Auxiliary tool for assembling air compressor support
By designing auxiliary tooling for air compressor bracket assembly, and utilizing a rotating bracket and positioning system to achieve stable positioning and angle adjustment of the air compressor, the problems of high labor intensity and inconsistent screw torque during assembly were solved, thereby improving product qualification rate and production efficiency.
Patent Information
- Application Number
- CN202520685591.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-12
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-12
AI Technical Summary
During the assembly of the air compressor bracket, manual adjustment of direction and tightening of screws are required, which is labor-intensive and the lack of effective clamping leads to inconsistent screw torque, affecting the product qualification rate.
Design an auxiliary tooling comprising a base, a rotating bracket, a V-block, a positioning column assembly, and a quick clamp, which enables stable positioning and angle adjustment of the air compressor through indexing pins and positioning holes, ensuring consistent screw torque.
It reduces assembly difficulty, improves labor productivity and product qualification rate, and reduces enterprise production costs.
Smart Images
Figure CN223947790U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of part assembly, more specifically, to an auxiliary tool for air compressor support assembly. BACKGROUND
[0002] The air compressor is a key component in the air suspension system, mainly responsible for compressing atmospheric pressure into high-pressure gas to provide power for the air suspension system. In the air suspension system of the automobile, the air compressor, as one of the core components, its stability and reliability are crucial to the performance of the entire system. The air compressor support, as a key structure supporting and fixing the air compressor, its design and assembly quality directly affect the operating efficiency and service life of the air compressor.
[0003] Currently, after the air compressor assembly is completed and tested, it needs to be installed and tightened by a worker using a handheld screw gun from different directions. Three supports are installed in different directions of the air compressor. During the assembly process, the direction of the air compressor and the direction of the screw need to be adjusted manually, which is labor-intensive. There is no good way to clamp and fix the air compressor, resulting in deviation of the screw torque and unguaranteed product qualification rate. SUMMARY
[0004] 1. Technical problem to be solved
[0005] In view of the problems in the prior art, the utility model aims to provide an auxiliary tool for air compressor support assembly, which aims to solve the problem that three supports are installed in different directions of the air compressor in the prior art, the direction of the air compressor and the direction of the screw need to be adjusted manually during the assembly process, which is labor-intensive, and there is no good way to clamp and fix the air compressor, resulting in deviation of the screw torque and unguaranteed product qualification rate.
[0006] 2. Technical scheme
[0007] To solve the above problems, the utility model adopts the following technical scheme:
[0008] An auxiliary tool for air compressor support assembly, comprising a base, a rotating bracket is rotatably connected in the base, a V-shaped block and a positioning column assembly are fixedly connected in the rotating bracket, two quick clamps are fixedly connected on the rotating bracket, a dividing pin is movably inserted at one side end of the base, three positioning holes are formed at one side end of the rotating bracket, and the dividing pin is matched with the three positioning holes.
[0009] As a preferred scheme of the utility model, two deep groove ball bearings are fixedly connected on the base, rotating shafts are fixedly connected on the symmetrical two side ends of the rotating bracket, and the two rotating shafts are respectively inserted into the two deep groove ball bearings.
[0010] As a preferred scheme of the utility model, the symmetrical two side ends of the rotating bracket are fixedly connected with limiting shafts, the symmetrical two side walls of the base are fixedly connected with a group of limiting blocks, and the two limiting shafts correspond to the two groups of limiting blocks respectively.
[0011] As a preferred scheme of the utility model, the three positioning holes are arranged around the rotating shaft, and the angle between every two adjacent positioning holes is 90°.
[0012] 3. Beneficial effects
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] (1) In the scheme, the air compressor is positioned in the rotating bracket through the V-shaped block and the positioning column assembly, two quick clamps are fixed to the air compressor, the air compressor is kept stable, when the air compressor is assembled with the support in different directions, the angle of the air compressor is adjusted by rotating the rotating bracket, the index pin is inserted into a positioning hole, the rotating bracket after the angle is adjusted is kept fixed, so that every installation position of the air compressor is towards a direction, the screw torque consistency of the air compressor support assembly is ensured, the assembly method is improved, the assembly difficulty is reduced, the labor intensity of the staff is reduced, the labor productivity and the qualified rate are improved, and the production cost of the enterprise is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the front view of the utility model;
[0016] Fig. 2 It is the perspective view of the utility model;
[0017] Fig. 3 It is the explosion view of the utility model.
[0018] Explanation of reference numerals in the drawing:
[0019] 1, base; 2, rotating bracket; 3, V-shaped block; 4, positioning column assembly; 5, quick clamp; 6, index pin; 7, positioning hole; 8, deep groove ball bearing; 9, rotating shaft; 10, limiting shaft; 11, limiting block. DETAILED DESCRIPTION
[0020] The technical schemes in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] In the description of the utility model, it needs to explain, the term "upper", "lower", "internal", "external", "top / bottom end" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element must have a particular orientation, construct and operate in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the term "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and so on should be understood broadly, for example, "connected", can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, can be electrically connected, can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] Embodiment:
[0024] Please refer to Figs. 1-3 A kind of auxiliary tool for air compressor support assembly, including base 1, rotatingly connected with rotating bracket 2 in base 1, V block 3 and positioning column assembly 4 are fixedly connected in rotating bracket 2, two quick clamps 5 are fixedly connected on rotating bracket 2, one side end of base 1 movably inserts with index pin 6, one side end of rotating bracket 2 is provided with three positioning holes 7, and index pin 6 is matched with three positioning holes 7.
[0025] In the embodiment, one side of base 1 is provided with index pin 6, and index pin 6 is inserted into a positioning hole 7 to keep rotating bracket 2 fixed in base 1, when air compressor is installed on support, air compressor is placed in rotating bracket 2, air compressor is positioned by V block 3 and positioning column assembly 4, and then air compressor is fixed by three quick clamps 5, so that air compressor can keep stable and assemble support, when other positions of air compressor need to assemble support, index pin 6 is pulled out from positioning hole 7, rotating bracket 2 is rotated to make different positioning holes 7 correspond to index pin 6, index pin 6 is inserted into different positioning holes 7, so as to change the fixed angle of rotating bracket 2, and facilitate the assembly of support in different directions of air compressor.
[0026] Specifically, two deep groove ball bearings 8 are fixedly connected on base 1, and rotating shafts 9 are fixedly connected on the symmetrical two side ends of rotating bracket 2, and the two rotating shafts 9 are respectively inserted into the two deep groove ball bearings 8.
[0027] In the embodiment, the rotating bracket 2 is rotatably connected in the base 1 by inserting the two rotating shafts 9 into the two deep groove ball bearings 8, the angle can be adjusted, and the support for the air compressor at different angles is facilitated.
[0028] Specifically, the symmetric two side ends of the rotating bracket 2 are fixedly connected with the limiting shafts 10, the symmetric two side walls of the base 1 are fixedly connected with a group of limiting blocks 11, and the two limiting shafts 10 correspond to the two groups of limiting blocks 11 respectively.
[0029] In the embodiment, the two limiting shafts 10 are located on the upper side of the two groups of limiting blocks 11, and the rotating angle of the rotating bracket 2 can be limited in the required range.
[0030] Specifically, the three positioning holes 7 are arranged around the rotating shaft 9, and the angle between every two adjacent positioning holes 7 is 90°.
[0031] In the embodiment, the three positioning holes 7 are arranged at 90° around the rotating shaft 9, and the positioning of the dividing pin 6 can keep the different installation positions of the air compressor in one assembly direction, so as to ensure the screw torque consistency of the air compressor support assembly.
[0032] Working principle: when the air compressor is installed on the support, the air compressor is placed in the rotating bracket 2, the air compressor is positioned by the V-shaped block 3 and the positioning column assembly 4, and then the air compressor is pressed and fixed by the three quick clamps 5, so that the air compressor can be stably assembled on the support, when other positions of the air compressor need to be assembled on the support, the dividing pin 6 is pulled out from the positioning hole 7, the rotating bracket 2 is rotated to make the different positioning holes 7 correspond to the dividing pin 6, the dividing pin 6 is inserted into the different positioning holes 7, so as to change the fixed angle of the rotating bracket 2, and the air compressor is facilitated to be assembled on the support in different directions.
[0033] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the improvement concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. An auxiliary tool for air compressor support assembly, comprising a base (1), characterized in that: The base (1) is rotatably connected with a rotating bracket (2), the rotating bracket (2) is fixedly connected with a V-shaped block (3) and a positioning column assembly (4), two quick clamps (5) are fixedly connected on the rotating bracket (2), a dividing pin (6) is movably inserted on one side end of the base (1), three positioning holes (7) are formed on one side end of the rotating bracket (2), and the dividing pin (6) is matched with the three positioning holes (7).
2. An auxiliary tool for assembly of an air compressor stand as claimed in claim 1, wherein: Two deep groove ball bearings (8) are fixedly connected on the base (1), and rotating shafts (9) are fixedly connected on the symmetrical two side ends of the rotating bracket (2), and the two rotating shafts (9) are respectively inserted into the two deep groove ball bearings (8).
3. An auxiliary tool for assembly of an air compressor stand as claimed in claim 2, wherein: The symmetrical two side ends of the rotating bracket (2) are fixedly connected with limiting shafts (10), and the symmetrical two side walls of the base (1) are fixedly connected with a group of limiting blocks (11), and the two limiting shafts (10) correspond to the two groups of limiting blocks (11) respectively.
4. An auxiliary tool for assembly of an air compressor stand as claimed in claim 3, wherein: The three positioning holes (7) are arranged around the rotating shaft (9), and the angle between every two adjacent positioning holes (7) is 90°.