UV roller coating machine
By using a synchronous motor-driven scraper design, the problem of difficult-to-remove paint from the rollers of UV roller coating machines is solved, achieving efficient cleaning and convenient maintenance.
Patent Information
- Application Number
- CN202423223981.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing UV roller coating machines have difficulty removing the cured coating from the rollers, and the brushes are prone to getting coated during the cleaning process, which affects the cleaning effect.
The design employs a synchronous motor to drive the mounting rod, pressure plate, and scraper. The scraper scrapes the paint off the surface of the roller coating wheel and slides it into the collection box, ensuring that the normal operation of the roller coating wheel is not affected.
It achieves efficient scraping of paint off the roller coating, improving cleaning efficiency, and features convenient installation and disassembly to ensure normal operation of the equipment.
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Figure CN223946003U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of roll coating machines, and specifically relates to a UV roll coating machine. BACKGROUND
[0002] The UV roll coating machine is a device for coating processing, which cures paint by using an ultraviolet (UV) lamp, uniformly applies liquid paint on the surface of a substrate by roll coating, and then rapidly cures the coating by a UV light source. The roll coating process ensures the uniformity and smoothness of the coating thickness. The main advantages of the UV roll coating machine include rapid curing, environmental protection (no solvent required), high efficiency, energy saving, high coating hardness, good wear resistance, etc. It is widely used in the furniture manufacturing, building materials, printing, electronic products and other industries.
[0003] A UV roll coating machine is disclosed in the utility model patent with the publication number CN217342068U, which relates to the technical field of roll coating machines. The utility model comprises a bottom plate, a roll coating machine body is arranged on the top of the bottom plate, a drive motor is arranged on the side of the roll coating machine body, a roller is arranged on the output end of the drive motor, the roller extends into the roll coating machine body and is rotationally connected with the roll coating machine body. The utility model can drive the brush to move horizontally and circularly on the surface of the roller by the cooperation of the stepping motor, the first tooth, the second tooth, the connecting plate, the brush, the annular sleeve and the air cylinder. The brush can remove the paint attached to the surface of the roller, avoiding manual cleaning of the paint and improving the cleaning efficiency of the roller.
[0004] However, in actual use, it is found that the device removes the paint attached to the surface of the roller by moving the brush to improve the cleaning degree of the roller.
[0005] However, when the glue on the roller solidifies, the brush cannot effectively remove the paint on the surface of the roller. Even when the glue has not solidified, the brush will be contaminated with a large amount of paint during the cleaning process, which will affect the subsequent cleaning effect. Therefore, a UV roll coating machine is provided. UTILITARIAN CONTENT
[0006] The purpose of the present application is to solve the above-mentioned problems and provide a UV roll coating machine.
[0007] The technical scheme adopted by the application is as follows: a UV roll coating machine comprises a roll coating machine frame, a glue rolling frame is fixedly installed on the top surface of the roll coating machine frame, a connecting rotating rod is rotatably connected in the glue rolling frame, a roll coating rubber wheel is arranged below the connecting rotating rod in the glue rolling frame, a synchronous motor is fixedly installed on one side of the glue rolling frame, the driving end of the synchronous motor penetrates through one side of the glue rolling frame and is fixed to one end of the connecting rotating rod, an installation rod is fixedly installed on the outer surface of the connecting rotating rod, a fixed plate is fixedly installed on the end of the installation rod away from the connecting rotating rod, a plurality of positioning studs are arrayed at equal intervals on one side of the fixed plate, a pressing plate is arranged on the front side of the fixed plate, a plurality of circular through holes corresponding to the positioning studs are formed in one side of the pressing plate, one end of the positioning stud penetrates through the inside of the circular through hole, a nut is threadedly connected to one end of the positioning stud, a glue scraping knife is arranged on the front side of the fixed plate, and the glue scraping knife is located between the fixed plate and the pressing plate.
[0008] In a preferred embodiment, an installation plate is fixedly installed in the roll coating machine frame, two adjusting limit plates are arranged on the top surface of the installation plate, and lock bolts are threadedly connected to the sides of the two adjusting limit plates away from each other.
[0009] In a preferred embodiment, two housings are fixedly installed on the top surface of the roll coating machine frame, adjusting blocks are arranged in the housings, and auxiliary rollers are rotatably connected to one side of the adjusting blocks.
[0010] In a preferred embodiment, bearing seats are fixedly installed on the inner side walls of the roll coating machine frame, rotating shafts are fixedly installed in the middle of the bearing seats, and bottom roll coating rubber wheels are fixedly installed on the outer surfaces of the rotating shafts.
[0011] In a preferred embodiment, a collecting box is fixedly installed below the roll coating rubber wheel on the inner side wall of the roll coating machine frame.
[0012] In a preferred embodiment, two supporting rods are fixedly installed on the top surface of the roll coating machine frame, and guide wheels are rotatably connected to the bottom surfaces of the two supporting rods.
[0013] In summary, due to the adoption of the above technical scheme, the application has the following beneficial effects:
[0014] 1、According to the scheme, the synchronous motor drives the installation rod, the pressing plate and the glue scraper to rotate downward together, so that the glue scraper is close to the surface of the rolling glue wheel and contacts with it, and then efficiently scrapes off the paint on the surface of the rolling glue wheel, and the scraped paint slides along the edge of the glue scraper to the inside of the collection box. The design that the device connects the rotating rod to drive the glue scraper to rotate can effectively scrape off the paint on the rolling glue wheel without interfering with the normal operation process of the rolling glue wheel. In addition, the glue scraper has the characteristics of convenient installation and disassembly, and personnel can regularly maintain it. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0016] Figure 2 It is a partial structure explosion schematic diagram of the present application;
[0017] Figure 3 It is a schematic diagram of the rolling glue wheel structure of the present application.
[0018] Markings in the figure: 1, rolling frame; 2, glue rolling frame; 3, connecting rotating rod; 4, rolling glue wheel; 5, synchronous motor; 6, installation rod; 7, fixed plate; 8, positioning stud; 9, pressing plate; 10, round hole; 11, glue scraper; 12, mounting plate; 13, adjusting limit plate; 14, locking bolt; 15, housing; 16, adjusting block; 17, auxiliary roller; 18, bearing seat; 19, rotating shaft; 20, bottom rolling glue wheel; 21, collection box; 22, support rod; 23, guide wheel. DETAILED DESCRIPTION
[0019] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0020] REFERENCE Figure 1 , Figure 2 and Figure 3The utility model provides a kind of UV roll coater, including roll coater frame 1, the inside fixed mounting of roll coater frame 1 is equipped with mounting plate 12, the top surface of mounting plate 12 is equipped with two adjusting limit plates 13, and the side of two adjusting limit plates 13 away from each other is all threadedly connected with locking bolt 14;The top surface of mounting plate 12 is equipped with sliding slot, the inside sliding connection of sliding slot is equipped with sliding block, and sliding block is ground contact with adjusting limit plate 13, so it is convenient for two adjusting limit plates 13 to move left and right to adjust, so that adjusting limit plate 13 can be positioned to the plate material of different sizes to be rolled and coated, and by the setting locking bolt 14, it is convenient for the limiting and fixing of the adjusted adjusting limit plate 13.
[0021] Reference Figure 1 The top surface of roll coater frame 1 is fixedly installed with two supporting rods 22, and the bottom surface of the two supporting rods 22 is rotatably connected with a guide wheel 23. By arranging the two supporting rods 22, the guide wheel 23 can be conveniently installed. By arranging the guide wheel 23, the conveying of the plate material to be rolled and coated can be facilitated.
[0022] Reference Figure 1 The top surface of roll coater frame 1 is fixedly installed with two housings 15, and the inside of the two housings 15 is provided with an adjusting block 16. The adjusting block 16 is rotatably connected with an auxiliary roller 17 on one side. By arranging the two housings 15, the adjusting block 16 can be adjusted inside. The top surface of the adjusting block 16 is rotatably connected with an adjusting screw, and the top end of the adjusting screw is installed with a hand wheel. Thus, the height of the adjusting block 16 can be conveniently adjusted, so that the auxiliary roller 17 can use different thicknesses of plate material to be rolled and coated, and the plate material can be conveniently conveyed forward.
[0023] Reference Figure 1 , Figure 2 and Figure 3 The top surface of roll coater frame 1 is fixedly installed with a glue rolling frame 2. The inside of the glue rolling frame 2 is rotatably connected with a connecting rotating rod 3. The inside of the glue rolling frame 2 is provided with a glue rolling wheel 4 below the connecting rotating rod 3. The inner side wall of the roll coater frame 1 is fixedly installed with a collecting box 21 below the glue rolling wheel 4. By arranging the glue rolling frame 2, the glue rolling wheel 4 can be conveniently installed. The installed glue rolling wheel 4 can rotate, and then the plate material to be rolled and coated can be rolled and coated. The glue rolling wheel 4 is provided with two. A driving connection mechanism is arranged on one side of the glue rolling frame 2. The mechanism is composed of a motor and a chain wheel. One end of any one of the two glue rolling wheels 4 is uniformly installed with a chain wheel. The chain wheel of the motor is connected with the chain wheel at one end of the glue rolling wheel 4 by using a chain. In this way, the motor can drive the glue rolling wheel 4 to rotate. At the same time, on the rotating glue rolling wheel 4, the other glue rolling wheel 4 is driven to rotate synchronously by the gear meshing mode. This facilitates the cooperative operation of the two glue rolling wheels 4, efficiently carries out the gluing operation of the plate material, and the glue scraped by the glue rolling wheel 4 can be conveniently collected by arranging the collecting box 21.
[0024] refer to Figure 1 A synchronous motor 5 is fixedly installed on one side of the roller frame 2. The drive end of the synchronous motor 5 passes through one side of the roller frame 2 and is fixed to one end of the connecting rod 3. The synchronous motor 5 facilitates the rotation of the connecting rod 3.
[0025] refer to Figure 1 , Figure 2 An installation rod 6 is fixedly installed on the outer surface of the connecting rod 3. A fixing plate 7 is fixedly installed on the end of the installation rod 6 away from the connecting rod 3. Multiple positioning studs 8 are evenly arranged on one side of the fixing plate 7. A clamping plate 9 is provided on the front side of the fixing plate 7. Multiple circular through holes 10 corresponding to the positioning studs 8 are opened on one side of the clamping plate 9. One end of the positioning stud 8 passes through the interior of the circular through hole 10. A nut is threaded to one end of the positioning stud 8. A scraper 11 is provided on the front side of the fixing plate 7. The scraper 11 is located between the fixing plate 7 and the clamping plate 9. The fixing plate 7 and the clamping plate 9 facilitate the installation and fixing of the scraper 11 with the positioning studs 8 and the nut. The installation rod 6 facilitates the rotation of the scraper 11 after installation and fixing, thus facilitating the scraping of the paint on the roller coating roller 4.
[0026] refer to Figure 1 , Figure 3 The inner sidewall of the roller coating frame 1 is symmetrically fixed with bearing seats 18, the middle of the bearing seat 18 is fixedly fixed with a rotating shaft 19, and the outer surface of the rotating shaft 19 is fixedly fixed with a bottom roller 20. The bearing seats 18 facilitate the rotation of the rotating shaft 19 and the bottom roller 20, thus facilitating the application of glue to the bottom of the board.
[0027] The implementation principle of a UV roller coating machine embodiment of this application is as follows: The board to be coated is smoothly conveyed to the bottom of the coating roller 4 by the auxiliary roller 16 and the bottom roller 20. At this time, the coating roller 4 can carry out the roller coating operation on the board, so that the coating is evenly adhered to the surface of the board. After the roller coating operation is completed, the operator starts the synchronous motor 5. The synchronous motor 5 drives the mounting rod 6, the pressure plate 9 and the scraper 11 to rotate downward together, so that the scraper 11 approaches and contacts the surface of the coating roller 4, thereby efficiently coating the board. 4. The paint on the surface is scraped off and slides down the edge of the scraper blade 11 into the collection box 21. In this way, the operator can collect and process the paint in the collection box 21 in a centralized manner during their spare time. The design of this device, which connects to the rotating rod 3 to drive the scraper blade 11 to rotate, can effectively scrape off the paint on the roller coating roller 4 without interfering with the normal operation of the roller coating roller 4. In addition, the scraper blade 11 has convenient installation and disassembly characteristics, which allows the operator to perform regular maintenance, greatly improving the convenience of operation.
[0028] The above examples are only used to illustrate the technical solutions of the present application, but not to limit the same; although the present application has been described in detail with reference to the foregoing examples, it should be understood by those of ordinary skill in the art that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A UV roller coating machine, comprising a roller coating frame (1), characterized in that: A roller coating frame (2) is fixedly installed on the top surface of the roller coating frame (1). A connecting rod (3) is rotatably connected inside the roller coating frame (2). A roller coating wheel (4) is provided inside the roller coating frame (2) below the connecting rod (3). A synchronous motor (5) is fixedly installed on one side of the roller coating frame (2). The drive end of the synchronous motor (5) passes through one side of the roller coating frame (2) and is fixed to one end of the connecting rod (3). An installation rod (6) is fixedly installed on the outer surface of the connecting rod (3). The end of the installation rod (6) away from the connecting rod (3) is fixedly installed. A fixing plate (7) is fixedly installed. Multiple positioning studs (8) are installed in an equally spaced array on one side of the fixing plate (7). A clamping plate (9) is provided on the front side of the fixing plate (7). Multiple circular through holes (10) corresponding to the positioning studs (8) are opened on one side of the clamping plate (9). One end of the positioning stud (8) passes through the interior of the circular through hole (10). A nut is threaded to one end of the positioning stud (8). A glue scraper (11) is provided on the front side of the fixing plate (7). The glue scraper (11) is located between the fixing plate (7) and the clamping plate (9).
2. The UV roller coating machine as described in claim 1, characterized in that: The roller coating frame (1) is fixedly installed with an installation plate (12). The top surface of the installation plate (12) is provided with two adjustment limit plates (13), and the two adjustment limit plates (13) are threadedly connected with locking bolts (14) on the side that is far away from each other.
3. A UV roller coating machine as described in claim 1, characterized in that: The top surface of the roller coating frame (1) is fixedly installed with two housings (15), and each of the two housings (15) is provided with an adjustment block (16). An auxiliary roller (17) is rotatably connected to one side of the adjustment block (16).
4. A UV roller coating machine as described in claim 1, characterized in that: The inner sidewall of the roller coating frame (1) is symmetrically fixedly equipped with bearing seats (18), the middle part of the bearing seats (18) is fixedly equipped with a rotating shaft (19), and the outer surface of the rotating shaft (19) is fixedly equipped with a bottom roller (20).
5. A UV roller coating machine as described in claim 1, characterized in that: A collection box (21) is fixedly installed on the inner side wall of the roller coating frame (1) below the roller coating roller (4).
6. A UV roller coating machine as described in claim 1, characterized in that: The top surface of the roller coating frame (1) is fixedly installed with two support rods (22), and the bottom surface of the two support rods (22) is rotatably connected with guide wheels (23).
Citation Information
Patent Citations
UV roller coating machine
CN217342068U