Full-automatic spinning equipment

Abstract

The utility model relates to the technical field of spinning machines, and discloses full-automatic spinning equipment which comprises a conveying device, the conveying device comprises a discharging mechanism and a feeding mechanism which are independently arranged, the discharging mechanism is used for discharging spun machined products in the first direction, and the feeding mechanism is used for feeding the machined products in the second direction; the spinning device comprises spinning mechanisms and a clamping mechanism which are independently arranged, and the spinning mechanisms are movably arranged on the two sides of the clamping mechanism; the moving device is movably connected between the conveying device and the spinning device and is in butt joint with the conveying device and the spinning device; the moving device is used for assisting in product machining so that the machined product can be sequentially subjected to the procedures of feeding, spinning and discharging. According to the spinning device, the conveying device, the spinning device and the moving device are designed in a matched mode, the procedures of automatic feeding, spinning and discharging of machined products are achieved, manual intervention is not needed, the operation safety is high, the automation degree is effectively improved, and then the spinning efficiency is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of spinning machines, and particularly relates to a full-automatic spinning equipment. BACKGROUND

[0002] The spinning equipment is a mechanical equipment for metal forming processing, and is mainly used for processing metal materials into parts with specific shapes through rotation and pressure.

[0003] In the existing spinning technology, manual intervention is required in the feeding and clamping processes in the spinning operation, so as to ensure smooth spinning of the processed products. However, this method needs to consume labor, and is time-consuming and labor-intensive, resulting in low automation degree and slow spinning efficiency. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problems of the prior art, the application provides a full-automatic spinning equipment, which is designed by cooperating a conveying device, a spinning device and a moving device, realizes the automatic feeding, spinning and discharging processes of the processed products, does not need manual intervention, avoids the scalding of workers by the heated processed products, is high in operation safety, effectively improves the convenience of taking the processed products after spinning forming, avoids the damage of the heat of the processed products to the machine tool, and further improves the automation degree and the spinning efficiency.

[0005] The technical effects achieved by the application are realized through the following aspects:

[0006] The application provides a full-automatic spinning equipment, which comprises

[0007] The conveying device comprises an independent discharging mechanism and a feeding mechanism, the discharging mechanism is used for discharging the spun processed products along a first direction, and the feeding mechanism is used for feeding the processed products along a second direction.

[0008] The spinning device comprises an independent spinning mechanism and a clamping mechanism, the spinning mechanism is movably arranged on both sides of the clamping mechanism, the clamping mechanism is used for clamping the processed products, and the spinning mechanism is used for spinning the processed products.

[0009] The moving device is movably connected between the conveying device and the spinning device, and is connected to the conveying device and the spinning device, and is used for assisting the processed products to sequentially complete the feeding, spinning and discharging processes.

[0010] In some implementations, the spinning equipment further comprises a lifting arm arranged on one side of the spinning mechanism.

[0011] In some implementations, a heating device is further included, which is arranged between the spinning device and the conveying device and is opposite to the moving device. Specifically, the moving device assists in processing the product so as to enter the heating device for heating.

[0012] In some implementations, the heating device comprises a rotating mechanism and a heating mechanism arranged side by side, the rotating mechanism is used for fixing and rotating the product so as to heat the product by the heating mechanism.

[0013] In some implementations, the heating mechanism comprises a medium frequency furnace.

[0014] The heating device further comprises a laser temperature sensor, which senses the temperature of the product and controls the start and stop of the rotating mechanism so as to control the start and stop of the medium frequency furnace.

[0015] In some implementations, the rotating mechanism comprises clamping components and rotating components, the clamping components are arranged on both sides of the rotating components and form a product placement area opposite to the clamping components, the clamping components are used for fixing the product, and the rotating components are used for rotating the product.

[0016] In some implementations, the clamping components comprise a cylinder, a clamping block and a roller, the driving end of the cylinder is connected with the clamping block, and the roller is movably connected to both ends of the clamping block.

[0017] In some implementations, the clamping mechanism comprises a driving member, a pushing ring and a clamping component, the driving member is drivingly connected with the pushing ring and the clamping component; the driving member is used for controlling the pushing ring and the clamping component to move in a third direction so that the clamping component is in a loose state, and the pushing ring pushes out the product in the third direction.

[0018] In some implementations, the moving device comprises a slide rail and a mechanical hand, the slide rail is arranged across the conveying device, the spinning device and the heating device, and the mechanical hand is movably connected with the slide rail.

[0019] In some implementations, the discharging mechanism and the feeding mechanism each comprise a first motor, a transmission belt and a placement member, the placement members are arranged at intervals on the transmission belt, and the first motor is drivingly connected with the transmission belt.

[0020] 1、The full-automatic spinning equipment provided in the application realizes the automatic feeding process of the processing product through the feeding mechanism, then moves the processing product to the clamping mechanism through the moving device, and spins the processing product through the spinning mechanism, and then moves the finished spinning processing product to the discharging mechanism through the moving device after spinning is completed, thereby automatically completing the spinning action without manual intervention, effectively improving the degree of automation, and thereby improving the spinning efficiency. In addition, personnel operation accidents can be avoided, and the operation safety is improved.

[0021] 2、The full-automatic spinning equipment provided in the application has a reasonable and compact structure design through the overall layout of the conveying device, the spinning device and the moving device, and the spinning action is strong in rhythm. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a structure schematic view of the full-automatic spinning equipment in Example 1.

[0023] Figure 2 It is a structure schematic view of the full-automatic spinning equipment in Example 2.

[0024] Figure 3 It is a structure schematic view of the rotating mechanism in Example 2.

[0025] Figure 4 It is a sectional structure schematic view of the clamping mechanism in Example 2.

[0026] Figure 5 It is a side view structure schematic view of the clamping mechanism in Example 2.

[0027] Figure 6 It is Figure 2 the enlarged structure schematic view of part B.

[0028] Figure 7 It is a structure schematic view of the full-automatic spinning equipment in Example 3.

[0029] Markings in the figure:

[0030] 1、conveying device, 11, discharge mechanism, 12, feeding mechanism, 111, transmission belt, 112, material placing part, 1121, support part, 1122, limiting block, 113, notch; 2, spinning device, 21, spinning mechanism, 22, material clamping mechanism, 221, driving part, 222, material pushing ring, 223, material clamping part, 2231, sliding block, 2232, sliding groove, 2233, material clamping block, 2234, first inclined surface, 2235, second inclined surface, 2236, material clamping cavity; 3, moving device, 31, sliding rail, 32, mechanical hand; 4, boom; 5, heating device, 51, rotating mechanism, 52, heating mechanism, 511, clamping part, 5111, air cylinder, 5112, clamping block, 5113, roller, 512, rotating part, 5121, second motor, 5122, roller shaft, 513, storage area, 514, copper pipe, 515, sliding main machine. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. The described embodiments are part of the embodiments of the present application, but not all the embodiments of the present application.

[0032] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.

[0033] Example 1:

[0034] Please refer to the drawings Figure 1 The full-automatic spinning equipment of the present application comprises a conveying device 1, a spinning device 2 and a moving device 3.

[0035] The conveying device 1 comprises a discharge mechanism 11 and a feeding mechanism 12 arranged independently, the discharge mechanism 11 is used for sending the spun processing product along a first direction, and the feeding mechanism 12 is used for feeding the processing product along a second direction; wherein the first direction is W direction, and the second direction is S direction.

[0036] The spinning device 2 comprises a spinning mechanism 21 and a material clamping mechanism 22 arranged independently, the spinning mechanism 21 is movably arranged on both sides of the material clamping mechanism 22, the material clamping mechanism 22 is used for clamping the processing product, and the spinning mechanism 21 is used for spinning the processing product.

[0037] The moving device 3 is arranged between and connected to the conveying device 1 and the spinning device 2, and is used to assist the processing product to complete the feeding, spinning and discharging processes.

[0038] Specifically, the moving device 3 comprises a slide rail 31 and a mechanical hand 32, the slide rail 31 is arranged across the conveying device 1, the spinning device 2 and the heating device 5, and the mechanical hand 32 is movably connected to the slide rail 31.

[0039] In the full-automatic spinning device, the spinning process is as follows: the processing product is conveyed to the moving device 3 by the feeding mechanism 12, the mechanical hand 32 of the moving device 3 grabs the processing product, and then the processing product is moved to the clamping assembly through the slide rail 31. After the clamping assembly clamps the processing product, the spinning mechanism 21 spins the processing product. After the spinning is completed, the mechanical hand 32 clamps the processing product again, and then the processing product is moved to the discharging mechanism 11 through the slide rail 31. The product after spinning is moved out by the discharging mechanism 11, so as to realize the full-automatic spinning operation without manual intervention, effectively improve the automation degree, and further improve the spinning efficiency. In addition, the operation accidents can be avoided, and the operation safety is improved.

[0040] In this structure, the overall structure layout of the conveying device 1, the spinning device 2 and the moving device 3 is reasonable and compact, and the spinning action is strong in rhythm.

[0041] In other embodiments, the moving device 3 can be provided in two sets, one set corresponding to the processing product of the feeding mechanism 12, and used to move the processing product to the spinning device 2 for spinning. One set corresponds to the product after spinning, and moves the processing product after spinning to the discharging mechanism 11. This setting can further speed up the spinning action of the processing product and improve the spinning efficiency.

[0042] Embodiment 2:

[0043] The difference between this embodiment and embodiment 1 is that, as shown in Figure 2 The full-automatic spinning device of this embodiment further comprises a boom 4 arranged on one side of the spinning mechanism 21. Through this setting, the boom 4 can assist the manual installation of the mold or the heavy object, and improve the operation convenience.

[0044] In some embodiments, the heating device 5 is further arranged between the spinning device 2 and the conveying device 1, and can be connected to the moving device 3. Through this setting, the automatic heating function is added in the spinning process, and more comprehensive automatic spinning operation is realized.

[0045] In some embodiments, the heating device 5 comprises a rotating mechanism 51 and a heating mechanism 52 arranged side by side, the rotating mechanism 51 is used to fix and rotate the processing product, so that the heating mechanism 52 heats the processing product.

[0046] Specifically, the heating mechanism 52 comprises a medium frequency furnace; the heating device 5 further comprises a laser temperature sensor, which senses the temperature of the processing product and controls the start and stop of the rotating mechanism 51 to control the start and stop of the medium frequency furnace.

[0047] The rotating mechanism 51 comprises clamping components 511 and rotating components 512, the clamping components 511 are arranged on both sides of the rotating components 512 and form a placing area 513 in connection with the clamping components 511, the clamping components 511 are used to fix the processing product, and the rotating components 512 are used to drive the product to rotate.

[0048] The heating device 5 in the embodiment fixes the processing product through the clamping components 511 and the robot 32, drives the processing product to rotate through the rotating components 512, makes the processing product cut the magnetic field line of the medium frequency furnace, and realizes automatic heating by heating the processing product by the medium frequency furnace. The laser temperature sensor is used to sense the temperature of the processing product, so as to control the start and stop of the rotating components 512, realize the control of whether the processing product continues to cut the magnetic field line, stop rotating, and the medium frequency furnace stops heating the processing product, and realize automatic heating.

[0049] The medium frequency furnace is used for heating, which is safer than flame heating. By controlling the laser temperature sensor, the required temperature of the product can be artificially controlled, and the quality of the processing product is improved.

[0050] Please refer to Figure 3 The clamping components 511 comprise a cylinder 5111, clamping blocks 5112 and rollers 5113, the driving end of the cylinder 5111 is connected with the clamping blocks 5112, and the rollers 5113 are movably connected to both ends of the clamping blocks 5112. Preferably, the clamping blocks 5112 are arc-shaped clamping blocks 5112, so that the clamping blocks 5112 are in close contact with the processing product and ensure the clamping of the processing product. When the processing product enters the placing area 513, the cylinder 5111 is started to drive the clamping blocks 5112 to move towards the processing product until the clamping blocks 5112 clamp the processing product, realizing the clamping function of the processing product. Through the arrangement of the rollers 5113, when the processing product needs to rotate, the rollers 5113 can avoid the processing product being limited, realizing that the processing product can rotate while being limited in a certain position.

[0051] The rotating component 512 comprises a second motor 5121, a transmission part connected between the second motor 5121 and a roller 5122, and the roller 5122. The second motor 5121 drives the transmission part to control the rotation of the roller 5122. The processed product is placed in the placing area 513 and contacts with the roller 5122. The rotation of the roller 5122 can drive the processed product to rotate, cut the magnetic field lines, and then control the intermediate frequency furnace to heat the processed product. In addition, during the heating process, the processed product rotates to make the processed product more evenly heated, improve the heating uniformity and efficiency.

[0052] The above-mentioned clamping component 511 and rotating component 512 can realize stable heating effect of the processed product, compact overall structure, meet the requirement of limiting the processed product in the fixed position, and also meet the requirement of heating after the processed product rotates, avoid heating without the processed product, effectively save energy, improve the heat utilization rate, and ensure the uniform heating during the heating process. The structure design is ingenious and compact, has high practicability, and has high heating efficiency.

[0053] In some embodiments, referring to Figures 4-5 The clamping mechanism 22 comprises a driving member 221, a pushing ring 222, and a clamping component 223. The driving member 221 is drivingly connected with the pushing ring 222 and the clamping component 223. The driving member 221 is used to control the pushing ring 222 and the clamping component 223 to move along the third direction, so that the clamping component 223 is in a loosening state, and the pushing ring 222 pushes out the processed product along the third direction. The third direction is the D direction. The driving member 221 controls the pushing ring 222 and the clamping component 223 to move along the A direction, so that the clamping component 223 is in a clamping state, and the pushing ring 222 does not push out the processed product.

[0054] Specifically, the clamping component 223 comprises a sliding block 2231, a sliding groove 2232, and a clamping block 2233. The driving member 221 drives the sliding block 2231 to move along the D direction or the A direction. One side of the sliding block 2231 is provided with a first inclined surface 2234. The sliding groove 2232 is provided with a second inclined surface 2235 corresponding to the first inclined surface 2234. The second inclined surface 2235 is in abutting contact with the first inclined surface 2234. The clamping block 2233 is connected with the side of the sliding block 2231 away from the sliding groove 2232, so that the clamping block 2233 is in a state of contraction or expansion. The clamping block 2233 surrounds to form a clamping cavity 2236. The clamping cavity 2236 is used to place the processed product. The cooperation of the first inclined surface 2234 and the second inclined surface 2235 can realize the conversion of the acting force along the A direction or the D direction into the acting force required for the clamping block 2233 to contract or expand.

[0055] Through the arrangement of the clamping mechanism 22, after the product completes the spinning work, when the driving part 221 moves towards the D direction, the clamping part 223 is in a loose material state, and the product is then loosened, and at the same time, the pushing ring 222 is driven to move towards the D direction, and the product is then pushed out, so that the unloading is relatively easy. At the same time, the clamping stability of the clamping part 223 can be ensured.

[0056] In some embodiments, referring to Figure 6 , the discharging mechanism 11 and the feeding mechanism 12 each include a first motor, a transmission belt 111, and a placing part 112, the placing part 112 is arranged at intervals on the transmission belt 111, and the first motor is in driving connection with the transmission belt 111. Through the arrangement, the processed product is placed on the placing part 112, the first motor is started, the transmission belt 111 is driven to rotate, and then the input and output of the processed product are driven, so that the automation of the input and output of the processed product is realized, manual operation is avoided, and the safety operation is improved.

[0057] Specifically, the placing part 112 is provided with a supporting part 1121 and a limiting block 1122, and the limiting block 1122 is arranged obliquely on both sides of the supporting part 1121. Through the arrangement, the processed product is placed on the supporting part 1121 and stably placed by the limiting block 1122, so that the stable conveying of the processed product by the discharging mechanism 11 and the feeding mechanism 12 is ensured, and the conveying stability is improved. In addition, a gap 113 is formed between the supporting part 1121 and the limiting block 1122, which facilitates the clamping of the mechanical hand 32 to the processed product and facilitates the feeding and discharging.

[0058] Embodiment 3:

[0059] The difference between this embodiment and embodiment 1 is that, referring to Figure 7 , the spinning mechanism 21 is arranged on one side of the clamping mechanism 22. The difference between this embodiment and embodiment 2 is that the heating mechanism 52 is arranged on the other side of the clamping mechanism 22, and the heating mechanism 52 includes a copper pipe 514 and a sliding host 515 connected with the copper pipe, and the copper pipe is sleeved on the processed product. During product processing, the spinning mechanism 21 and the heating mechanism 52 are operated in a staggered manner, the function of automatic heating during spinning can be added, and more comprehensive spinning automation operation is realized.

[0060] Specifically, the heating principle of the heating mechanism 52 can be the same as that of embodiment 2, that is, whether the processed product rotates to continue cutting the magnetic field line is controlled, and the cutting of the magnetic field line controls the start and stop of heating. The sliding host 515 can be realized by using the existing sliding rail pulley.

[0061] Embodiment 4:

[0062] On the basis of the above-mentioned embodiments, a spinning method is provided, which uses the full-automatic spinning equipment as described above, and the spinning steps include:

[0063] The feeding mechanism 12 feeds the processing product to the docking position of the moving device 3;

[0064] The moving device 3 assists the processing product to the clamping mechanism 22, and the clamping mechanism 22 clamps the processing product;

[0065] The spinning mechanism 21 spins the processing product;

[0066] After the spinning is completed, the moving device 3 moves the processing product after the spinning to the discharging mechanism 11;

[0067] The discharging mechanism 11 discharges the processing product after the spinning.

[0068] The spinning method in the embodiment improves the process rhythm, realizes the automatic spinning operation, and improves the overall spinning efficiency. The spinning of the processing product can be realized continuously.

[0069] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0070] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships of the product of the present application when it is usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used for differentiation and description, and cannot be understood as indicating or implying relative importance.

[0071] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0072] In the present application, unless specifically stated and limited otherwise, a first feature on or above a second feature can include the first and second features being directly in contact, or can include the first and second features not being directly in contact but being in contact through another feature between them. Also, a first feature on, above and over a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature under, below and under a second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0073] Although the present application has been described in connection with the above specific embodiments, it will be readily apparent to those skilled in the art that numerous substitutions, modifications and changes can be made thereto without departing from the spirit and scope of the application as set forth in the appended claims.

Claims

1. A fully automatic spinning apparatus, characterized by, The utility model relates to a kind of processing device for processing product, including Conveying device (1), including independently arranged discharge mechanism (11) and feeding mechanism (12), the discharge mechanism (11) is used to send out along the first direction of the spinning processing product, the feeding mechanism (12) is used to enter along the second direction of processing product; Spinning device (2), including independently arranged spinning mechanism (21) and clamping mechanism (22), the spinning mechanism (21) is movably arranged in the both sides of the clamping mechanism (22), the clamping mechanism (22) is used to clamp processing product, and the spinning mechanism (21) is used to spin processing product;And Moving device (3), movably coherent between the conveying device (1) and the spinning device (2), and all with the conveying device (1) and the spinning device (2) are opposite interface;The moving device (3) is used to assist processing product, so that processing product sequentially completes the process of feeding, spinning and discharging.

2. The fully automatic spinning apparatus according to claim 1, characterized in that, Also including boom (4), the boom (4) is located in one side of the spinning mechanism (21).

3. The fully automatic spinning apparatus according to claim 1, wherein Also including heating device (5), the heating device (5) is located between the spinning device (2) and the conveying device (1), and can be opposite with the moving device (3).

4. The fully automatic spinning apparatus according to claim 3, wherein The heating device (5) includes side-by-side arrangement of rotating mechanism (51) and heating mechanism (52), the rotating mechanism (51) is used to fix and rotate processing product, so that the heating mechanism (52) heats processing product.

5. The fully automatic spinning apparatus according to claim 4, wherein The heating mechanism (52) includes intermediate frequency furnace; The heating device (5) further includes laser temperature sensor, the laser temperature sensor senses the temperature of processing product, and the start-stop of the rotating mechanism (51) is controlled, so that the start-stop of the intermediate frequency furnace is controlled.

6. The fully automatic spinning apparatus according to claim 4, wherein The rotating mechanism (51) includes clamping component (511) and rotating component (512), the clamping component (511) is located in the both sides of the rotating component (512), and forms the article area (513) with the clamping component (511) interface, the clamping component (511) is used to fix processing product, and the rotating component (512) is used to drive product rotation.

7. The fully automatic spinning apparatus according to claim 6, wherein The clamping component (511) includes cylinder (5111), clamping block (5112) and roller (5113), the drive end of the cylinder (5111) is connected with the clamping block (5112), and the roller (5113) is movably connected to the both ends of the clamping block (5112).

8. The fully automatic spinning apparatus according to claim 1, wherein The clamping mechanism (22) includes driving part (221), pushing ring (222) and clamping component (223), the driving part (221) is all drivingly connected with the pushing ring (222) and the clamping component (223);The driving part (221) is used to control the pushing ring (222) and the clamping component (223) move along the third direction, so that the clamping component (223) is in the loose material state, and the pushing ring (222) ejects processing product along the third direction.

9. The fully automatic spinning apparatus according to claim 3, wherein The mobile device (3) comprises a slide rail (31) and a mechanical arm (32), the slide rail (31) is arranged across the conveying device (1), the spinning device (2) and the heating device (5), and the mechanical arm (32) is movably connected with the slide rail (31).

10. The fully automatic spinning apparatus according to claim 1, wherein The discharging mechanism (11) and the feeding mechanism (12) each comprise a first motor, a transmission belt (111) and a material placing piece (112), the material placing piece (112) is arranged at intervals on the transmission belt (111), and the first motor is drivingly connected with the transmission belt (111).

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