Automatic detection valve assembling machine

By designing an automatic assembly machine for testing valves, and utilizing various conveying and assembly devices to achieve automated assembly, the problem of long assembly time for testing valves has been solved, production efficiency has been improved, and products have been protected, achieving an efficient and non-destructive assembly process.

CN223947275UActive Publication Date: 2026-02-27YICHUN WOQING INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521069251.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-02-27
Estimated Expiration
2035-05-28

AI Technical Summary

Technical Problem

The assembly process of the detection valve in the existing technology takes a long time, resulting in low production efficiency and easy fatigue for workers who work for long periods of time.

Method used

An automatic assembly machine for testing valves was designed, which includes multiple conveying and assembly devices, such as a transmission component, a plastic screw and nut tightening device, a rotating disk, and a feeding device, to realize the automated assembly process and protect the product from impact through a buffer structure.

Benefits of technology

It improves the production efficiency of detection valves, reduces manual assembly time, protects the integrity of products during transportation, and avoids damage caused by impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve production, and discloses an automatic detection valve assembling machine which comprises a workbench, an installation frame is fixedly connected to the upper surface of the workbench, a monitoring device is arranged at the bottom of the installation frame, a production assembly is arranged on the upper surface of the workbench, and a detection valve is arranged on the production assembly. The working efficiency of products is higher. During production and processing of the detection valve, an inner ring feeding device and a conveying device, an inner sealing feeding device and a conveying device, a detection valve shell feeding device and a conveying device, a detection valve shell assembling and pressing device, a transfer conveying device, a semi-finished product conveying device, a sealing ring feeding device and a conveying device, and a plastic screw feeding device and a conveying device are arranged; the device comprises a feeding device, a spring feeding device and a conveying device, a plastic nut feeding device and a conveying device, a plastic screw and nut tightening device and a product output device, so that the working efficiency of products is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to valve production technical field, concretely is a kind of detection valve automatic assembly machine. BACKGROUND

[0002] Valve is used to open and close pipeline, control flow direction, adjust and control the parameter of pipeline accessory of delivery medium, according to its function, it can be divided into shut-off valve, check valve, regulating valve etc.

[0003] And some equipment in market generally uses numerical control machine tool to produce the part structure of detection valve, and personnel uses tool or equipment by artificial to make detection valve by part, so it can need to spend larger time to assemble.

[0004] But the above-mentioned equipment in actual use process, personnel need to spend longer time to assemble, and personnel will be tired in the process of long time work, so that the production efficiency of product is reduced;In view of this, we propose a kind of detection valve automatic assembly machine. UTILITY MODEL CONTENT

[0005] The utility model is to provide a kind of detection valve automatic assembly machine to solve the problems in the background art described above.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of detection valve automatic assembly machine, including workbench, the workbench upper surface is fixedly connected with mounting bracket, the mounting bracket bottom is provided with monitoring device, the workbench upper surface is provided with production assembly, the production assembly includes:

[0007] Transmission piece, the transmission piece is fixedly connected at workbench upper surface, the workbench upper surface is fixedly connected with plastic screw nut tightening device, the workbench upper surface is fixedly connected with product output device;

[0008] First rotating disc, the first rotating disc is rotatably connected at workbench upper surface, the workbench upper surface is rotatably connected with second rotating disc, the workbench upper surface is fixedly connected with plastic nut feeding device, the workbench upper surface is fixedly connected with spring feeding device;

[0009] Transfer conveying device, the transfer conveying device is fixedly connected at workbench upper surface, the workbench upper surface is fixedly connected with detection valve shell assembly compression device, the workbench upper surface is fixedly connected with detection valve shell feeding device, the workbench upper surface is fixedly connected with inner seal feeding device;

[0010] The inner ring feeding device is fixedly connected at the upper surface of the workbench, the upper surface of the workbench is fixedly connected with a semi-finished product conveying device, the upper surface of the workbench is fixedly connected with a plastic screw feeding device, and the upper surface of the workbench is fixedly connected with a sealing ring feeding device.

[0011] Preferably, the position of the product output device corresponds to the position of the conveying member, and the position of the product output device is close to the outer surface of the first rotating disc, so that the product output device can convey the product into the conveying member.

[0012] Preferably, the position of the transfer conveying device is at the center of the workbench, and the plastic nut feeding device, the detection valve shell feeding device, the inner sealing feeding device, the inner ring feeding device, the plastic screw feeding device and the sealing ring feeding device are respectively provided with conveying devices, so that the conveying devices can convey the materials to the plastic nut feeding device, the detection valve shell feeding device, the inner sealing feeding device, the inner ring feeding device, the plastic screw feeding device and the sealing ring feeding device, respectively.

[0013] Preferably, the first rotating disc and the second rotating disc are symmetrically arranged with the transfer conveying device as the center, and the spring feeding device is provided with a distributing device, which can convey the springs to the spring feeding device.

[0014] Preferably, the conveying member is provided with an auxiliary assembly, the auxiliary assembly comprises a movable piece, the movable piece is rotatably connected to the inner wall side of the conveying member, the movable piece is fixedly connected with a damping spring at the bottom, and the movable piece is fixedly connected with a protrusion at the top.

[0015] Preferably, the size of the protrusion is matched with the size of the movable piece, and the top of the protrusion is arranged in an arc shape.

[0016] Preferably, the damping spring is arranged at the bottom of the movable piece close to the corner, and the damping spring is uniformly distributed in a linear array at the bottom of the movable piece.

[0017] Compared with the prior art, the detection valve automatic assembling machine has the following advantages

[0018] Advantages:

[0019] 1. The detection valve automatic assembly machine, in order to make the product work efficiency faster, after detection valve production processing through inner ring feeding device and conveying device, inner sealing feeding device and conveying device, detection valve shell feeding device and conveying device, detection valve shell assembly compression device, transfer conveying device, semi-finished product conveying device, sealing ring feeding device and conveying device, plastic screw feeding device and conveying device, spring feeding device and conveying device, plastic nut feeding device and conveying device, plastic screw nut tightening device, product output device is completed, thereby effectively increasing the product work efficiency.

[0020] 2. The detection valve automatic assembly machine, in order to let the product can better output, after the product is made complete, it is transmitted to the inside of the transmission piece through the product output device, and after the product falls to the inside of the transmission piece, it will be in contact with the outer surface of the convex block, thereby the end of the movable piece is extruded to make the damping spring be compressed to buffer, so that the product can be well buffered after falling to the inside of the transmission piece and will not be damaged due to excessive impact. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is three-dimensional left view structure schematic diagram of the utility model;

[0022] Figure 2 It is worktable top view structure schematic diagram of the utility model;

[0023] Figure 3 It is transmission piece sectional view structure schematic diagram of the utility model;

[0024] Figure 4 It is A area enlarged structure schematic diagram of the utility model.

[0025] In the drawing: 1, worktable;2, mounting frame;3, monitoring device;4, production assembly;401, transmission piece;402, product output device;403, plastic screw nut tightening device;404, first rotating disc;405, plastic nut feeding device;406, spring feeding device;407, transfer conveying device;408, detection valve shell assembly compression device;409, detection valve shell feeding device;410, second rotating disc;411, inner sealing feeding device;412, inner ring feeding device;413, semi-finished product conveying device;414, plastic screw feeding device;415, sealing ring feeding device;5, auxiliary assembly;501, movable piece;502, damping spring;503, convex block. DETAILED DESCRIPTION

[0026] As Figures 1-4As shown, the utility model provides a technical scheme: a detection valve automatic assembly machine, including workbench 1, workbench 1 upper surface is fixedly connected with mounting bracket 2, and mounting bracket 2 bottom is provided with monitoring device 3, and workbench 1 upper surface is provided with production assembly 4, and production assembly 4 includes transmission piece 401, plastic screw nut tightening device 403, product output device 402, first rotary disc 404, second rotary disc 410, plastic nut supply device 405, spring supply device 406, transfer conveying device 407, detection valve shell assembly compression device 408, detection valve shell supply device 409, inner sealing supply device 411, inner ring supply device 412, semi-finished product conveying device 413, plastic screw supply device 414 and sealing ring supply device 415.

[0027] In the embodiment of the utility model, transmission piece 401 fixedly connected in work table 1 upper surface, work table 1 upper surface fixedly connected with plastic screw nut tightening device 403, work table 1 upper surface fixedly connected with product output device 402, the position of product output device 402 corresponds with the position of transmission piece 401, the position of product output device 402 is at the place close to the outer surface of first rotary disc 404, this makes product output device 402 can transmit product to transmission piece 401 inside, first rotary disc 404 rotatably connected in work table 1 upper surface, first rotary disc 404 and second rotary disc 410 are symmetrically arranged with central transfer conveying device 407, work table 1 upper surface rotatably connected with second rotary disc 410, work table 1 upper surface fixedly connected with plastic nut feeding device 405, work table 1 upper surface fixedly connected with spring feeding device 406, spring feeding device 406 side is provided with distribution device, this can make distribution device deliver spring to spring feeding device 406, central transfer conveying device 407 fixedly connected in work table 1 upper surface, the position of central transfer conveying device 407 is at the center of work table 1, work table 1 upper surface fixedly connected with detection valve housing assembly compression device 408, work table 1 upper surface fixedly connected with detection valve housing feeding device 409, work table 1 upper surface fixedly connected with inner seal feeding device 411, inner ring feeding device 412 fixedly connected in work table 1 upper surface, work table 1 upper surface fixedly connected with semi-finished product conveying device 413, work table 1 upper surface fixedly connected with plastic screw feeding device 414, work table 1 upper surface fixedly connected with sealing ring feeding device 415, plastic nut feeding device 405, detection valve housing feeding device 409, inner seal feeding device 411, inner ring feeding device 412, plastic screw feeding device 414 and sealing ring feeding device 415 side are provided with conveying device respectively, so that conveying device can well convey material to plastic nut feeding device 405, detection valve housing feeding device 409, inner seal feeding device 411, inner ring feeding device 412, plastic screw feeding device 414 and sealing ring feeding device 415 respectively, and a plurality of fixing blocks for fixing product parts are arranged on the first rotary disc 404 and the second rotary disc 410, the inner ring feeding device 412 and the conveying device convey the inner ring to the fixed position through the vibration disc plus direct vibration, and then the inner ring is conveyed to the fixing blocks of the second rotary disc 410 through the conveying device, the inner seal feeding device 411 and the conveying device convey the inner seal to the fixed position through the vibration disc plus direct vibration, and then the inner seal is assembled to the inner ring of the second rotary disc 410 through the conveying device, the detection valve housing feeding device 409 and the conveying device convey the detection valve housing to the fixed position through the vibration disc plus direct vibration, and then the detection valve housing is assembled together with the inner ring and the inner seal on the second rotary disc 410 through the conveying device, the detection valve housing assembly compression device 408 is compressed in place through the cylinder twice, and is detected,The sealing ring feeding device 415 and the conveying device convey the sealing ring to the fixed position through the vibration disc plus straight vibration, and then the conveying device is transferred to the fixed block of the first rotating disc 404. The plastic screw feeding device 414 and the conveying device convey the plastic screw to the fixed position through the vibration disc plus air feeding, and then the conveying device is transferred to the fixed block of the first rotating disc 404. The intermediate conveying device 407 assembles the semi-finished product assembled on the second rotating disc 410 to the sealing ring on the first rotating disc 404. The semi-finished product conveying device 413 transfers the semi-finished product assembled on the second rotating disc 410 to the semi-finished product placing box. The spring feeding device 406 and the distributing device are fed through the vibration disc plus the air cylinder distributing mechanism. The intermediate conveying device 407 and the spring distributing device have a semi-finished product and sealing ring secondary compression assembly device. The plastic nut feeding device 405 and the conveying device convey the plastic nut to the fixed position through the vibration disc plus straight vibration, and then the conveying device is transferred to the spring of the first rotating disc 404. The plastic screw and nut tightening device 403 compresses the plastic nut through the compression device on the top and then automatically tightens the screw and nut through the electric screwdriver on the bottom. The product output device 402 and the sealing ring conveying device have a product presence / absence detection device. The product output device 402 and the plastic screw and nut tightening device 403 have a detection valve locking in place detection device, which is detected by an optical fiber. The product output device 402 separates the detection valve output from the defective product on the first rotating disc 404.

[0028] Meanwhile, the transmission member 401 is internally provided with an auxiliary assembly 5, which comprises a movable member 501 rotatably connected to the inner wall side of the transmission member 401, a damping spring 502 fixedly connected to the bottom of the movable member 501, the damping spring 502 being arranged at the bottom of the movable member 501 near the corner, the damping springs 502 being linearly arranged and uniformly distributed at the bottom of the movable member 501, a protrusion 503 fixedly connected to the top of the movable member 501, the size of the protrusion 503 being matched with the size of the movable member 501, and the top of the protrusion 503 being arc-shaped. In this way, after the product is completed and transmitted to the inside of the transmission member 401 through the product output device 402, the product will contact the outer surface of the protrusion 503, so that the end of the movable member 501 is extruded and the damping spring 502 is compressed to buffer, so that the product can be well buffered after falling into the inside of the transmission member 401 and will not be damaged due to excessive impact.

[0029] In the utility model, when using, detection valve production and processing pass through inner ring feeding device 412 and conveying device, inner sealing feeding device 411 and conveying device, detection valve shell feeding device 409 and conveying device, detection valve shell assembly compression device 408, transfer conveying device 407, semi-finished product conveying device 413, sealing ring feeding device 415 and conveying device, plastic screw feeding device 414 and conveying device, spring feeding device 406 and conveying device, plastic nut feeding device 405 and conveying device, plastic screw nut tightening device 403, product output device 402 device complete, and then effectively make product work efficiency increase.

[0030] Further, after product manufacturing is completed, the product is transmitted to the inside of the transmission piece 401 through the product output device 402, and after the product falls into the inside of the transmission piece 401, the product is in contact with the outer surface of the convex block 503, and then the end of the movable piece 501 is extruded to compress the damping spring 502 to buffer, so that the product can be well buffered after falling into the inside of the transmission piece 401 and will not be damaged due to excessive impact.

[0031] The foregoing has made detailed description on the utility model in general, but some modifications or improvements can be made on the basis of the utility model, which is obvious to the general technical personnel in the technical field. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.

Claims

1. A detection valve automatic assembly machine, comprising a workbench (1), a mounting frame (2) is fixedly connected to the upper surface of the workbench (1), and a monitoring device (3) is arranged at the bottom of the mounting frame (2), characterized in that: The upper surface of the workbench (1) is provided with a production assembly (4), which comprises: A transmission piece (401) is fixedly connected to the upper surface of the workbench (1), and the upper surface of the workbench (1) is fixedly connected with a plastic screw nut tightening device (403), a product output device (402); A first rotating disc (404) is rotatably connected to the upper surface of the workbench (1), and the upper surface of the workbench (1) is rotatably connected with a second rotating disc (410), a plastic nut feeding device (405), a spring feeding device (406); A transfer conveying device (407) is fixedly connected to the upper surface of the workbench (1), and the upper surface of the workbench (1) is fixedly connected with a detection valve shell assembly pressing device (408), a detection valve shell feeding device (409), an inner seal feeding device (411); An inner ring feeding device (412) is fixedly connected to the upper surface of the workbench (1), and the upper surface of the workbench (1) is fixedly connected with a semi-finished product conveying device (413), a plastic screw feeding device (414), and a sealing ring feeding device (415).

2. The automatic valve assembly machine of claim 1, wherein: The position of the product output device (402) corresponds to the position of the transmission piece (401), and the position of the product output device (402) is close to the outer surface of the first rotating disc (404).

3. The automatic valve assembly machine of claim 1, wherein: The position of the transfer conveying device (407) is at the center of the workbench (1), and the plastic nut feeding device (405), the detection valve shell feeding device (409), the inner seal feeding device (411), the inner ring feeding device (412), the plastic screw feeding device (414), and the sealing ring feeding device (415) are respectively provided with conveying devices.

4. The automatic valve assembly machine of claim 1, wherein: The first rotating disc (404) and the second rotating disc (410) are symmetrically arranged with the transfer conveying device (407) as the center, and the spring feeding device (406) side is provided with a distributing device.

5. The automatic valve assembly machine of claim 1, wherein: The transmission piece (401) is internally provided with an auxiliary assembly (5), which comprises a movable piece (501) rotatably connected to the inner wall side of the transmission piece (401), a damping spring (502) fixedly connected to the bottom of the movable piece (501), and a protrusion (503) fixedly connected to the top of the movable piece (501).

6. The automatic valve assembly machine of claim 5, wherein: The size of the protrusion (503) is matched with the size of the movable piece (501), and the top of the protrusion (503) is arc-shaped.

7. The automatic valve assembly machine of claim 5, wherein: The damping spring (502) is arranged at the bottom of the movable element (501) near the corner, and the damping spring (502) is uniformly distributed in a linear array at the bottom of the movable element (501).