Integrated cathode frame for supporting cathode wire
By combining a limiting device with fixed and movable limiting pads and an angle adjustment device, the problem of cathode wire deviation during operation was solved, achieving precise limiting and angle adjustment of the cathode wire, and improving the stability and effectiveness of electrochemical treatment.
Patent Information
- Application Number
- CN202520652167.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Traditional integrated cathode frames cannot precisely limit the position and adjust the angle of the cathode wire, which may cause the cathode wire to shift during operation, affecting the effect and stability of electrochemical treatment and failing to meet the requirements of specific electrochemical treatment processes.
The limiting device combines fixed and movable limiting pads. The movable limiting pad is precisely adjusted by an electric push rod. The angle adjustment device includes a drive motor, a worm gear, and a worm shaft, which enables precise limiting and angle adjustment of the cathode wire.
To ensure the accurate positioning of the cathode wire within the placement tank and prevent misalignment, thereby improving the stability and effectiveness of electrochemical treatment, meeting the requirements of different electrochemical treatment processes for the cathode wire angle, and optimizing the treatment effect.
Smart Images
Figure CN223947755U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cathode wire technical field especially relates to a kind of integrated cathode frame for cathode wire support. BACKGROUND
[0002] Modernization is in the production and processing of cathode wire, and cathode wire is inevitably fixed clamped, and the integrated cathode frame is used to clamp cathode wire, which can effectively realize the effect of fixing cathode wire, so as to facilitate the processing of cathode wire.
[0003] The traditional integrated cathode frame for support only uses simple fixed structure to limit the position of cathode wire, and cannot accurately limit and adjust cathode wire. This may cause cathode wire to deviate during operation, affecting the effect and stability of electrochemical treatment.
[0004] In some specific electrochemical treatment processes, the angle of cathode wire needs to be adjusted to optimize the treatment effect, however, most of the existing integrated cathode frame for support does not have angle adjustment function, which cannot meet the process requirements.
[0005] Therefore, we propose an integrated cathode frame for cathode wire support. SUMMARY
[0006] The utility model aims at solving the shortcomings in the prior art, the traditional integrated cathode frame for support uses simple fixed structure to limit the position of cathode wire, and cannot accurately limit and adjust cathode wire. This may cause cathode wire to deviate during operation, affecting the effect and stability of electrochemical treatment. In some specific electrochemical treatment processes, the angle of cathode wire needs to be adjusted to optimize the treatment effect, however, most of the existing integrated cathode frame for support does not have angle adjustment function, which cannot meet the process requirements.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0008] An integrated cathode frame for cathode wire support includes:
[0009] Support frame, the support frame is used to provide overall structural support;
[0010] Cathode wire placing groove, arranged on the support frame, for placing cathode wire;
[0011] Limiting device, including fixed limiting soft pad and movable limiting soft pad, the fixed limiting soft pad is arranged on one side of cathode wire placing groove, and the movable limiting soft pad is movably arranged on the other side of cathode wire placing groove through driving device, for limiting cathode wire;
[0012] The driving device comprises an electric push rod, a connecting plate, a first mounting slot, a limiting back plate, a guide cylinder, a connecting rod and a mounting plate, the electric push rod is connected with the movable limiting soft pad through the connecting plate, the connecting rod and the mounting plate, is used for driving the movable limiting soft pad to move to adjust the limiting of the cathode wire, the connecting rod is installed in the guide cylinder, the guide cylinder is used for guiding the displacement of the connecting rod, and the back plate is installed in the first mounting slot.
[0013] The angle adjusting device comprises a driving motor, a turbine, a worm, a first rotating shaft and a second rotating shaft, the driving motor drives the worm to rotate, the turbine is meshed with the worm, and the turbine is installed on the second rotating shaft.
[0014] As the preferred scheme of the utility model, the first rotating shaft is connected with the support frame, the driving motor transmits power to the worm, the worm drives the turbine to rotate, and drives the second rotating shaft to rotate.
[0015] As the preferred scheme of the utility model, the second rotating shaft and the first rotating shaft are fixed between the support frame.
[0016] As the preferred scheme of the utility model, the support frame is further provided with a moving seat and a moving wheel, and is used for moving the whole device, and the angle adjusting device is installed on the moving seat.
[0017] As the preferred scheme of the utility model, the driving device further comprises a second mounting slot, and the electric push rod is installed in the second mounting slot.
[0018] As the preferred scheme of the utility model, the front surface of the support frame is further provided with a buffer, and the buffer is used for buffering.
[0019] As the preferred scheme of the utility model, the support frame is provided with a support seat at the bottom, and is used for supporting the whole device when the device is rotated to a horizontal plane.
[0020] Compared with the prior art, the utility model has the beneficial effects that:
[0021] In the utility model, the fixed limiting soft pad and the movable limiting soft pad are combined, the movable limiting soft pad is driven by the electric push rod, accurate adjustment can be carried out according to the actual size and installation requirement of the cathode wire, the position of the cathode wire in the placing groove is accurate, the deviation of the cathode wire in the running process is avoided, and the stability and effect of electrochemical treatment are improved.
[0022] The device is equipped with an angle adjusting device, including a driving motor, a worm wheel, a worm, a first rotating shaft and a second rotating shaft, the worm is driven by the driving motor, and then the worm wheel and the second rotating shaft are driven to rotate, so that the angle of the cathode wire can be conveniently adjusted. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 A schematic diagram of a main body structure of an integrated cathode frame for supporting a cathode wire is provided in the utility model;
[0024] Figure 2 A schematic diagram of a main body structure from the top of an integrated cathode frame for supporting a cathode wire is provided in the utility model;
[0025] Figure 3 A schematic diagram of a partial structure of an integrated cathode frame for supporting a cathode wire is provided in the utility model;
[0026] Figure 4 A schematic diagram of a cross section of an integrated cathode frame for supporting a cathode wire is provided in the utility model;
[0027] Figure 5 A schematic diagram of a main body structure of an integrated cathode frame for supporting a cathode wire is provided in the utility model; Figure 4 An enlarged schematic diagram of structure at A in the middle.
[0028] Legend: 1, support frame; 2, cathode wire placing groove; 3, fixed type limiting soft pad; 4, first mounting groove; 5, limiting back plate; 6, guide cylinder; 7, connecting rod; 8, mounting plate; 9, movable type limiting soft pad; 10, second mounting groove; 11, electric push rod; 12, connecting plate; 13, moving seat; 14, moving wheel; 15, first rotating shaft; 16, second rotating shaft; 17, worm wheel; 18, worm; 19, driving motor; 20, buffer; 21, support seat. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below, obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] For the convenience of understanding the utility model, the following will be described in relation to the utility model more fully, given several embodiments of the utility model, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0031] It is to be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be an intervening element, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be an intervening element, the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs, the terminology used in the specification of the utility model herein is only for the purpose of describing specific embodiments and is not intended to limit the utility model, the term "and / or" used herein includes any and all combinations of one or more of the associated listed items.
[0033] Embodiments
[0034] As Figures 1-5 shown, the utility model provides a technical scheme: support frame 1 provides overall structure support for device, it is generally made of metal material, like stainless steel, can bear the weight of each part of device, can also resist external force such as vibration, impact, provides installation base for other components, guarantees that electrochemical treatment system normally operates.
[0035] Cathode wire placement groove 2 is arranged on support frame 1 and is used for placing cathode wire, its shape is adapted to the shape of cathode wire, is long strip-shaped groove structure, the inner surface of groove is smooth, can reduce the friction between cathode wire and groove wall, ensures that cathode wire is in specific working position, is beneficial to the smooth progress of electrochemical reaction, improves processing efficiency.
[0036] Limiting device has fixed limiting soft pad 3 and movable limiting soft pad 9, fixed limiting soft pad 3 is on one side of cathode wire placement groove 2 and is made of rubber material, can buffer and protect cathode wire, provides friction, limits the displacement of cathode wire on this side, movable limiting soft pad 9 moves on the other side of cathode wire placement groove 2 through driving device, when installing cathode wire of different thickness, electric push rod 11 drives movable limiting soft pad 9, cooperates with fixed limiting soft pad 3, fixes cathode wire, prevents it from deviating in operation, guarantees the stability of electrochemical treatment.
[0037] The driving device comprises an electric push rod 11, a connecting plate 12, a first mounting groove 4, a limiting back plate 5, a guide cylinder 6, a connecting rod 7 and a mounting plate 8, the electric push rod 11 is connected with the movable limiting soft pad 9 through the connecting plate 12, the connecting rod 7 and the mounting plate 8, the movable limiting soft pad 9 is driven to move to adjust the limiting of the cathode wire, the connecting rod 7 is installed in the guide cylinder 6, the guide cylinder 6 guides the displacement of the connecting rod 7, and the back plate is installed in the first mounting groove 4.
[0038] The angle adjusting device comprises a driving motor 19, a worm wheel 17, a worm 18, a first rotating shaft 15 and a second rotating shaft 16, the driving motor 19 drives the worm 18 to rotate, the worm wheel 17 is engaged with the worm 18, the worm wheel 17 is installed on the second rotating shaft 16, the first rotating shaft 15 is connected with the support frame 1, the driving motor 19 transmits power to the worm 18, the worm 18 drives the worm wheel 17 to drive the second rotating shaft 16 to rotate, the angle of the cathode wire can be adjusted, different electrochemical processing requirements can be met, and the processing effect is optimized.
[0039] The first rotating shaft 15 is connected with the support frame 1, the driving motor 19 transmits power to the worm 18, the worm 18 drives the worm wheel 17 to rotate, and the second rotating shaft 16 is driven to rotate, the second rotating shaft 16 and the first rotating shaft 15 are fixed between the support frame 1, the support frame 1 is further provided with a moving seat 13 and a moving wheel 14, which are used for moving the whole device, the angle adjusting device is installed on the moving seat 13, the driving device further comprises a second mounting groove 10, the electric push rod 11 is installed in the second mounting groove 10, the front surface of the support frame 1 is further provided with a buffer 20, the buffer 20 is used for buffering, and the support frame 1 is provided with a support seat 21 at the bottom, which is used for supporting the whole device when the device is rotated to a horizontal plane.
[0040] The limiting device adopts the combination of the fixed limiting soft pad 3 and the movable limiting soft pad 9, the movable limiting soft pad 9 is driven by the electric push rod 11, can be accurately adjusted according to the actual size of the cathode wire and the installation requirement, ensures the accurate position of the cathode wire in the placing groove, avoids the deviation of the cathode wire in the running process, improves the stability and effect of the electrochemical treatment, the device is provided with the angle adjusting device, the worm 18 is driven by the driving motor 19, and then the worm wheel 17 and the second rotating shaft 16 are driven to rotate, the angle of the cathode wire can be conveniently adjusted, the angle adjusting mode is accurate and easy to operate, different electrochemical processing requirements for the angle of the cathode wire can be met, and the processing effect is optimized.
[0041] Work flow: first, the support frame 1 is moved to the specified working area through the moving seat 13 and the moving wheel 14, it is ensured that the surrounding environment meets the electrochemical treatment requirements, such as no strong vibration source, no risk of splashing of corrosive liquid and the like, the overall structural integrity of the support frame 1 is checked, it is ensured that each welded part is firm, the metal material is free of rust and deformation and the like.
[0042] Next, check if the cathode wire placement slot 2 inner surface is clean and smooth. If there are impurities or damage, clean and repair them in time to ensure that the cathode wire can be placed normally and reduce friction. At the same time, confirm that the fixed limiting soft pad 3 of the limiting device is installed firmly, the rubber is not aging or damaged, and the movable limiting soft pad 9 is connected normally with the driving parts such as guide cylinder 6 and connecting rod 7 when it is in the initial position, and the electric push rod 11 is in the reset state.
[0043] Then, check the angle adjustment device to ensure that the driving motor 19 is correctly wired, the turbine 17 and the worm 18 are well meshed, the first rotating shaft 15 is tightly connected with the support frame 1, the second rotating shaft 16 rotates smoothly, and the bearing parts are lubricated normally, so as to prepare for subsequent angle adjustment. Finally, check whether the buffer 20 and the support seat 21 are installed in place, whether the buffer 20 functions normally, and whether the support seat 21 is loose, so as to ensure the stability of the device operation.
[0044] Cathode wire installation process:
[0045] According to the requirements of the electrochemical treatment process, select the appropriate specification of cathode wire, slowly put one end of the cathode wire into the cathode wire placement slot 2, and make it lean against one side of the fixed limiting soft pad 3. Use the elastic buffer of the soft pad to avoid damage caused by collision of the cathode wire.
[0046] Start the driving device, and the control system sends instructions to the electric push rod 11. The electric push rod 11 extends according to the preset program, drives the mounting plate 8 and the movable limiting soft pad 9 through the connecting plate 12 and the connecting rod 7 to move along the guide cylinder 6 direction towards the cathode wire. In the moving process, the guide cylinder 6 restricts the connecting rod 7 to keep straight line motion, and the limiting back plate 5 prevents the connecting rod 7 from excessive displacement, so as to ensure that the movable limiting soft pad 9 accurately approaches the cathode wire.
[0047] Continue to adjust the position of the movable limiting soft pad 9 until it tightly clamps the cathode wire with the fixed limiting soft pad 3, and the cathode wire is in the center position of the placement slot, which is fixed firmly without risk of shaking and deviation, and the installation of the cathode wire is completed.
[0048] Angle adjustment process (if necessary):
[0049] When the electrochemical treatment process requires changing the angle of the cathode wire, the operator inputs the target angle parameter through the control system. After receiving the instruction, the control system starts the driving motor 19 of the angle adjustment device.
[0050] The driving motor 19 operates and outputs torque to drive the worm 18 to rotate. The worm 18 drives the turbine 17 to rotate. The low-speed large-torque rotation of the turbine 17 is transmitted to the second rotating shaft 16, so that it rotates around the shaft center. At the same time, the first rotating shaft 15 cooperates with the support frame 1 to follow the action of the second rotating shaft 16, so as to realize the angle change of the support frame 1 and the cathode wire on it.
[0051] During the rotation process, the control system monitors the angle change in real time, controls the start and stop of the driving motor 19 through sensor feedback data, ensures that the cathode wire finally reaches the preset angle, and meets the process requirements.
[0052] Operation and maintenance process:
[0053] During the electrochemical treatment process, the device is continuously running, the support frame 1 stably bears each component, resists external vibration and impact, ensures the relative position of the internal components stable, the cathode wire always maintains the correct position under the action of the limiting device, cooperates with the anode and other components, and efficiently carries out the electrochemical reaction.
[0054] Periodically inspect the device, check whether the support frame 1 has new deformation and damage, the wear condition of the cathode wire placement groove 2, the wear and aging degree of the soft pad in the limiting device, whether the connection of each component of the driving device is loose, whether the angle adjusting device runs smoothly, whether the buffer 20 has normal buffering effect, whether the support seat 21 has reliable support force, etc.
[0055] Find problems and handle them in time, such as replacing worn soft pads, tightening loose parts, repairing minor damage, etc., to ensure long-term stable operation of the device and continuously meet the requirements of the electrochemical treatment process.
[0056] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An integrated cathode frame for cathode wire support, characterized by, The utility model relates to a kind of cathode wire angle adjusting device, including: Support frame (1), the support frame (1) is used to provide overall structural support; Cathode wire placement slot (2) is arranged on support frame (1), for placing cathode wire; Limiting device, including fixed limiting soft pad (3) and movable limiting soft pad (9), the fixed limiting soft pad (3) is arranged on one side of cathode wire placement slot (2), the movable limiting soft pad (9) is movably arranged on the other side of cathode wire placement slot (2) by driving device, for limiting cathode wire; Driving device, including electric push rod (11), connecting plate (12), first installation slot (4), limiting backboard (5), guide cylinder (6), connecting rod (7) and mounting plate (8), the electric push rod (11) is connected with movable limiting soft pad (9) by connecting plate (12), connecting rod (7) and mounting plate (8), for driving movable limiting soft pad (9) to move to adjust the limiting of cathode wire, the connecting rod (7) is installed in guide cylinder (6), the guide cylinder (6) is used to guide connecting rod to displace, the backboard (5) is installed in first installation slot (4); Angle adjusting device, including driving motor (19), turbine (17), worm (18), first rotating shaft (15) and second rotating shaft (16), the driving motor (19) drives worm (18) to rotate, turbine (17) is engaged with worm (18), turbine (17) is installed on second rotating shaft (16).
2. The integrated cathode frame for cathode wire support according to claim 1, characterized in that: The first rotating shaft (15) is connected with support frame (1), and the power of driving motor (19) is transmitted to worm (18), which drives turbine (17) to rotate and drives second rotating shaft (16) to rotate.
3. The integrated cathode frame for cathode wire support according to claim 2, characterized in that: The second rotating shaft (16) and the first rotating shaft (15) are both fixed between support frame (1).
4. The integrated cathode frame for cathode wire support according to claim 3, characterized in that: The support frame (1) is further provided with moving seat (13) and moving wheel (14) for moving the whole device, and the angle adjusting device is installed on the moving seat (13).
5. The integrated cathode frame for cathode wire support according to claim 4, characterized in that: The driving device further includes second installation slot (10), and the electric push rod (11) is installed in the second installation slot (10).
6. The integrated cathode frame for cathode wire support according to claim 5, characterized in that: The front surface of the support frame (1) is further provided with buffer (20) for buffering.
7. The integrated cathode frame for cathode wire support according to claim 6, wherein The bottom of the support frame (1) is provided with support seat (21) for supporting the whole device when the device is rotated to the horizontal plane.