Full-automatic deburring station

Abstract

The utility model discloses a full-automatic deburring station which comprises a multi-axis robot and a positioner, a deburring station is arranged on one side of the positioner, a deburring tool is installed on the multi-axis robot, the positioner comprises a base, stand columns are fixedly connected to the two ends of the base respectively, and two turnover arms are arranged between the stand columns. The two overturning arms are fixedly connected through an overturning shaft, an overturning motor is installed on the stand column, a front rotating table and a rear rotating table are arranged between the two overturning arms, the front rotating table is driven by the front rotating motor to rotate, the rear rotating table is driven by the rear rotating motor to rotate, and a plurality of workpiece clamps are installed on the front rotating table and the rear rotating table respectively. According to the full-automatic deburring station, the production efficiency can be greatly improved, continuous and automatic deburring operation can be achieved, and manual speed limitation is avoided. The deburring quality is stable and reliable, the labor cost is reduced, quality fluctuation caused by fatigue of workers is reduced, and the requirements of the manufacturing industry for efficient and high-precision deburring are effectively met.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of machining, specifically relates to full -automatic deburring station. BACKGROUND

[0002] After the end of the processing process, the burr produced on the surface of the part becomes the key factor affecting the quality of the product. The existence of burr will destroy the flatness of the part surface, which may lead to the decrease of the matching precision during assembly, causing abnormal wear between parts, and further affecting the performance and reliability of the whole product.

[0003] In the past, manual deburring is a common way. Workers hold tools and process parts one by one according to experience. However, this method has many disadvantages. On the one hand, the speed of manual operation is limited, which greatly limits the production efficiency and is difficult to meet the needs of large-scale production. On the other hand, the technical proficiency of different workers is uneven, and workers are prone to fatigue after a long time of work, which makes it difficult to maintain the quality of deburring and effectively guarantee the consistency of product quality.

[0004] With the acceleration of industrial automation, the market demand for efficient, accurate and stable deburring equipment is increasing. In order to improve production efficiency and ensure product quality, it is necessary to develop equipment that can realize automatic and intelligent deburring. UTILITY MODEL CONTENTS

[0005] In order to solve the above technical problems, the utility model adopts the technical scheme: full -automatic deburring station, including multi -axis robot, positioner, the one side of positioner is equipped with deburring station, multi -axis robot is located in deburring station's one side, multi -axis robot is detachable and installs deburring cutter, the positioner includes base, the both ends of base are fixedly connected with stand, two overturning arms are equipped between stand, two overturning arms are fixedly connected through overturning shaft, the both ends of overturning shaft are rotatably installed on stand, the stand is installed with overturning motor for driving overturning shaft rotation, the both sides of front rotary table are rotatably connected with one end of two overturning arms respectively, the both sides of rear rotary table are rotatably connected with the other end of two overturning arms respectively, the front rotary table is driven to rotate by front rotary motor installed on overturning arm, the rear rotary table is driven to rotate by rear rotary motor installed on overturning arm, a plurality of workpiece clamps are installed on the front rotary table and the rear rotary table respectively.

[0006] As a preferred of the above technical scheme, the multi -axis robot includes a plurality of forward multi -axis robots, a plurality of lateral multi -axis robots, the forward multi -axis robots and the lateral multi -axis robots are installed on the robot truss respectively.

[0007] As a preferred of the above technical scheme, the lower side of the deburring station is provided with a waste trolley.

[0008] As the preferred technical scheme above, the workpiece clamp comprises a clamping plate and a clamping cylinder for driving the clamping plate to move, and the clamping cylinder is fixedly installed on the front rotary table or the rear rotary table.

[0009] As the preferred technical scheme above, the deburring station further comprises a soundproof protective house, the multi-axis robot and the deburring station are located in the soundproof protective house, one side of the soundproof protective house is provided with an opening, and the positioner is located in the opening.

[0010] As the preferred technical scheme above, the opening is provided with a turnover door, a turnover shaft is fixedly connected to the middle part of the turnover door, and transparent observation openings are arranged at the upper end and the lower end of the turnover door.

[0011] As the preferred technical scheme above, the turnover motor, the front rotary motor and the rear rotary motor are servo motors.

[0012] The full-automatic deburring station can greatly improve production efficiency, the multi-axis robot is matched with the positioner, continuous automatic deburring operation can be realized, and the speed limitation of manual operation is eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 is a schematic diagram of the internal structure of the utility model;

[0014] Fig. 2 is a schematic diagram of the three-dimensional structure of the utility model. DETAILED DESCRIPTION

[0015] The technical scheme of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0016] In the description of the utility model, it should be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] like Figs. 1-2 As shown, the fully automatic deburring station includes a multi-axis robot and a positioner. A deburring station 1 is located on one side of the positioner. The multi-axis robot is located on one side of the deburring station 1, and a deburring tool 2 is detachably mounted on the multi-axis robot. The positioner includes a base 3, with columns 4 fixedly connected to both ends of the base 3. Two rotating arms 5 are provided between the columns 4 and are fixedly connected to each other by a rotating shaft 6. The two ends of the rotating shaft 6 are rotatably mounted on the columns 4. A rotating motor for driving the rotating shaft 6 is mounted on the columns 4. A front rotating platform 7 and a rear rotating platform 8 are provided between the two rotating arms 5. One end of each of the two rotating arms 5 is rotatably connected to both sides of the front rotating platform 7, and the other end of each of the two rotating arms 5 is rotatably connected to both sides of the rear rotating platform 8. The front rotating platform 7 is driven to rotate by a front rotating motor 9 mounted on the rotating arms 5, and the rear rotating platform 8 is driven to rotate by a rear rotating motor 10 mounted on the rotating arms 5. Several workpiece clamps 11 are mounted on the front rotating platform 7 and the rear rotating platform 8, respectively.

[0019] Furthermore, the multi-axis robot includes several forward-facing multi-axis robots 12 and several lateral-facing multi-axis robots 13, which are respectively mounted on a robot gantry 14. The forward-facing multi-axis robots 12 process the workpiece from the front, while the lateral-facing multi-axis robots 13 process the workpiece from the side. The forward-facing multi-axis robots 12 and lateral-facing multi-axis robots 13 are movably mounted on the robot gantry 14, providing the multi-axis robot with a larger operating stroke to handle workpieces with complex structures.

[0020] Furthermore, a waste cart 15 is provided below the deburring station 1. The waste cart 15 catches the waste generated during the processing.

[0021] Furthermore, the workpiece clamp 11 includes a clamping plate 16 and a clamping cylinder 17 for driving the clamping plate 16 to move. The clamping cylinder 17 is fixedly mounted on the front rotary table 7 or the rear rotary table 8. The workpiece clamp 11 can also use conventional pneumatic grippers, etc., mainly used to grip the workpiece placed on the front rotary table 7 or the rear rotary table 8.

[0022] Further, the deburring station further comprises a soundproof booth 18, the multi-axis robot and the deburring station 1 are located in the soundproof booth 18, one side of the soundproof booth 18 is provided with an opening 19, and the positioner is located in the opening 19. The soundproof booth 18 reduces the noise during processing and reduces the safety hazard caused by flying fragments. The positioner starts to put the front rotating table 7 and the rear rotating table 8 into the soundproof booth 18 alternately.

[0023] Further, the opening 19 is provided with a turnover door 20, the middle part of the turnover door 20 is fixedly connected with a turnover shaft 6, and the upper end and the lower end of the turnover door 20 are respectively provided with transparent observation ports 21. The turnover door 20 rotates together with the turnover arm 5. The turnover door 20 improves the sealing performance of the soundproof booth 18.

[0024] Further, the turnover motor, the front rotating motor 9 and the rear rotating motor 10 are servo motors. The servo motor is accurate in control.

[0025] It is worth mentioning that the multi-axis robot, the servo motor and other technical features involved in the utility model patent application should be regarded as prior art. The specific structure, working principle and possible control mode and spatial arrangement mode of these technical features can be selected by using conventional methods in the field, and should not be regarded as the invention point of the utility model patent. The utility model patent will not be further expanded and described in detail.

[0026] The above describes the preferred embodiment of the utility model in detail. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative labor, therefore, any technical scheme obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the utility model should be within the protection scope determined by the claims.

Claims

1. Fully automatic deburring station, characterized in that, The application relates to a multi-axis robot and a positioner, one side of the positioner is provided with a deburring station, the multi-axis robot is located at one side of the deburring station, a deburring tool is detachably installed on the multi-axis robot, the positioner comprises a base, two vertical columns are fixedly connected to two ends of the base, two overturning arms are arranged between the vertical columns, the two overturning arms are fixedly connected through an overturning shaft, two ends of the overturning shaft are rotatably installed on the vertical columns, an overturning motor for driving the overturning shaft to rotate is installed on the vertical column, a front rotating table and a rear rotating table are arranged between the two overturning arms, two ends of the two overturning arms are rotatably connected to two sides of the front rotating table respectively, the other two ends of the two overturning arms are rotatably connected to two sides of the rear rotating table respectively, the front rotating table is driven to rotate by a front rotating motor installed on the overturning arm, the rear rotating table is driven to rotate by a rear rotating motor installed on the overturning arm, and a plurality of workpiece clamps are installed on the front rotating table and the rear rotating table respectively.

2. The fully automatic burr station of claim 1, wherein, The multi-axis robot comprises a plurality of forward multi-axis robots and a plurality of lateral multi-axis robots, and the forward multi-axis robots and the lateral multi-axis robots are respectively installed on a robot truss.

3. The fully automatic burring station of claim 1, wherein A waste trolley is arranged below the deburring station.

4. The fully automatic burring station of claim 1, wherein The workpiece clamp comprises a clamping plate and a clamping cylinder for driving the clamping plate to move, and the clamping cylinder is fixedly installed on the front rotating table or the rear rotating table.

5. The fully automatic burring station of claim 1, wherein, The deburring station further comprises a soundproof protective house, the multi-axis robot and the deburring station are located in the soundproof protective house, one side of the soundproof protective house is provided with an opening, and the positioner is located in the opening.

6. The fully automatic burr station of claim 5, wherein, A turnover door is arranged in the opening, the turnover door is fixedly connected to the overturning shaft at the middle part, and transparent observation openings are arranged at the upper end and the lower end of the turnover door.

7. The fully automatic burring station of claim 1, wherein The overturning motor, the front rotating motor and the rear rotating motor are all servo motors.

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