Supporting device of plate shearing machine
By using a pull-rope mechanism without an electrified limit switch to achieve the transmission connection between the movable plate and the contact plate, the problem of high failure rate and high maintenance cost of the existing limit switch mechanism of the shearing machine is solved, and a shearing machine support device with low failure rate and low maintenance cost is realized.
Patent Information
- Application Number
- CN202423233667.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing shearing machine limit mechanism has a high failure rate and high maintenance cost during movement, especially since the electrical components are prone to interference with other parts of the production line, leading to damage.
A limit mechanism that does not require electrical control is adopted. The transmission connection between the movable plate and the contact plate is realized through a pull rope mechanism. The contact plate is used to clamp and fix the plate to be processed, reducing the use of electrical components.
It reduces the failure rate and maintenance costs of the device, extends its service life, and reduces the difficulty of installing and maintaining electrical components.
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Figure CN223946902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sheet metal processing device technical field especially relates to a guillotine shears supporting device. BACKGROUND
[0002] The guillotine shears is a kind of mechanical equipment that cuts plate by the relative reciprocating linear motion of blade.In the shearing process, by accurately controlling the blade gap, the appropriate shearing force can be applied to the metal plate of different thicknesses, and the plate is broken and separated according to the predetermined size.
[0003] With the progress of production technology, many manufacturers generally adopt automatic feeding and discharging systems when processing large quantities or large size parts.Such systems significantly improve processing efficiency and effectively reduce the scrap rate by reducing manual operation.
[0004] In the prior art, the automatic feeding and discharging system usually needs to be equipped with corresponding material plate supporting device and material plate carrying device (such as manipulator or pneumatic suction cup).The material plate supporting device is usually composed of a base, and a displacement mechanism is arranged above the base, and a limiting mechanism for fixing the material plate is arranged on the side of the displacement mechanism close to the material plate.Through the fixing action of the limiting mechanism, the displacement mechanism can feed forward, so as to realize the automation of the processing process.
[0005] In the prior art device, the limiting mechanism usually adopts the form of pneumatic cylinder or electric telescopic rod, and the positioning of the plate is realized by the clamping and fixing of the movable end to the plate to be processed.However, in actual application, we found that although the electric limiting mechanism has a wider range of application, its daily maintenance cost and failure rate are higher.In particular, the limiting mechanism needs to be equipped with corresponding air pipe or wire, and these air pipe and wire are easy to interfere with other parts on the production line during the movement of the limiting mechanism with the movement mechanism, resulting in damage.
[0006] Therefore, the present research proposes a guillotine shears supporting device without electrical control, which can automatically clamp the material plate, aiming to reduce the failure rate and maintenance cost. CONTENT OF THE UTILITY MODEL
[0007] In view of the defects in the prior art, the utility model provides a guillotine shears supporting device.The device has the advantages of low cost, low failure rate and low maintenance cost, effectively solving the problems of high failure rate and high maintenance cost of electrical components in the prior art during continuous movement.
[0008] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0009] The utility model provides a plate shearing machine support device, including the base, the upper end of base is fixedly connected with the support spare for supporting the plate to be processed, and the upper end of base is provided with two groups of moving mechanism respectively on left and right sides, and two groups of moving mechanism are provided with one limit mechanism respectively on the side of being close to, and the plate to be processed is located between two limit mechanisms, moving mechanism includes front and back linear moving component, left and right linear moving component, wherein, the movable end of left and right linear moving component is fixedly connected with limit mechanism, limit mechanism includes the positioning piece of vertical plane projection is U type structure, and the U type opening of two positioning pieces is opposite, and the inboard of U type opening of two positioning pieces is provided with one movable plate respectively, and the plate to be processed is in the same horizontal plane with movable plate, and the side of being close to the workpiece of each positioning piece is provided with even number of contact plate, and even number of contact plate is symmetrically arranged up and down with the horizontal center line of positioning piece as the line of symmetry, and each contact plate is slidably connected with positioning piece, and each contact plate is drivingly connected with movable plate through the pull rope.
[0010] Preferably, the positioning piece is provided with a plurality of sealing tubes on the side close to the workpiece, and the plurality of sealing tubes correspond one-to-one with the plurality of contact plates, and each sealing tube is provided with a vertical L-shaped structure flow tube on the side close to the workpiece, the horizontal section of the flow tube is connected with the inner cavity of the sealing tube, the inner cavity of each flow tube is slidably connected with a piston I, the piston I is sealingly connected with the flow tube, and the upper end of the piston I is fixedly connected with the corresponding contact plate through a follow-up rod, the sealing tube is slidably connected with a piston II, the height of the piston II is less than the height of the flow tube, and the piston II is sealingly connected with the sealing tube, one end of each pull rope is fixedly connected with the positioning piece, the other end of each pull rope is fixedly connected with the piston II, and each sealing tube is fixedly connected with a sealing plate on the end close to the positioning piece, and the pull rope is slidably and sealingly connected with the sealing plate.
[0011] Preferably, the vertical section of each flow tube is provided with an outer thread, and the limiting ring is detachably fixedly connected with the flow tube through the outer thread.
[0012] Preferably, the vertical section of each flow tube is provided with an outer thread, and the limiting ring is detachably fixedly connected with the flow tube through the outer thread.
[0013] Preferably, each movable plate is fixedly connected with a positioning rod on the side away from the workpiece, the positioning rod is slidably connected with the positioning piece, and each positioning rod is provided with a compression spring outside.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] The utility model discloses a design through the pull rope mechanism realizes the transmission connection between movable plate and contact plate, adopts the sliding connection mode of movable plate and positioning piece, directly utilizes the clamping action of contact plate to the plate to be processed in the process that two limit mechanisms move oppositely, to realize the relative fixation between limit mechanism and the plate to be processed. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the whole structure schematic drawing of the utility model.
[0017] Figure 2 It is the whole structure schematic drawing of the utility model limit mechanism.
[0018] Figure 3 It is the connection schematic drawing of the utility model sealing pipe and flow pipe.
[0019] Figure 4 It is the position relation schematic drawing of the utility model piston I and piston II.
[0020] Figure 5 It is the cooperation relation schematic drawing of the utility model limit ring and stretch spring.
[0021] In the drawing: 1, moving mechanism;2, limit mechanism;201, sealing pipe;202, flow pipe;203, positioning piece;204, movable plate;205, positioning rod;206, compression spring;207, contact plate;208, sealing plate;209, pull rope;210, piston II;211, follow-up rod;212, piston I;213, stretch spring;214, limit ring;3, support piece;4, base;5, plate to be processed. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor are within the protection scope of the utility model.
[0023] In the description of the utility model, it is understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0024] Please refer to Figure 1 A plate shearing machine supporting device, which is consistent with the prior art, mainly comprises a base 4, and the upper end of the base 4 is fixedly connected with a supporting piece 3 for supporting a to-be-processed plate 5.
[0025] Two groups of moving mechanisms 1 are arranged on the left and right sides of the upper end of the base 4, and each moving mechanism 1 is provided with a limiting mechanism 2 near the end, so that the to-be-processed plate 5 is placed between the two limiting mechanisms 2.
[0026] In detail, the moving mechanism 1 is composed of front-rear linear moving members and left-right linear moving members, wherein the front-rear linear moving mechanism 1 comprises a driving motor, a lead screw is arranged on the output shaft of the driving motor and is key-connected with the driving motor, and the left-right linear moving members are screwed with the lead screw through a sliding block.
[0027] Therefore, by setting the left-right linear moving members as air cylinders and fixing the limiting mechanism 2 with the movable end of the air cylinder, the front-rear and left-right linear movements of the two limiting mechanisms 2 can be realized by using the moving mechanism 1. In actual application, the configuration can realize the movement of the plate position by the cooperation of the limiting mechanism 2 and the to-be-processed plate 5, and ensure the smooth progress of the automatic processing process.
[0028] As Figure 2 , Figure 3 , Figure 4 shown, compared with the prior art device, the limiting mechanism 2 comprises a positioning piece 203 with a U-shaped structure, the vertical plane projection of the positioning piece 203 is U-shaped, and the U-shaped openings of the two positioning pieces 203 are oppositely arranged.
[0029] In addition, an activity plate 204 is arranged in the inner side of the U-shaped opening of each positioning piece 203. By ensuring that the to-be-processed plate 5 and the activity plate 204 are in the same horizontal plane and realizing the sliding connection between the activity plate 204 and the positioning piece 203, the relative movement between the positioning piece 203 and the activity plate 204 can be promoted by using the position change between the positioning piece 203 and the to-be-processed plate 5 in the process that the two limiting mechanisms 2 (i.e. the positioning pieces 203) are close to each other. Specifically, in this process, the two activity plates 204 perform opposite direction movements relative to the two positioning pieces 203, resulting in that the distance between the activity plate 204 and the inner wall of the positioning piece 203 gradually decreases.
[0030] Meanwhile, each positioning member 203 is provided with an even number of contact plates 207 on the side close to the workpiece, and the even number of contact plates 207 are symmetrically arranged above and below the horizontal center line of the positioning member 203, and each contact plate 207 is in sliding connection with the positioning member 203, and each contact plate 207 can move linearly up and down relative to the positioning member 203, so that in actual operation, the distance between the contact plate 207 and the workpiece 5 can be changed by sliding the contact plate 207, and the workpiece 5 can be clamped and fixed by the contact plate 207, and at this time, the limiting mechanism 2 and the workpiece 5 can move synchronously under the driving of the moving mechanism 1.
[0031] Therefore, in order to realize the linear up-and-down movement of the contact plate 207, each contact plate 207 is in transmission connection with the movable plate 204 through a pull rope 209, which makes it possible in actual operation that when the workpiece 5 needs to be clamped and fixed by the limiting mechanism 2, only the left-and-right linear moving member needs to be opened to force the two positioning members 203 to move relative to each other, and then the workpiece 5 can push the two movable plates 204 to move in opposite directions relative to the positioning member 203, at this time, the distance between the contact plate 207 and the workpiece 5 is reduced by the transmission effect of the pull rope 209, and the workpiece 5 can be clamped and fixed.
[0032] Specifically, each movable plate 204 is fixedly connected with a positioning rod 205 on the side away from the workpiece 5, and the positioning rod 205 is in sliding connection with the positioning member 203. Such a design makes it possible for the movable plate 204 to be in sliding connection with the positioning member 203.
[0033] Specifically, in order to achieve the sliding connection between the contact plate 207 and the positioning member 203, the device is provided with an L-shaped flow pipe 202 fixedly connected on the end of the positioning member 203 close to the workpiece 5. In this structure, a follower rod 211 is embedded in the vertical part of the flow pipe 202, and the upper end of the follower rod 211 is fixedly connected with the contact plate 207. In this way, the follower rod 211 can realize the linear up-and-down sliding connection between the contact plate 207 and the positioning member 203.
[0034] Specifically, in order to achieve the transmission connection between the movable plate 204 and the contact plate 207 (follower rod 211), the device is provided with a plurality of sealing pipes 201 on the side of the workpiece 5 of each positioning member 203, and the sealing pipes 201 correspond one-to-one with the contact plates 207.
[0035] In addition, each sealing pipe 201 is fixedly connected with the flow pipe 202 on the side of the workpiece 5, and the horizontal section of the flow pipe 202 is in communication with the inner cavity of the sealing pipe 201.
[0036] Therefore, the device is provided with the piston I 212 in the inner cavity of each flow pipe 202, and is provided with the piston II 210 in each sealing pipe 201. Meanwhile, the height of the piston II 210 is limited to be less than the height of the flow pipe 202. By further ensuring the sealing connection between the piston II 210 and the sealing pipe 201, and the sealing connection between the piston I 212 and the flow pipe 202, the up and down movement of the piston I 212 can be realized by the up and down sliding of the piston II 210 under the condition that the upper end of the piston I 212 is fixedly connected with the follow-up rod 211, so as to change the position of the contact plate 207.
[0037] It must be pointed out that, in actual operation, due to the obstruction of the to-be-processed plate 5 to the position of the contact plate 207, as shown in Figure 4 , the air volume compressed by the upward movement of the piston II 210 is much greater than the air passage volume released in the up and down movement of the piston I 212. Therefore, in actual operation, when the contact plate 207 moves upward and contacts the to-be-processed plate 5, the piston II 210 can still continue to move upward. At this time, the gas pressure in the sealing pipe 201 and the flow pipe 202 increases, thereby increasing the pressing force of the contact plate 207 on the to-be-processed plate 5, and ensuring that the limiting mechanism 2 can fully play its function.
[0038] It needs to be pointed out that, in the current situation, by fixedly connecting a sealing plate 208 to the end of the sealing pipe 201 close to the positioning member 203, it is ensured that the middle section of the pull rope 209 can be slidably and sealingly connected with the sealing plate 208. In this way, under the condition that one end of the pull rope 209 is fixedly connected with the positioning member 203, and the other end is fixedly connected with the piston II 210, the transmission connection between the movable plate 204 and the piston II 210 (contact plate 207) can be realized by using the pull rope 209.
[0039] Meanwhile, it must be pointed out that, since the gas pressure in the sealing pipe 201 and the flow pipe 202 exceeds the atmospheric pressure when the contact plate 207 contacts the to-be-processed plate 5, when the two limiting mechanisms 2 move away from each other, the pushing force of the to-be-processed plate 5 on the movable plate 204 is cancelled, and the atmospheric pressure will force the piston II 210 to reset, at this time, the pressing force of the contact plate 207 on the to-be-processed plate 5 will no longer exist.
[0040] As shown in Figure 3 , Figure 5 , further, in order to promote the rapid resetting of the contact plate 207 and prevent it from rubbing against the to-be-processed plate 5 for a long time, thereby prolonging the service life of the device, the device is additionally provided with a limiting ring 214 outside the vertical section of each flow pipe 202. The limiting ring 214 and the contact plate 207 are provided with a tension spring 213, and the two ends of the tension spring 213 are respectively detachably fixedly connected with the limiting ring 214 and the contact plate 207. In this way, the tension spring 213 can give the contact plate 207 a downward movement tendency.
[0041] Further, the vertical section of each flow pipe 202 is externally threaded, and the limiting ring 214 is detachably fixed to the flow pipe 202 through the external thread. By adjusting the position of the limiting ring 214, the minimum stretching amount of the tension spring 213 can be adjusted, and then the minimum tension force exerted by the pull rope 209 on the contact plate 207 is adjusted.
[0042] As shown in Figure 2 Further, the outer side of the positioning rod 205 is provided with a compression spring 206, and the two ends of the compression spring 206 are in contact with the movable plate 204 and the positioning member 203 respectively, so as to facilitate the rapid reset of the movable plate 204.
[0043] As shown in Figures 1-5 In the actual application process of the utility model:
[0044] Firstly, the operator accurately places the to-be-processed plate 5 on the upper side of the supporting member 3 through the corresponding mechanical control equipment (such as a mechanical hand or a pneumatic suction cup);
[0045] Then, the operator activates the left-right linear moving member, and the two limiting mechanisms 2 start to move relatively, and in this process, the movable plate 204 can push the to-be-processed plate 5 to move linearly left and right due to the action of the compression spring 206;
[0046] Subsequently, under the pushing action of the movable plate 204, the to-be-processed plate 5 continuously moves linearly left and right until the two ends of the to-be-processed plate 5 are in contact with the two movable plates 204 respectively and stop moving, at this time, the two positioning members 203 continue to move relatively, and the gap between the movable plate 204 and the inner wall of the corresponding positioning member 203 gradually decreases;
[0047] Then, as the gap between the movable plate 204 and the inner wall of the positioning member 203 continuously decreases, the distance between the contact plate 207 and the to-be-processed plate 5 also gradually decreases until the contact plate 207 is in contact with the to-be-processed plate 5 and stops moving;
[0048] Finally, as the two positioning members 203 continue to move relatively, the two pistons II 210 continue to move upward, the gas pressure inside the sealing pipe 201 and the flow pipe 202 gradually increases, and the pressing force of the contact plate 207 on the to-be-processed plate 5 gradually increases.
[0049] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A guillotine shear support apparatus, characterized by: The utility model provides a kind of plate processing device, including base (4), the upper end of base (4) is fixedly connected with support (3) for supporting to be processed plate (5), and the upper end of base (4) is provided with two groups of moving mechanism (1) respectively in left and right sides, and two groups of the moving mechanism (1) are close to end and are provided with one limit mechanism (2) respectively, and to be processed plate (5) is located between two limit mechanisms (2), it is characterized in that, the moving mechanism (1) includes front and back linear movement component, left and right linear movement component, wherein, the movable end of left and right linear movement component is fixedly connected with limit mechanism (2); The limit mechanism (2) includes the positioning member (203) of vertical plane projection as U-shaped structure, the U-shaped opening of two positioning members (203) is opposite, and the inner side of the U-shaped opening of two positioning members (203) is provided with one movable plate (204) respectively, and to be processed plate (5) is in the same horizontal plane with movable plate (204); Each positioning member (203) is provided with an even number of contact plates (207) close to the side of workpiece, and the even number of contact plates (207) are symmetrically arranged above and below the horizontal center line of the positioning member (203), and each contact plate (207) is slidably connected with the positioning member (203), and each contact plate (207) is drivingly connected with the movable plate (204) by a pull rope (209).
2. A support device for a plate shearing machine according to claim 1, characterized in that: The positioning member (203) is provided with a plurality of sealing tubes (201) close to the side of to-be-processed plate (5), the plurality of sealing tubes (201) correspond to the plurality of contact plates (207) one by one, and each sealing tube (201) is provided with a vertical plane L-shaped structure flow tube (202) close to the side of to-be-processed plate, and the horizontal section of the flow tube (202) is connected with the inner cavity of the sealing tube (201); The inner cavity of each flow tube (202) is slidably connected with a piston I (212), the piston I (212) is sealingly connected with the flow tube (202), and the upper end of the piston I (212) is fixedly connected with the corresponding contact plate (207) through a follow-up rod (211); The sealing tube (201) is slidably connected with a piston II (210), the height of the piston II (210) is less than the height of the flow tube (202), and the piston II (210) is sealingly connected with the sealing tube (201); One end of each pull rope (209) is fixedly connected with the positioning member (203), the other end of each pull rope (209) is fixedly connected with the piston II (210), and one end of each sealing tube (201) close to the positioning member (203) is fixedly connected with a sealing plate (208), and the pull rope (209) is slidably and sealingly connected with the sealing plate (208).
3. A support device for a plate shearing machine according to claim 2, characterized in that: A limiting ring (214) is arranged outside the vertical section of each flow tube (202), a tension spring (213) is arranged between the limiting ring (214) and the contact plate (207), and the two axial ends of the pull rope (209) are detachably fixedly connected with the limiting ring (214) and the contact plate (207).
4. A support device for a plate shearing machine according to claim 3, characterized in that: The vertical section of each flow pipe (202) is provided with external threads, and the limiting ring (214) is detachably fixedly connected with the flow pipe (202) through the external threads.
5. The support apparatus for a plate shearing machine according to claim 1, wherein: Each movable plate (204) is fixedly connected with a positioning rod (205) on the side away from the plate (5) to be machined, the positioning rod (205) is slidably connected with the positioning piece (203), and each positioning rod (205) is externally sleeved with a compression spring (206), and the two axial ends of the compression spring (206) are respectively abutted against the movable plate (204) and the positioning piece (203).