Welding tool
The welding fixture, designed with an insulated base and a card slot, solves the problems of low welding efficiency, low yield, and heat radiation associated with traditional welding, achieving efficient and low-cost welding operations.
Patent Information
- Application Number
- CN202520357268.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
Traditional flat-mounted component welding is inefficient, has a low yield, suffers from poor heat radiation environment, and is difficult to clean flux, limiting the number of welds that can be made.
The base, support components, and clamping plate are made of heat-insulating material. The clamping slot matches the parts, and the fixing components are fixed in place. Combined with the rotating structure of the worktable, it can achieve stable support and efficient welding of the parts.
It improves welding efficiency and yield, reduces operational difficulty, enhances welding results, and lowers manufacturing costs.
Smart Images
Figure CN223947160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses a welding tool, and belongs to the technical field of welding. BACKGROUND
[0002] The traditional flat-relying part welding mode is not only inefficient but also has low finished product rate of welded parts, and the heat radiation of the workbench causes the welding environment to be poor, which is not conducive to actual operation of workers.
[0003] In the related art, the graphite plate is directly grooved, and the parts are placed in the groove for welding. Although the welding tool solves the problem of heat radiation, the groove is prone to leaving flux, which is difficult to clean, and is inconvenient for secondary rapid filling, and the number of welding is limited each time.
[0004] Therefore, it is necessary to improve one or more problems in the above-mentioned related technical solutions.
[0005] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the utility model, and therefore can include information that does not constitute prior art known to those skilled in the art. INVENTION CONTENTS
[0006] The purpose of the utility model embodiment is to provide a welding tool, and further solve one or more problems in the above-mentioned related technical solutions.
[0007] The purpose of the utility model is achieved by adopting the following technical solutions:
[0008] The utility model provides a welding tool, which is used for welding of long strip structure parts, and comprises:
[0009] A base is made of heat insulation material.
[0010] A supporting assembly is fixedly connected to the upper surface of the base at the lower end, and the upper end of the supporting assembly is provided with a clamping boss.
[0011] A clamping plate is provided with a clamping hole, and the clamping plate is in contact with the clamping boss through the clamping hole and is supported in the horizontal direction. A plurality of clamping grooves are arranged on the outer peripheral region of the clamping plate. The clamping grooves are configured to be capable of accommodating long strip structure parts to be welded, and the opening structure of the clamping grooves matches the cross-sectional structure of the long strip structure parts.
[0012] A fixing assembly is connected with the upper end of the supporting assembly in a matched mode, and is used for fixing the clamping plate and the supporting assembly.
[0013] The distance between the clamping plate and the upper surface of the base is adapted to the height of the long strip structure part.
[0014] Optionally, the base is a circular structure platform and is made of graphite plate.
[0015] Optionally, the support assembly comprises a plurality of branches, each of which is a long strip structure.
[0016] Optionally, the plurality of branches are arranged in a circular ring around the center position of the base.
[0017] Optionally, the clamping plate is a circular structure, and the diameter of the clamping plate is not greater than the diameter of the base.
[0018] Optionally, the plurality of clamping grooves are arranged in a circular ring around the center position of the clamping plate, and the clamping grooves are arranged in a more peripheral region of the clamping plate than the clamping holes.
[0019] Optionally, the interval distance between each clamping groove and the adjacent clamping groove is associated with the heat incidence of welding.
[0020] Optionally, the fixing assembly is a nut, and the upper end of each branch is provided with a threaded structure matched with the nut.
[0021] Optionally, it further comprises a workbench, and the workbench is provided with a platform for placing the base.
[0022] Optionally, the workbench is provided with a step rotation structure.
[0023] The technical scheme provided by the embodiment of the utility model can include the following beneficial effects:
[0024] In the embodiment of the utility model, the plurality of clamping grooves of the clamping plate enable the long strip structure part to be welded to be stably erected on the heat-insulating base, so that a plurality of requirements in practical production are taken into account, the manufacturing cost of the tooling is low, the production efficiency is high, the operation is convenient, and the welding effect is improved.
[0025] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0026] The drawings herein are incorporated into the specification and form part of the specification, show the embodiments consistent with the utility model, and are used together with the specification to explain the principles of the utility model. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without creative labor for those skilled in the art.
[0027] Figure 1 Fig. 1 shows a perspective view of a welding tool according to an example embodiment of the present application.
[0028] Figure 2 Fig. 1 shows a perspective view of a welding tool according to an example embodiment of the present application.
[0029] Fig. 1 shows a perspective view of a welding tool according to an example embodiment of the present application. DETAILED DESCRIPTION
[0030] Example embodiments now will be described more fully hereinafter with reference to the accompanying drawings. Example embodiments, however, can be implemented in many different forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the example embodiments to those skilled in the art. Like reference numerals refer to like elements throughout the description.
[0031] Moreover, the drawings are not necessarily to scale. Like reference numerals designate like parts throughout the specification. Some of the figures can be schematic or schematic in nature, and the detail level of various elements can be exaggerated or omitted for the sake of clarity. Some of the blocks in the drawings represent functional entities that can be implemented in software, hardware, or a combination thereof, and can be implemented in one or more hardware or integrated circuit devices, or in different network and / or processor devices and / or microcontroller devices.
[0032] In the present example embodiment, a welding tool is first provided. Referring to Fig. 1, the welding tool is used for welding of a long strip structure part 500, and the welding tool comprises a base 100, a support assembly 200, a clamping plate 300, and a fixing assembly 400. Figure 1
[0033] The base 100 is made of a heat-insulating material. The lower end of the support assembly 200 is fixedly connected to the upper surface of the base 100, and the upper end of the support assembly 200 is provided with a clamping boss. The clamping plate 300 is provided with a clamping hole 310, and the clamping plate 300 is in contact with the clamping boss through the clamping hole 310 and is supported in the horizontal direction. The outer peripheral region of the clamping plate 300 is provided with a plurality of clamping grooves 320, which are configured to accommodate the long strip structure part 500 to be welded, and the opening structure of the clamping grooves 320 matches the cross-sectional structure of the long strip structure part 500. The fixing assembly 400 is connected to the upper end of the support assembly 200, and is used to fix the clamping plate 300 and the support assembly 200.
[0034] Wherein, the distance between the card plate 300 and the upper surface of the base 100 is adapted to the height of the long strip structure part 500.
[0035] It should be understood that the part 500 is placed on the graphite plate with the big end of the card slot 320 downward, and the set height can prevent it from falling down.
[0036] It should also be understood that the worker sequentially inserts the part 500 into the card slot 320 of the card plate 300 during use, and sequentially welds the placed long strip structure part 500. The base 100 resists the heat of the manual flame welding and protects the workbench.
[0037] It should also be understood that the tooling is mainly composed of three parts, and the selection of the material solves the problems of high temperature resistance and easy deformation; the determination of the tooling height solves the problem of convenient loading; and the shape of the card plate 300 solves the problem of part 500 overturning. The welder can quickly operate the welding by sequentially loading the welded part 500 into the card slot 320 of the tooling.
[0038] It should also be understood that the greatest advantage is that it meets multiple requirements in practical production at one time, and the tooling manufacturing cost is relatively low, the production efficiency is high, the welding effect is greatly improved, the operation is convenient, and the actual processing can be achieved by simple instructions, the production efficiency is improved by more than three times, and it has high economic value and promotion significance.
[0039] According to the above welding tooling, the long strip structure part 500 to be welded can be stably erected on the heat-insulating base 100 through the plurality of card slots 320 of the card plate 300, so as to meet multiple requirements in practical production, and the tooling manufacturing cost is relatively low, the production efficiency is high, the operation is convenient, and the welding effect is improved.
[0040] Next, the above welding tooling in the present example embodiment will be described in more detail with reference to Figures 1 to 2 .
[0041] Alternatively, as shown in Figure 1 and Figure 2 , the base 100 is a circular structure platform and is composed of a graphite plate. It should be understood that the graphite plate resists the heat of the manual flame welding and protects the workbench.
[0042] Alternatively, as shown in Figure 1 and Figure 2 , the support assembly 200 includes a plurality of branches 210, each branch 210 being a long strip structure. It should be understood that the specific structure of the branch 210 can be cylindrical. Of course, it can also be other structures as long as it can horizontally support the card plate 300.
[0043] Optionally, referring to Figure 1 As shown, the plurality of branches 210 are arranged in a circular ring around the center position of the base 100. It needs to be understood that the number of branches 210 can be 4, which are evenly placed around the inner circle of the base 100.
[0044] Optionally, referring to Figure 1 As shown, the clamping plate 300 is a circular structure, and the diameter of the clamping plate 300 is not greater than the diameter of the base 100. It needs to be understood that the structure of the clamping plate 300 can be slightly smaller than the base 100, as long as it ensures that the placement position of the part 500 is close to the outer circle range of the graphite plate, so that the worker is convenient to contact when welding.
[0045] Optionally, referring to Figure 1 As shown, a plurality of clamping grooves 320 are arranged in a circular ring around the center position of the clamping plate 300, and the clamping grooves 320 are arranged in the outer peripheral area of the clamping plate 300 compared to the clamping holes 310. It needs to be understood that the plurality of branches 210 are placed in the inner circle of the part 500, so that the plurality of branches 210 support the clamping plate 300 while not affecting the welding of the part 500.
[0046] Optionally, referring to Figure 1 As shown, the interval distance between each clamping groove 320 and the adjacent clamping groove 320 is associated with the heat incidence adopted in welding. It needs to be understood that the number and interval of the clamping grooves 320 are calculated in advance, which takes into account the efficient and reasonable premise of ensuring the welding effect. That is, the interval distance is sufficient for the space of welding operation.
[0047] Optionally, referring to Figure 1 and Figure 2 As shown, the fixing assembly 400 is a nut, and the upper end of each branch 210 is provided with a threaded structure matched with the nut. It needs to be understood that the plurality of branches 210 are fixed on the clamping plate 300 through the nut, and then the overall structure is fixed on the graphite plate. The clamping boss is the cutoff position of the upper end threaded structure of the branch 210. And the clamping boss and the nut clamp the clamping plate 300.
[0048] Optionally, the welding tool further comprises a workbench, and the workbench is provided with a platform for placing the base 100. The workbench is provided with a step rotation structure. It needs to be understood that the worker can control the rotation of the workbench through the foot, drive the graphite plate and the welding tool and the part 500 to rotate, and carry out the welding of the next part 500. It is simple, efficient and convenient to operate. The rotation step distance of the workbench can correspond to the interval distance of the clamping groove 320, so that each rotation of the workbench turns the next part 500 to the current welding position.
[0049] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that any and all variations, modifications, and adaptations of the application described herein fall within the scope of the application comprising the presently disclosed application as well as the general knowledge of those skilled in the art and adaptations and / or modifications applicable to specific situations.
Claims
1. A welding fixture, characterized by, The welding tool is used for welding long strip structure parts, and comprises: a base made of heat insulation material; a support assembly with its lower end fixedly connected to the upper surface of the base and its upper end provided with a clamping boss; a clamping plate provided with a clamping hole, which is in contact with the clamping boss and is supported in the horizontal direction, and the outer peripheral region of the clamping plate is provided with a plurality of clamping grooves, which are configured to be the long strip structure parts to be welded and the opening structure of the clamping grooves matches the cross-sectional structure of the long strip structure parts; a fixing assembly cooperatively connected with the upper end of the support assembly and used for fixing the clamping plate and the support assembly; wherein the spacing between the clamping plate and the upper surface of the base is adapted to the height of the long strip structure parts.
2. The welding fixture of claim 1, wherein, The base is a circular structure platform and is composed of graphite plates.
3. The welding fixture of claim 2, wherein, The support assembly comprises a plurality of branches, each of which is a long strip structure.
4. The welding fixture of claim 3, wherein, The plurality of branches are arranged in a circular ring around the central position of the base.
5. The welding fixture of claim 4, wherein, The clamping plate is circular in structure, and the diameter of the clamping plate is not greater than the diameter of the base.
6. The welding fixture of claim 5, wherein, The plurality of clamping grooves are arranged in a circular ring around the central position of the clamping plate, and the clamping grooves are arranged in the more peripheral region of the clamping plate compared with the clamping hole.
7. The welding fixture of claim 6, wherein, The spacing distance between each clamping groove and the adjacent clamping groove is associated with the heat incidence of welding.
8. The welding fixture of claim 7, wherein, The fixing assembly is a nut, and the upper end of each branch is provided with a threaded structure matched with the nut.
9. The welding fixture of any of claims 1-8, wherein, Further comprising: a workbench provided with a platform for placing the base.
10. The welding fixture of claim 9, wherein, The workbench is provided with a step rotation structure.