Automatic mounting manipulator for T5 lamp holder

Abstract

The utility model discloses an automatic installation manipulator of T5 lamp holder relates to lamp production technical field, including base, mechanical arm shell no. 1 and clamping arm, the outer side of base is symmetrically provided with guide groove, the outer side of guide groove is connected with lamp holder material rest bottom end, the right top of base is provided with transposition mechanism, mechanical arm shell no. And the transposition mechanism adjusts the height of the clamping arms according to the mounting and material taking requirements of the lamp holder to complete mounting of the lamp holder, clamping mechanisms are arranged on the two sides of the first mechanical arm shell correspondingly, and the clamping mechanisms adjust the clamping range according to the diameter of the lamp holder, so that the lamp holder is conveniently released and clamped. In the using process, the gears on the two sides are meshed through the racks, the clamping arms are dynamically adjusted, then the clamping range of the clamping arms is adjusted, and meanwhile the symmetrically-arranged clamping arms are used for synchronously clamping lamp caps of the same size.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of lamp production, specifically relates to T5 lamp holder automation installation manipulator. BACKGROUND

[0002] T5 lamp holder interface is usually composed of two metal sheets, which are inserted into both ends of the lamp tube and fixed by rotating or pushing. This interface design makes T5 lamp tube can adapt to different lamp types and installation methods, so it is widely used in commercial, home and industrial lighting fields.

[0003] Among them, LED T5 lamp tube has the advantages of energy saving, long service life, environmental protection, convenient installation, light on human body is more healthy etc., leading to the increasingly strong demand of consumers to LED T5 lamp tube. But at present stage, the lamp holder assembly of LED T8 lamp tube is mainly relied on manual assembly, which leads to that the manufacturer cannot effectively reduce the production cost, especially the labor cost; and at present stage, the lamp holder assembly efficiency of LED T5 lamp tube is far from the high efficiency of machine. SUMMARY

[0004] The utility model discloses a T5 lamp holder automation installation manipulator to solve the above-mentioned defects caused in the prior art.

[0005] T5 lamp holder automation installation manipulator, including base, mechanical arm shell one, mechanical arm shell two and clamping arm, the outside of base is opened in the guide groove, the outside of guide groove is connected with the bottom end of lamp holder rack, the positive of base is provided with transposition mechanism, the transposition mechanism adjusts the height of clamping arm according to the installation and the requirement of material taking of lamp holder, completes the installation of lamp holder, the both sides of mechanical arm shell one are provided with clamping mechanism, the clamping mechanism adjusts the range of clamping according to the diameter of lamp holder, releases and clamps tightly handle conveniently to lamp holder.

[0006] Preferably, the transposition mechanism includes an electric cylinder one, a mechanical arm shell one, a guide rod, a side guide arm, and a double-action cylinder. The electric cylinder one is installed at the top end of the base, and the output end of the electric cylinder one is connected with the mechanical arm shell one. The outside of the mechanical arm shell two is symmetrically provided with a side guide arm, and the outside of the side guide arm is connected with a guide rod. The guide rod is symmetrically arranged outside the mechanical arm shell one, and the inside of the mechanical arm shell one is provided with a double-action cylinder.

[0007] Preferably, the mechanical arm shell one is connected with one side of the two groups of mechanical arm shell two through the double-action cylinder arranged inside.

[0008] Preferably, the clamping mechanism comprises a mechanical arm shell two, a clamping arm, an electric telescopic rod, a gear, a rack and a bearing, one side of the mechanical arm shell two is provided with the clamping arm, the outer side of the clamping arm is connected with the gear, the outer side of two groups of gears is meshed and connected with the rack, one side of the rack is connected with the output end of the electric telescopic rod, the electric telescopic rod is installed in the inside of the mechanical arm shell two, and the inside of the mechanical arm shell two is provided with the bearing in a symmetrical mode.

[0009] Preferably, the mechanical arm shell two is connected with the clamping arm through the bearing arranged in the inside.

[0010] Preferably, the clamping arm is meshed and connected with the rack through the gear arranged on the outer side.

[0011] Compared with the prior art, the clamping mechanism has the following advantages:

[0012] 1. In the using process, the two gears on the two sides are meshed through the rack, the clamping arm is dynamically adjusted, the clamping range of the clamping arm is adjusted, meanwhile, the symmetrically arranged clamping arms are used for synchronously clamping the lamp caps of the same size, the efficiency of the lamp cap in the clamping and installation process is improved, the position of the mechanical arm shell two is adjusted through the bidirectional cylinder arranged on one side, and then the placing range of the lamp cap is flexibly adjusted and controlled according to the assembly position.

[0013] 2. The clamping mechanism and the transposition mechanism are used for driving the lamp cap clamping device after clamping the lamp cap to move to one end of the T5 lamp tube, the two groups of T5 lamp caps are clamped through the symmetrically arranged clamping arms, the efficiency of the T5 lamp cap installation is improved, the whole lamp cap installation process is realized automatically and standardization, manual operation is not needed, the labor cost of the manufacturer is saved, the installation efficiency is high, and the installation of the lamp cap can be realized in a large batch. ACCURATE DRAWINGS

[0014] Fig. 1 It is a whole three-dimensional structure schematic view of the utility model.

[0015] Fig. 2 It is a whole overhead structure schematic view in the utility model.

[0016] Fig. 3 It is a mechanical arm shell two overhead structure schematic view in the utility model.

[0017] Fig. 4 It is a whole side structure schematic view in the utility model.

[0018] Among them:

[0019] 1. Base; 2. Guide groove; 3. Lamp holder; 4. Electric cylinder one; 5. Robotic arm housing one; 6. Guide rod; 7. Positioning mechanism; 8. Side guide arm; 9. Clamping mechanism; 10. Robotic arm housing two; 11. Clamping arm; 12. Two-way cylinder; 13. Electric telescopic rod; 14. Gear; 15. Rack; 16. Bearing. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] like Figs. 1 to 4 As shown, the T5 lamp head automated installation robot includes a base 1, a first robotic arm housing 5, a second robotic arm housing 10, and a clamping arm 11. The base 1 has symmetrical guide grooves 2 on its outer side, and the bottom of the lamp head material rack 3 is connected to the outer side of the guide grooves 2. A switching mechanism 7 is set on the top of the base 1. The switching mechanism 7 adjusts the height of the clamping arm 11 according to the installation and material handling requirements of the lamp head to complete the installation of the lamp head. Clamping mechanisms 9 are set on both sides of the first robotic arm housing 5. The clamping mechanisms 9 adjust the clamping range according to the diameter of the lamp head to facilitate the release and clamping of the lamp head.

[0022] In this embodiment, the switching mechanism 7 includes an electric cylinder 4, a robotic arm housing 5, a guide rod 6, a side guide arm 8, and a bidirectional cylinder 12. The electric cylinder 4 is installed at the top of the base 1, and the output end of the electric cylinder 4 is connected to the robotic arm housing 5. The side guide arm 8 is symmetrically arranged on the outer side of the robotic arm housing 10, and the guide rod 6 is connected through the outer side of the side guide arm 8. The guide rod 6 is symmetrically arranged on the outer side of the robotic arm housing 5, and the bidirectional cylinder 12 is arranged inside the robotic arm housing 5.

[0023] In this embodiment, the robotic arm housing 1 5 is connected to one side of the two sets of robotic arm housings 2 10 through a bidirectional cylinder 12 inside. The bidirectional cylinder 12 dynamically adjusts the range of motion of the robotic arm housing 2 10 to meet the installation requirements in different environments.

[0024] In this embodiment, the clamping mechanism 9 includes a mechanical arm housing 10, a clamping arm 11, an electric telescopic rod 13, gears 14, a rack 15, and bearings 16. The clamping arm 11 is provided on one side of the mechanical arm housing 10. Gears 14 are connected to the outer side of the clamping arm 11. Two sets of gears 14 are meshed with racks 15 on their outer sides. The output end of the electric telescopic rod 13 is connected to one side of the rack 15. The electric telescopic rod 13 is installed inside the mechanical arm housing 10. Bearings 16 are symmetrically arranged inside the mechanical arm housing 10. The clamping arm 11 is dynamically adjusted and controlled by the gears 14 meshing with the rack 15.

[0025] In this embodiment, the mechanical arm shell two 10 is connected with the clamping arm 11 through the bearing 16 arranged inside, the bottom end of the clamping arm 11 is movably connected through the bearing 16, and the range of the clamping arm 11 is controlled.

[0026] In this embodiment, the clamping arm 11 is meshingly connected with the gear 14 and the rack 15 arranged outside, the two gears 14 on the two sides are meshed through the rack 15, and the clamping range of the clamping arm 11 is adjusted.

[0027] The T5 lamp holder automatic installation mechanical arm in actual application includes the following working contents:

[0028] Step 1: Before installation, a plurality of T5 lamp holders are placed in the grooves of the lamp holder rack 3, the spacing of the plurality of T5 lamp holders meets the clamping distance of the clamping arm 11, then the bottom end of the lamp holder rack 3 is connected with the guide groove 2, the lamp holder rack 3 is moved to align with the clamping arm 11, then the mechanical arm shell one 5 and the two mechanical arm shell twos 10 arranged on the two sides are driven to vertically move downward by the electric cylinder one 4, so that the clamping arm 11 arranged outside the mechanical arm shell two 10 is aligned with the T5 lamp holder.

[0029] Step 2: Then the electric telescopic rod 13 arranged inside the mechanical arm shell two 10 is used to drive the rack 15 to displace, the two gears 14 on the two sides are driven to rotate by the rack 15, the clamping arm 11 is driven to rotate by the gear 14, the spacing of the two clamping arms 11 is adjusted, the outside of the T5 lamp holder is clamped by the clamping arm 11, then the electric telescopic rod 13 is turned off, so that the electric telescopic rod 13 stops pulling the rack 15, and the gear 14 is meshed by the rack 15.

[0030] Step 3: Then the mechanical arm shell one 5 and the clamping arm 11 are driven to vertically move upward by the electric cylinder one 4, so that the clamping arm 11 drives the T5 lamp holder to vertically move upward, the mechanical arm shell two 10 is driven to move by the bidirectional air cylinder 12, so that the guide rods 6 arranged on the two sides guide the mechanical arm shell two 10, when the T5 lamp holder moves to the upper side of the lamp holder;

[0031] Step 4: The mechanical arm shell one 5 and the clamping arm 11 are driven to vertically move downward by the electric cylinder one 4, so that the lamp holder clamped by the clamping arm 11 is placed into the lamp holder, then the electric telescopic rod 13 is turned on again, the rack 15 is pulled in the opposite direction by the electric telescopic rod 13, the gear 14 drives the clamping arm 11 to rotate in the opposite direction, the clamping arm 11 releases the clamping of the lamp holder, and the installation of the lamp holder and the lamp holder is completed.

[0032] Thus, the disclosed embodiments are merely exemplary, and are not the only way to implement the present application. All changes within the scope of the present application or equivalent to the scope of the present application are included in the present application.

Claims

1. A T5 lamp cap automated mounting robot, characterized in that: Including base (1), mechanical arm shell one (5), mechanical arm shell two (10) and clamping arm (11), the outer side of the base (1) is symmetrically provided with guide groove (2), the bottom end of the lamp holder rack (3) is connected to the outer side of the guide groove (2), the top of the base (1) is provided with a transposition mechanism (7), the height of the clamping arm (11) is adjusted according to the installation and material taking requirements of the lamp holder, the installation of the lamp holder is completed, the clamping mechanism (9) is arranged on both sides of the mechanical arm shell one (5), the clamping range is adjusted according to the diameter of the lamp holder, the lamp holder is released and clamped conveniently.

2. The T5 lamp holder automated mounting robot of claim 1, wherein: The transposition mechanism (7) includes an electric cylinder one (4), a mechanical arm shell one (5), a guide rod (6), a side guide arm (8), a bidirectional cylinder (12), the electric cylinder one (4) is installed at the top of the base (1), the output end of the electric cylinder one (4) is connected with the mechanical arm shell one (5), the side guide arm (8) is symmetrically arranged on the outer side of the mechanical arm shell two (10), the guide rod (6) is connected through the outer side of the side guide arm (8), the guide rod (6) is symmetrically arranged on the outer side of the mechanical arm shell one (5), the bidirectional cylinder (12) is arranged in the mechanical arm shell one (5).

3. The T5 lamp holder automated mounting robot of claim 2, wherein: The mechanical arm shell one (5) is connected with one side of the two groups of mechanical arm shell two (10) through the bidirectional cylinder (12) arranged in the inside.

4. The T5 lamp base automated mounting robot of claim 1, wherein: The clamping mechanism (9) includes a mechanical arm shell two (10), a clamping arm (11), an electric telescopic rod (13), a gear (14), a rack (15) and a bearing (16), one side of the mechanical arm shell two (10) is provided with a clamping arm (11), the outer side of the clamping arm (11) is connected with a gear (14), the outer sides of the two groups of gears (14) are engaged with a rack (15), one side of the rack (15) is connected with the output end of the electric telescopic rod (13), the electric telescopic rod (13) is installed in the mechanical arm shell two (10), the bearings (16) are symmetrically arranged in the mechanical arm shell two (10).

5. The T5 lamp base automated mounting robot of claim 4, wherein: The mechanical arm shell two (10) is connected with the clamping arm (11) through the bearings (16) arranged in the inside.

6. The T5 lamp base automated mounting robot of claim 4, wherein: The clamping arm (11) is engaged with the rack (15) through the gears (14) arranged on the outside.

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