous emulsion according to claim 4, characterized in that: The rotating ring (14) is rotatably connected with the rotating block (12), and the mixing bin (2) is fixedly connected with an outlet valve and an inlet valve.
6. The mixing device for producing an aqueous emulsion according to claim 5, characterized in that: Two supporting frames (15) are fixedly connected between the rotating ring (14) and the fixing frame (1), and the motor (16) is fixedly installed on the fixing frame (1).
7. The mixing device for producing an aqueous emulsion according to claim 6, characterized in that: The output shaft of the motor (16) is fixedly sleeved with a motor gear (11), and the motor gear (11) is meshingly connected with the tooth groove (13).