Chamfering machine for ceramic tile processing

Abstract

The utility model is suitable for the technical field of ceramic tile processing, and provides a chamfering machine for ceramic tile processing, which comprises a box frame, the rubber conveying belt is arranged on the box frame and is used for conveying ceramic tiles; the storage box is fixed on the box frame and is used for storing cooling liquid; the water pump is arranged in the storage box and used for pumping the cooling liquid, and a liquid drainage pipe used for conveying the cooling liquid is fixed to the liquid drainage end of the water pump; the fixing frame is arranged on the storage box and is used for supporting the liquid discharge pipe; and the spray head is fixed on the liquid discharge pipe and is positioned above the rubber conveying belt. According to the chamfering machine for ceramic tile machining, ceramic tiles with different thicknesses and sizes can be subjected to continuous chamfering machining, meanwhile, chamfering machining points can be continuously cooled in the machining process, and ceramic tile and equipment accessory damage caused by high temperature is prevented.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of ceramic tile processing technology, especially relate to a chamfering machine for ceramic tile processing. BACKGROUND

[0002] Ceramic tile processing refers to a series of cutting, polishing, polishing and other process treatments on original ceramic tiles to achieve the size, shape and surface finish required by customers. Chamfering machines are needed in the chamfering process of ceramic tiles. The existing chamfering machines have low flexibility and are inconvenient for stable conveying of ceramic tiles of different widths and thicknesses. UTILITY MODEL CONTENTS

[0003] The utility model provides a chamfering machine for ceramic tile processing, aims at solving the problem of low flexibility of the existing chamfering machine and inconvenient stable conveying of ceramic tiles of different widths and thicknesses proposed in the above background technology.

[0004] To solve the above problems, the utility model is realized in this way, a chamfering machine for ceramic tile processing, comprising: a box frame; a rubber conveyor belt for conveying ceramic tiles is arranged on the box frame; a storage tank for storing cooling liquid is fixed on the box frame; a water pump for extracting cooling liquid is arranged in the storage tank, and the water pump is fixed with a liquid discharge pipe for conveying cooling liquid at the liquid discharge end; a fixing frame for supporting the liquid discharge pipe is installed on the storage tank; a spray head is fixed on the liquid discharge pipe, and the spray head is located above the rubber conveyor belt; a limiting structure for stabilizing the ceramic tile is arranged on the storage tank; a chamfering structure for chamfering the ceramic tile is arranged on the fixing frame.

[0005] Preferably, the limiting structure comprises a mounting frame mounted on the storage tank, a gas cylinder fixed on the mounting frame, a fixed plate fixed on the output rod of the gas cylinder, and a limiting wheel rotatably mounted at the bottom of the fixed plate and capable of contacting the surface of the ceramic tile for stabilizing the ceramic tile.

[0006] Preferably, the chamfering structure comprises a hydraulic rod mounted on the fixing frame, a U-shaped plate fixed on the output rod of the hydraulic rod, a polishing roller rotatably mounted on the U-shaped plate for polishing the edge of the ceramic tile, and a transmission box arranged at the top of the U-shaped plate for driving the polishing roller to rotate.

[0007] Preferably, the transmission box is rotatably mounted with a connecting shaft connected with the polishing roller and a servo motor for driving the connecting shaft to rotate, the connecting shaft is mounted with a sprocket, the sprocket is provided with a chain, and the chain and the sprocket are engaged for transmission.

[0008] Preferably, a supporting roller for supporting the rubber conveying belt is rotatably installed on the box frame, supporting frames are installed on both sides of the box frame, supporting shafts for supporting the ceramic tiles are rotatably installed on the supporting frames, and rubber shock-absorbing sleeves are sleeved outside the limiting wheels and the supporting shafts.

[0009] Preferably, a filter screen frame for filtering the cooling liquid is arranged in the storage box, the filter screen frame is provided with an opening allowing the liquid discharge pipe to pass through, and an observation window for displaying the storage amount of the cooling liquid is arranged on one side of the storage box.

[0010] Preferably, a controller for controlling the start and stop of the rubber conveying belt, the servo motor, the hydraulic rod and the air cylinder is fixed on the box frame, the top of the supporting shaft is located on the same horizontal line as the top of the rubber conveying belt, and notches capable of being clamped on the edges of the ceramic tiles are arranged on the polishing roller.

[0011] Compared with the related art, the chamfering machine for ceramic tile processing has the following beneficial effects:

[0012] Compared with the prior art, the chamfering machine for ceramic tile processing provided by the present application sets the box frame as the supporting structure of the whole device, thereby providing a stable mounting basis for other components and ensuring the overall stability of the device during operation. The introduction of the rubber conveying belt realizes the stable and continuous conveying of the ceramic tiles, greatly improves the processing efficiency, and at the same time, the cooling liquid in the storage box is uniformly sprayed on the ceramic tiles through the spray head via the delivery of the water pump and the liquid discharge pipe, effectively preventing the ceramic tiles and the cutter from being damaged due to high temperature, thereby ensuring the long-term stable operation of the device. The ingenious design of the limiting structure provides stable support and limiting for the ceramic tiles, effectively prevents the ceramic tiles from shaking during the conveying process, thereby ensuring the stability of the chamfering precision, and the chamfering structure adjusts the relative position of the polishing roller and the ceramic tiles through the hydraulic rod, cooperates with the servo motor in the transmission box to drive the polishing roller to rotate, thereby realizing the precise polishing of the edges and corners of the ceramic tiles and meeting the diversified requirements of customers for the size and shape of the ceramic tiles. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a front view of the chamfering machine for ceramic tile processing provided by the present application;

[0014] Figure 2 is an enlarged structure diagram of part A shown in Figure 1

[0015] Figure 3 is a front view of the chamfering and polishing structure in the present application;

[0016] Figure 4 is a top view of the chamfering and polishing structure in the present application;

[0017] ​Figure 5 It is three-dimensional structure schematic view of the storage box in the utility model.

[0018] The drawings are as follows: 1, box frame; 2, rubber conveyor belt; 3, supporting roller; 4, storage box; 5, fixing frame; 6, hydraulic rod; 7, U-shaped plate; 8, transmission box; 9, polishing roller; 10, liquid discharge pipe; 11, spray head; 12, mounting frame; 13, air cylinder; 14, fixed plate; 15, limiting wheel; 16, supporting frame; 17, supporting shaft; 18, filter screen frame; 19, observation window. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the description and claims of the application as well as the above drawings, are not intended to limit the scope of the application to the particular embodiments described in the specification. The use of the terms "including," "containing," or "having" and their variations herein are meant to encompass the presence of such quantities of materials or quantities of steps, but not excluding the presence of other materials or steps. The use of the terms "first," "second," and the like, does not imply that there are only two, or that the objects so called are necessarily secondary in importance or in time. The terms "inner," "outer," "left," "right," "front," "back," "top," "bottom," "under," "over," "up," "down," "vertical," "horizontal," "clockwise," "counter clockwise," and the like, used in this application, are used for convenience and do not imply any particular orientation of the apparatus or element described by the terms, unless specifically so stated. The terms "first," "second," and the like, do not imply either a quantity or a particular importance. The terms "inner," "outer," "left," "right," "front," "back," "top," "bottom," "under," "over," "up," "down," "vertical," "horizontal," "clockwise," "counter clockwise," and the like, do not imply any particular orientation of the apparatus or element described by the terms, unless specifically so stated.

[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all referring to a common embodiment, or an embodiment that is the same as the reference embodiment. It is explicitly contemplated that embodiments described herein can be combined with each other.

[0021] The utility model discloses a chamfering machine for ceramic tile processing, as shown in Figures 1-5 The chamfering machine for ceramic tile processing includes: a box frame 1; a rubber conveyor belt 2 for conveying ceramic tiles is arranged on the box frame 1; a storage box 4 for storing cooling liquid is fixed on the box frame 1; a water pump for pumping the cooling liquid is arranged in the storage box 4, and a liquid discharge pipe 10 for conveying the cooling liquid is fixed to the water pump; a fixing frame 5 for supporting the liquid discharge pipe 10 is mounted on the storage box 4; a spray head 11 is fixed on the liquid discharge pipe 10, and the spray head 11 is located above the rubber conveyor belt 2; a limiting structure for stabilizing the ceramic tiles is arranged on the storage box 4; and a chamfering structure for chamfering the ceramic tiles is arranged on the fixing frame 5.

[0022] In the embodiment, the box frame 1 serves as the support structure of the entire chamfering machine, is used for mounting and fixing other components, provides a stable foundation, ensures the stability of the chamfering machine during work, the rubber conveying belt 2 is used for conveying the ceramic tiles, can stably and continuously convey the ceramic tiles, improves the processing efficiency, the storage box 4 is used for storing the cooling liquid, stores enough cooling liquid so as to continuously cool the ceramic tiles and the cutter during the chamfering process, prevents overheating damage, the water pump is used for pumping the cooling liquid, provides a continuous cooling source for the spray head 11 by pumping the cooling liquid, the liquid discharge pipe 10 is used for conveying the cooling liquid, conveys the cooling liquid from the storage box 4 to the spray head 11, ensures the cooling effect, the fixing frame 5 is used for supporting the liquid discharge pipe 10, prevents shaking or falling off, ensures the stable conveying of the cooling liquid, the spray head 11 uniformly sprays the cooling liquid on the ceramic tiles, effectively cools, prevents the ceramic tiles and the cutter from being damaged due to high temperature, the limiting structure is used for stabilizing the ceramic tiles, ensures that the ceramic tiles remain stable during the conveying process, prevents the chamfering precision from being affected due to shaking, and the chamfering structure is used for chamfering the ceramic tiles, meets the size and shape requirements of customers.

[0023] In the further preferred embodiment of the utility model, the limiting structure comprises a mounting frame 12 mounted on the storage box 4, a pneumatic cylinder 13 fixed on the mounting frame 12, a fixed plate 14 fixed on the output rod of the pneumatic cylinder 13, and a limiting wheel 15 rotatably mounted on the bottom of the fixed plate 14 and capable of contacting the surface of the ceramic tile to stabilize the ceramic tile.

[0024] In the embodiment, the mounting frame 12 serves as the support structure of the pneumatic cylinder 13, the output rod of the pneumatic cylinder 13 is used for driving the fixed plate 14 to move up and down, the fixed plate 14 serves as the mounting foundation of the limiting wheel 15, the limiting wheel 15 can contact the surface of the ceramic tile, is used for providing stable support and limiting during the conveying of the ceramic tile, and prevents the ceramic tile from shaking, and due to the telescopic function of the pneumatic cylinder 13, the limiting structure can adapt to ceramic tiles of different thicknesses, and stable processing can be realized without replacing or adjusting the equipment, which greatly improves the flexibility and application range of the equipment.

[0025] In the further preferred embodiment of the utility model, the chamfering structure comprises a hydraulic rod 6 mounted on the fixing frame 5, a U-shaped plate 7 fixed on the output rod of the hydraulic rod 6, a grinding roller 9 rotatably mounted on the U-shaped plate 7 and used for grinding the edges and corners of the ceramic tile, and a transmission box 8 arranged on the top of the U-shaped plate 7 and used for driving the grinding roller 9 to rotate.

[0026] In the embodiment, the hydraulic rod 6 is used as the driving device of the U-shaped plate 7, which is used to adjust the relative position between the polishing roller 9 and the ceramic tile, and the U-shaped plate 7 is used as the mounting base of the polishing roller 9, which is designed in a shape facilitating the polishing of the corners of the ceramic tile, the transmission box 8 is used to drive the polishing roller 9 to rotate, and the polishing roller 9 is covered with abrasive material, which is used to polish the corners of the ceramic tile to achieve the desired chamfering effect, and the telescopic function of the hydraulic rod 6 enables the chamfering structure to adapt to ceramic tiles of different widths and thicknesses, and stable processing can be realized without the need to replace or adjust the equipment, which further enhances the flexibility and application range of the equipment.

[0027] In the further preferred embodiment of the utility model, the transmission box 8 is rotatably installed with a connecting shaft connected with the polishing roller 9 and a servo motor used to drive the connecting shaft to rotate, a sprocket is installed on the connecting shaft, and a chain is sleeved outside the sprocket and engaged with the sprocket for transmission.

[0028] In the embodiment, the servo motor is used as the driving source to provide stable driving force, one end of the connecting shaft is connected with the polishing roller 9, and the other end is connected with the output shaft of the servo motor, and the sprocket cooperates with the chain to transmit the driving force of the servo motor to the connecting shaft, thereby driving the polishing roller 9 to rotate, the servo motor has the characteristics of high precision, high stability and easy control as the driving source, and through the transmission of the sprocket and the chain, the driving force of the servo motor can be stably transmitted to the connecting shaft and the polishing roller 9, thereby realizing stable polishing effect, and the chain transmission structure is relatively simple, and the connection between components is firm and reliable.

[0029] In the further preferred embodiment of the utility model, the box frame 1 is rotatably installed with a supporting roller 3 used to support the rubber conveyor belt 2, supporting frames 16 are installed on both sides of the box frame 1, supporting shafts 17 used to support the ceramic tile are rotatably installed on the supporting frames 16, and rubber damping sleeves are sleeved outside the limiting wheels 15 and the supporting shafts 17.

[0030] In the embodiment, the supporting roller 3 is used to support the rubber conveyor belt 2 to ensure that it can run stably when conveying the ceramic tile, the supporting frame 16 is used as the mounting base of the supporting shaft 17, the supporting shaft 17 is used to provide additional support during the conveying of the ceramic tile, the rubber damping sleeve is used to reduce vibration and noise and increase the friction between the ceramic tile, thereby improving the stability, and the supporting roller 3 provides an additional support point during the conveying of the ceramic tile, effectively preventing the ceramic tile from falling or deforming due to gravity, which is particularly important for long strip-shaped or large-sized ceramic tiles, the rubber damping sleeve has elasticity and wear resistance, and can adapt to ceramic tiles of different specifications and materials, thereby reducing the risk of damage to the surface of the ceramic tile.

[0031] The further preferable embodiment of the utility model discloses, the filter screen frame 18 for filtering the cooling liquid is placed in the storage box 4, the opening that allows the discharge pipe 10 to pass is equipped on the filter screen frame 18, one side of the storage box 4 is equipped with the observation window 19 for showing the cooling liquid inventory.

[0032] In the embodiment, the filter screen frame 18 is used for filtering the impurities and particulate matters in the cooling liquid, ensures that the cooling liquid remains clean during the circulation process, the opening allowing the discharge pipe 10 to pass is equipped on the filter screen frame 18, so that the cooling liquid can be smoothly discharged from the storage box 4 and filtered through the filter screen frame 18, the observation window 19 is used for showing the inventory of the cooling liquid, the operator can intuitively understand the remaining amount of the cooling liquid in the storage box 4 through the observation window 19, so as to timely supplement the cooling liquid, ensure the normal operation of the equipment, and the timely cooling liquid supplement ensures that the equipment can maintain stable cooling effect during long-time operation, which helps to reduce the risk of overheating or damage of the equipment caused by insufficient cooling liquid, and improves the stability and service life of the equipment.

[0033] The further preferable embodiment of the utility model discloses, the controller for controlling the start and stop of the rubber conveyor belt 2, servo motor, hydraulic rod 6 and air cylinder 13 is fixed on the box frame 1, the top of the support shaft 17 and the top of the rubber conveyor belt 2 are located on the same horizontal line, the notch that can be clamped on the edge of the ceramic tile is equipped on the polishing roller 9.

[0034] In the embodiment, the controller is used as the control center of the whole equipment, and is used for controlling the start and stop of the rubber conveyor belt 2, servo motor, hydraulic rod 6 and air cylinder 13, which makes the operation of the equipment more convenient and efficient, the top of the support shaft 17 and the top of the rubber conveyor belt 2 are located on the same horizontal line, and this design ensures that the ceramic tile can be stably placed on the support shaft 17 and the rubber conveyor belt 2 during conveying, avoids the inclination or sliding of the ceramic tile caused by the height difference, and the notch on the polishing roller 9 makes the polishing roller 9 more closely adhere to the edge of the ceramic tile when polishing the corner of the ceramic tile, and the close adhesion improves the accuracy and efficiency of polishing, and ensures the flatness and smoothness of the corner of the ceramic tile.

[0035] Compared with the related art, the device provides a stable mounting foundation for other components by setting the box frame 1 as the support structure of the entire device, ensures the overall stability of the device during work, realizes smooth and continuous conveying of the ceramic tiles by introducing the rubber conveyor belt 2, greatly improves the processing efficiency, and the cooling liquid in the storage box 4 is uniformly sprayed on the ceramic tiles through the water pump and the liquid discharge pipe 10, effectively prevents the ceramic tiles and the cutter from being damaged due to high temperature, guarantees the long-term stable operation of the device, the ingenious design of the limiting structure provides stable support and limiting for the ceramic tiles, effectively prevents the ceramic tiles from shaking during conveying, thereby ensuring the stability of the chamfering accuracy, and the chamfering structure adjusts the relative position of the polishing roller 9 and the ceramic tile through the hydraulic rod 6, cooperates with the servo motor in the transmission box 8 to drive the polishing roller 9 to rotate, realizes accurate polishing of the edges and corners of the ceramic tile, and meets the diversified needs of customers for the size and shape of the ceramic tile.

[0036] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application, and these technical solutions also belong to the scope of the present application.

Claims

1. A chamfering machine for processing ceramic tiles, characterized in that, Include: Box frame; Set on the box frame for conveying ceramic tile rubber conveyor belt; Fixed on the box frame for storing cooling liquid storage tank; Water pump is arranged in the storage tank for pumping cooling liquid, the water pump is fixed with the drain pipe for conveying cooling liquid; Mounting on the storage tank for supporting the drain pipe of the fixed frame; Fixed on the drain pipe of the spray head, the spray head is located above the rubber conveyor belt; Set on the storage tank for limiting structure for stabilizing ceramic tile; Chamfering structure is arranged on the fixed frame for chamfering ceramic tile.

2. The chamfering machine for processing ceramic tiles as claimed in claim 1, characterized in that, The limiting structure includes a mounting bracket mounted on the storage tank, a cylinder fixed on the mounting bracket, a fixed plate fixed on the output rod of the cylinder, and a limiting wheel rotatably mounted on the bottom of the fixed plate for contacting the surface of the ceramic tile for stabilizing the ceramic tile.

3. The tile processing chamfering machine as claimed in claim 1, characterized in that, The chamfering structure includes a hydraulic rod mounted on the fixed frame, a U-shaped plate fixed on the output rod of the hydraulic rod, a polishing roller rotatably mounted on the U-shaped plate for polishing the corner of the ceramic tile, and a transmission box arranged on the top of the U-shaped plate for driving the polishing roller to rotate.

4. The chamfering machine for processing ceramic tiles as claimed in claim 3, characterized in that, The transmission box is rotatably mounted with a connecting shaft connected with the polishing roller and a servo motor for driving the connecting shaft to rotate, the connecting shaft is provided with a sprocket, the sprocket is provided with a chain, the chain and the sprocket are engaged for transmission.

5. The tile processing chamfering machine as claimed in claim 4, characterized in that, Rotatably mounted on the box frame for supporting the rubber conveyor belt, the box frame is provided with a support frame on both sides, the support frame is rotatably mounted with a support shaft for supporting the ceramic tile, the limiting wheel and the support shaft are provided with rubber damping sleeves.

6. The tile processing chamfering machine as claimed in claim 1, characterized in that, The storage tank is placed with a filter screen frame for filtering cooling liquid, the filter screen frame is provided with an opening allowing the drain pipe to pass through, and the side of the storage tank is provided with an observation window for displaying the storage amount of cooling liquid.

7. The tile processing chamfering machine as claimed in claim 5, wherein, The box frame is fixed with a controller for controlling the start and stop of the rubber conveyor belt, servo motor, hydraulic rod and cylinder, the top of the support shaft is located on the same horizontal line with the top of the rubber conveyor belt, and the polishing roller is provided with a recess capable of being clamped on the edge of the ceramic tile.

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