Stirring device for mortar production and processing
By combining the tilting mechanism and the cleaning component, the problems of poor mixing effect and inconvenient cleaning of existing mortar mixing devices are solved, realizing uniform mixing of mortar and thorough cleaning of the inner wall of the tank, thereby improving mixing efficiency and resource utilization.
Patent Information
- Application Number
- CN202520459321.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing mortar mixing devices suffer from poor mixing performance and difficulty in cleaning the inner wall of the tank, leading to mortar clumping and material waste.
The design combines a tilting mechanism and a stirring component. The tilting mechanism drives the tank to rotate via a drive unit, while the stirring component uses scrapers and connecting rods on the vertical rods to stir and clean the inner wall of the tank, achieving uniform mixing and thorough cleaning of the tank.
It achieves uniform mixing of mortar and effective cleaning of the inner wall of the tank, improves the mixing effect, and avoids mortar clumping and raw material waste.
Smart Images

Figure CN223948181U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mortar production technical field, and specifically is a kind of stirring device for mortar production and processing. BACKGROUND
[0002] Mortar is the bonding material used in bricklaying, made of sand and cementing material (cement, lime, clay, etc.) in a certain proportion, and water, also known as mortar, mortar is commonly used cement mortar, cement lime mortar, lime mortar and clay mortar.
[0003] The existing mortar stirring device, when in use, the relatively heavy mortar is on the lower side of the stirring device, and the relatively light mortar is on the upper side of the stirring device, which makes the mortar easy to clump, resulting in poor stirring effect, and during the use of the mortar stirring device, the mortar stirring work is carried out for a long time, which causes the mortar residues to adhere to the inside of the stirring device, and the stirring components inside the device cannot be cleaned, which is not conducive to the use of the mortar stirring device and also causes the waste of mortar raw materials. SUMMARY
[0004] The utility model aims at providing a kind of stirring device for mortar production and processing, to solve the problems of poor stirring effect and inconvenient cleaning of the inner wall of the tank in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: the stirring device for mortar production and processing comprises a tank and a turnover mechanism capable of driving the tank to rotate, the upper part of the tank is provided with a feeding port, and the lower part of the tank is provided with a discharging port.
[0006] The turnover mechanism comprises a driving device, a transmission shaft in transmission connection with the driving device and a fixed frame fixedly connected to the end of the transmission shaft away from the driving device, one side of the tank is provided with a mounting bracket fixedly connected with the driving device, and the transmission shaft is rotatably arranged relative to the mounting bracket.
[0007] The tank is rotatably provided with a vertical rod extending in the up-down direction, and the vertical rod is provided with a cleaning and stirring assembly capable of rotating synchronously with the vertical rod.
[0008] A conduction assembly is arranged between the mounting bracket and the fixed frame, and the vertical rod penetrates the tank and is in transmission connection with the conduction assembly, so that the driving device drives the fixed frame and the tank to rotate around the transmission shaft at the same time, and the fixed frame drives the cleaning and stirring assembly to rotate around the axis of the vertical rod through the conduction assembly and the vertical rod, so as to stir and scrape the inside of the tank.
[0009] Preferably, the conduction assembly comprises a first bevel gear ring fixed on the side of the mounting bracket close to the fixed frame, and the first bevel gear ring is coaxial with the transmission shaft.
[0010] The conduction assembly further comprises a rotating shaft fixedly arranged on the fixed frame, and a second bevel gear fixed on the rotating shaft and engaged with the first bevel gear ring.
[0011] The conduction assembly further comprises a transmission belt arranged between the rotating shaft and the vertical rod.
[0012] Preferably, the rotating shaft is fixed with a driving wheel at one end thereof protruding out of the fixed frame, the vertical rod is fixed with a driven wheel at one end thereof protruding out of the tank, and the driving wheel and the driven wheel are connected through the transmission belt.
[0013] Preferably, the output end of the driving device is fixed with a first sprocket, and the end of the transmission shaft away from the fixed frame is fixed with a second sprocket.
[0014] The first sprocket and the second sprocket are connected through a chain.
[0015] Preferably, the fixed frame comprises a vertical plate extending in the upward direction, an upper plate fixed on the upper end of the vertical plate, and a lower plate fixed on the lower end of the vertical plate.
[0016] The tank is arranged between the upper plate and the lower plate.
[0017] The mounting frame comprises a horizontal placement plate and a vertical plate fixedly connected with the placement plate perpendicularly, and an auxiliary assembly is arranged between the vertical plate and the vertical plate to assist in supporting the fixed frame.
[0018] Preferably, the auxiliary assembly comprises an annular limiting groove opened on the vertical plate, two groups of short rods fixed on the vertical plate and arranged in an upper and lower spaced manner, and an auxiliary wheel rotatably connected with the short rods, and the auxiliary wheel is slidably fitted with the annular limiting groove.
[0019] Preferably, the upper plate and the lower plate are each fixedly provided with a reinforcing plate on the side close to the vertical plate, and the reinforcing plate is fixedly connected with the vertical plate.
[0020] Preferably, the cleaning and stirring assembly comprises a plurality of groups of scraping plates arranged in a circumferential array and abutting against the inner wall of the tank, and a plurality of upper connecting rods fixed on the scraping plates and arranged horizontally.
[0021] The connecting rods are fixed on the outer side of the vertical rod.
[0022] Preferably, the lowermost end of the vertical rod is fixed with a cleaning plate abutting against the inner bottom wall of the tank to push the mortar in the tank to the discharge port.
[0023] The beneficial effects are: 1. When the mortar is poured into the tank through the feeding port, the driving device can be started. Under the action of the driving device, the tank can rotate around the transmission shaft, and the cleaning and stirring assembly can also rotate around the vertical rod. The combination of the two rotating modes can achieve a very ideal mixing effect of the mortar in the tank. Specifically, the rotation of the tank can make the mortar overturn and shake evenly in the tank, ensuring that each part of the mortar can be fully "moved". The rotation of the cleaning and stirring assembly around the vertical rod adds a boost to this process, which can deeply stir the mortar, so that the various components in the mortar are fully mixed under the double action, thereby achieving a more uniform and ideal mixing state.
[0024] 2. The connection rod has multiple functions due to the arrangement of the cleaning and stirring assembly. During operation, the connection rod can effectively stir the mortar in the tank. At the same time, the connection rod is connected with the scraper, which can closely adhere to the inner wall of the tank. With the movement of the connection rod, the scraper can completely scrape off the mortar adhered to the inner wall of the tank. In this way, the mortar in the tank is fully mixed, and the inner wall of the tank is effectively cleaned at the same time, greatly improving the flexibility of the entire cleaning and stirring assembly, making the entire mortar processing process more efficient and convenient.
[0025] 3. The arrangement of the auxiliary assembly can stably support the fixed frame. When the fixed frame rotates, it can drive the auxiliary wheel and the short rod to move along the annular limiting groove, thereby improving the stability of the connection between the fixed frame and the transmission shaft through the auxiliary wheel and the short rod. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of the mortar processing process of the utility model;
[0027] Figure 2 is a structural schematic view of the local section of the vertical plate and the tank of the utility model;
[0028] Figure 3 is an enlarged structural schematic view of A in the utility model Figure 2 ;
[0029] Figure 4 is an enlarged structural schematic view of B in the utility model Figure 2 ;
[0030] Figure 5 is a structural schematic view of the transmission of the utility model conductive assembly;
[0031] Figure 6 is an enlarged structural schematic view of C in the utility model Figure 5 .
[0032] In the figure: 1, tank body; 2, turnover mechanism; 201, driving device; 202, transmission shaft; 4, cleaning stirring assembly; 401, connecting rod; 402, scraper; 5, vertical rod; 601, driving wheel; 602, driven wheel; 603, transmission belt; 7, first bevel gear ring; 8, rotating shaft; 9, first sprocket; 10, second sprocket; 11, vertical plate; 12, upper plate; 13, lower plate; 14, vertical plate; 15, auxiliary assembly; 1501, annular limiting groove; 1502, short rod; 1503, auxiliary wheel; 16, reinforcing plate; 17, cleaning plate; 18, second bevel gear. DETAILED DESCRIPTION
[0033] The specific embodiments of the utility model will be further described below with reference to the accompanying drawings.
[0034] As Figures 1-6 shown, a kind of stirring device for mortar production and processing, mainly for the mortar is overturned and mixed and the mortar is fully stirred, avoid the mortar to appear sedimentation or stickiness, improve the effect of mortar stirring.
[0035] In this embodiment, the stirring device includes a tank body 1 and a turnover mechanism 2 capable of driving the tank body 1 to rotate, the upper portion of the tank body 1 is provided with a feed inlet, and the lower portion of the tank body 1 is provided with a discharge outlet.
[0036] In this embodiment, the feed inlet of the tank body 1 faces upward, and the discharge outlet of the tank body 1 faces downward. When it is necessary to fill the tank body 1, the feed pipe is connected to the feed inlet on the tank body 1, and then the feeding can be carried out. When it is necessary to discharge the mortar in the tank body 1, the discharge pipe is connected to the discharge outlet of the tank body 1, and then the mortar in the tank body 1 will flow into the discharge pipe.
[0037] In this embodiment, the feed inlet and the discharge outlet are both provided with valves, and the structure and principle of the valves are prior art, which will not be described in detail here.
[0038] As Figures 1-4 shown, the tank body 1 can be driven to rotate around the transmission shaft 202, so as to realize the overturned mixing of the tank body 1 and avoid the sedimentation of the mortar in the tank body 1.
[0039] Specifically, the turnover mechanism 2 includes a driving device 201, a transmission shaft 202 in transmission connection with the driving device 201, and a fixed frame fixedly connected to one end of the transmission shaft 202 away from the driving device 201. In this embodiment, the driving device 201 is an electric motor, and the structure and principle of the electric motor are prior art, which will not be described in detail here. One side of the tank body 1 is provided with a mounting bracket fixedly connected to the driving device 201, and the transmission shaft 202 is rotatably arranged relative to the mounting bracket. After the driving device 201 is started, the transmission shaft 202 can be driven to rotate, and when the transmission shaft 202 rotates, the fixed frame can be driven to rotate.
[0040] The output end of the driving device 201 is fixed with a first sprocket 9, and the end of the transmission shaft 202 away from the fixed frame is fixed with a second sprocket 10 which penetrates through the mounting frame; the output end of the driving device 201 can drive the first sprocket 9 to rotate, and since the first sprocket 9 and the second sprocket 10 are connected through a chain transmission, the second sprocket 10 can drive the transmission shaft 202 to rotate.
[0041] The fixed frame comprises a vertical plate 11 extending in the upward direction, an upper plate 12 fixed at the upper end of the vertical plate 11, and a lower plate 13 fixed at the lower end of the vertical plate 11; the tank body 1 is arranged between the upper plate 12 and the lower plate 13, which can provide more stable support to the tank body 1; the mounting frame comprises a placement plate arranged horizontally and a vertical plate 14 fixedly connected with the placement plate perpendicularly, and an auxiliary assembly 15 is arranged between the vertical plate 14 and the vertical plate 11 to assist in supporting the fixed frame.
[0042] In this embodiment, the transmission shaft 202 is fixedly connected with the vertical plate 11 through the vertical plate 14, and the vertical plate 14 can support the transmission shaft 202 and prevent the transmission shaft 202 from being deviated.
[0043] As shown in Figure 4 , the auxiliary assembly 15 comprises an annular limiting groove 1501 opened in the vertical plate 14, two groups of short rods 1502 fixed on the vertical plate 11 and arranged at intervals in the upward and downward directions, and an auxiliary wheel 1503 rotatably connected with the short rods 1502, the auxiliary wheel 1503 is slidably fitted with the annular limiting groove 1501, and when the vertical plate 11 rotates, it can drive the short rods 1502 and the auxiliary wheel 1503 to slide along the annular limiting groove 1501, thereby improving the connection stability of the fixed frame and the transmission shaft 202.
[0044] As shown in Figure 2 , Figure 5 , and Figure 6 , the tank body 1 rotates a vertical rod 5 extending in the upward and downward directions, and the vertical rod 5 is provided with a cleaning and stirring assembly 4 which can rotate synchronously with the vertical rod 5; a transmission assembly is arranged between the mounting frame and the fixed frame, and the vertical rod 5 is transmissionally connected with the transmission assembly through the tank body 1, so that when the driving device 201 drives the fixed frame and the tank body 1 to rotate around the transmission shaft 202, the fixed frame drives the cleaning and stirring assembly 4 to rotate around the axis of the vertical rod 5 through the transmission assembly and the vertical rod 5, thereby stirring and cleaning the inside of the tank body 1.
[0045] Specifically, the transmission assembly comprises a first bevel gear ring 7 fixed on the mounting frame at a side close to the fixed frame, and the first bevel gear ring 7 is coaxial with the transmission shaft 202; the transmission assembly further comprises a rotating shaft 8 rotatably arranged on the lower plate 13, and the rotating shaft 8 is fixed with a second bevel gear 18; since the second bevel gear 18 is engaged with the first bevel gear ring 7, when the fixed frame rotates around the transmission shaft 202, the second bevel gear 18 can rotate along the first bevel gear ring 7, thereby forming a rotating state of the second bevel gear 18.
[0046] In the embodiment, the rotating shaft 8 is mounted on the lower plate 13 through the connecting seat, so that the rotating shaft 8 and the second bevel gear 18 can be supported, thereby stabilizing the engagement effect of the second bevel gear 18 and the first bevel gear ring 7.
[0047] As shown in Figure 5 , the transmission assembly further comprises a transmission belt 603 arranged in transmission between the rotating shaft 8 and the vertical rod 5.
[0048] Specifically, the rotating shaft 8 is fixed with a driving wheel 601 at an end thereof penetrating out of the fixed frame, and when the second bevel gear 18 rotates, the rotating shaft 8 can be driven to rotate, so that the rotating shaft 8 drives the driving wheel 601 to rotate; the vertical rod 5 is fixed with a driven wheel 602 at an end thereof penetrating out of the tank body 1, and the driving wheel 601 and the driven wheel 602 are connected in transmission through the transmission belt 603; when the driving wheel 601 rotates, the driven wheel 602 is driven to rotate through the transmission belt 603, and when the driven wheel 602 rotates, the vertical rod 5 can be driven to rotate.
[0049] In other embodiments, the driving wheel 601, the driven wheel 602 and the transmission belt 603 can also be replaced by sprockets and chains to achieve the transmission effect, and the structure and principle of the sprockets and the chains in transmission connection are prior art, which will not be described in detail here.
[0050] As shown in Figure 2 and Figure 3 , when the driven wheel 602 rotates, the vertical rod 5 in the tank body 1 can be driven to rotate, so that the cleaning and stirring assembly 4 can fully stir the mortar in the tank body 1.
[0051] Specifically, the cleaning and stirring assembly 4 comprises a plurality of scraping plates 402 arranged in a circumferential array and abutting against the inner wall of the tank body 1, and a plurality of upper connecting rods 401 fixed on the scraping plates 402 and arranged horizontally; the connecting rods 401 are fixed on the outer side of the vertical rod 5, and in the process of rotation of the vertical rod 5, the connecting rods 401 and the scraping plates 402 can rotate synchronously with the vertical rod 5, so that the connecting rods 401 can stir the mortar in the tank body 1, and the scraping plates 402 can clean the mortar on the inner wall of the tank body 1.
[0052] The lowermost end of the vertical rod 5 is fixed with a cleaning plate 17 abutting against the inner bottom wall of the tank body 1, which rotates with the vertical rod 5 to push the mortar in the tank body 1 to the discharge port, facilitating the discharge of the mortar.
[0053] As shown in Figure 1 and Figure 2 The upper plate 12 and the lower plate 13 are fixed with a reinforcing plate 16 on the side close to the vertical plate 11, which is fixedly connected with the vertical plate 11, and the reinforcing plate 16 can reinforce the connecting part of the fixed frame to improve the firmness.
[0054] Working principle: when in use, open the feeding port and connect the feeding pipe with the feeding port on the tank body 1 to feed, and then disconnect the feeding port and the feeding pipe and close the feeding port after feeding.
[0055] The driving device 201 is started, and the output end of the driving device 201 can drive the first sprocket 9 to rotate, and since the first sprocket 9 and the second sprocket 10 are connected through the chain transmission, the second sprocket 10 can drive the transmission shaft 202 to rotate, and the transmission shaft 202 rotates to drive the fixed frame to rotate, realizing the overturning and shaking of the tank body 1.
[0056] When the fixed frame rotates, the rotating shaft 8 and the second bevel gear 18 rotate synchronously with the fixed frame, and since the second bevel gear 18 and the first bevel gear ring 7 are meshed with each other, when the fixed frame rotates around the transmission shaft 202, the second bevel gear 18 can rotate along the first bevel gear ring 7, forming the rotating state of the second bevel gear 18, and when the second bevel gear 18 rotates, it can drive the rotating shaft 8 to rotate, and the rotating shaft 8 drives the driving wheel 601 to rotate, and when the driving wheel 601 rotates, it drives the driven wheel 602 to rotate through the transmission belt 603, thereby driving the vertical rod 5 to rotate through the driven wheel 602, and in the process of rotating the vertical rod 5, the connecting rod 401 and the scraper 402 can rotate synchronously with the vertical rod 5, so that the connecting rod 401 stirs the mortar in the tank body 1 and cleans the inner wall of the tank body 1, and the cleaning plate 17 can push the mortar in the tank body 1 to the discharge port.
[0057] Then open the valve of the discharge port and connect the discharge port with the discharge pipe to discharge the mortar in the tank body 1.
[0058] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the present application being defined by the appended claims rather than that of the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the related part of the claim.
Claims
1. A mixing device for mortar production and processing, characterized in that, The application relates to a rotary tank device, which comprises a tank body (1) and a turnover mechanism (2) capable of driving the tank body (1) to rotate, wherein the upper portion of the tank body (1) is provided with an inlet, and the lower portion of the tank body (1) is provided with an outlet. The turnover mechanism (2) comprises a driving device (201), a transmission shaft (202) in transmission connection with the driving device (201) and a fixed frame fixedly connected with the end of the transmission shaft (202) away from the driving device (201), one side of the tank body (1) is provided with a mounting frame fixedly connected with the driving device (201), and the transmission shaft (202) is rotationally arranged relative to the mounting frame. A vertical rod (5) extending along the up-down direction is rotationally arranged in the tank body (1), and a cleaning and stirring assembly (4) capable of synchronously rotating with the vertical rod (5) is arranged on the vertical rod (5). A transmission assembly is arranged between the mounting frame and the fixed frame, the vertical rod (5) is transmissionally connected with the transmission assembly through the tank body (1), so that when the driving device (201) drives the fixed frame and the tank body (1) to rotate around the transmission shaft (202) through the transmission shaft (202), the fixed frame drives the cleaning and stirring assembly (4) to rotate around the axis of the vertical rod (5) through the transmission assembly and the vertical rod (5), so that the inside of the tank body (1) is stirred and cleaned.
2. The mixing device for mortar production and processing according to claim 1, characterized in that, The transmission assembly comprises a first bevel gear ring (7) fixedly arranged on the side of the mounting frame close to the fixed frame, and the first bevel gear ring (7) is coaxial with the transmission shaft (202). The transmission assembly further comprises a rotating shaft (8) rotationally arranged relative to the fixed frame, and a second bevel gear (18) fixedly arranged on the rotating shaft (8) and in meshing connection with the first bevel gear ring (7). The transmission assembly further comprises a transmission belt (603) transmissionally arranged between the rotating shaft (8) and the vertical rod (5).
3. The mixing device for mortar production and processing according to claim 2, characterized in that, One end of the rotating shaft (8) penetrating out of the fixed frame is fixedly provided with a driving wheel (601), one end of the vertical rod (5) penetrating out of the tank body (1) is fixedly provided with a driven wheel (602), and the driving wheel (601) and the driven wheel (602) are transmissionally connected through the transmission belt (603).
4. The mixing device for mortar production and processing according to any one of claims 1-3, characterized in that, The output end of the driving device (201) is fixedly provided with a first sprocket (9), and one end of the transmission shaft (202) penetrating out of the mounting frame is fixedly provided with a second sprocket (10). The first sprocket (9) and the second sprocket (10) are transmissionally connected through a chain.
5. The mixing device for mortar production and processing according to any one of claims 1-3, characterized in that, The fixed frame comprises a vertical plate (11) extending along the up-down direction, an upper plate (12) fixedly arranged on the upper end of the vertical plate (11) and a lower plate (13) fixedly arranged on the lower end of the vertical plate (11). The tank body (1) is arranged between the upper plate (12) and the lower plate (13). The mounting frame comprises a placing plate arranged horizontally and a vertical plate (14) fixedly connected with the placing plate perpendicularly, and an auxiliary assembly (15) is arranged between the vertical plate (14) and the vertical plate (11) to assist in supporting the fixed frame.
6. The mixing device for mortar production and processing according to claim 5, characterized in that, The auxiliary assembly (15) comprises an annular limiting groove (1501) formed on the vertical plate (14), two groups of short rods (1502) fixedly arranged on the vertical plate (11) and spaced apart from each other in the up-down direction and an auxiliary wheel (1503) rotationally connected with the short rods (1502), and the auxiliary wheel (1503) is slidingly matched with the annular limiting groove (1501).
7. The mixing device for mortar production and processing according to claim 6, characterized in that, The upper plate (12) and the lower plate (13) are fixedly provided with reinforcing plates (16) near one side of the vertical plate (11), and the reinforcing plates (16) are fixedly connected with the vertical plate (11).
8. The mixing device for mortar production and processing according to any one of claims 1-3, characterized in that, The cleaning and stirring assembly (4) comprises a plurality of groups of circumferential array scrapers (402) abutting against the inner wall of the tank body (1), and a plurality of upper connecting rods (401) fixed on the scrapers (402) and arranged horizontally. The connecting rods (401) are fixed on the outer side of the vertical rods (5).
9. The mixing device for mortar production and processing according to claim 8, characterized in that, The lowermost end of the vertical rods (5) is fixed with a cleaning plate (17) abutting against the inner bottom wall of the tank body (1) to push the mortar in the tank body (1) to the discharge port.