Pre-melting equipment for concrete additive

By designing a pre-melting device for concrete additives and combining extrusion and mixing components, the problem of compatibility issues with pre-melted additives was solved, achieving efficient additive extrusion and mixing, avoiding waste, and improving production efficiency.

CN223948189UActive Publication Date: 2026-02-27SUYAN NEW MATERIAL TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520529983.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-02-27
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing pre-melting devices for concrete additives are difficult to use with concrete mixing tanks or reactors after pre-melting, resulting in additives adhering to transport equipment, leading to reduced actual usage and waste of raw materials.

Method used

A pre-melting device for concrete additives was designed. By combining an extrusion component and a mixing component, the additives in the pre-melting tank are efficiently extruded and mixed, ensuring the cleanliness of the pre-melting tank and avoiding additive residue.

Benefits of technology

This method maximizes the extrusion of additives from the pre-melting tank, ensuring the amount of additives used, reducing waste, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses pre-melting equipment for a concrete additive, and relates to the technical field of concrete production equipment. The pre-melting device comprises a pre-melting tank, a discharging pipe is installed at the bottom of the pre-melting tank, a stirring assembly is further arranged in the pre-melting tank and comprises a motor arranged above a tank cover, a stirring rod is installed at the shaft end of the motor, a stirring piece is arranged on the outer wall of the stirring rod in a sliding mode, and the stirring piece comprises an extension plate arranged on the outer wall of the stirring rod in a sliding mode. An extrusion assembly is further arranged in the pre-melting tank and comprises an extrusion disc in sliding fit with the inner wall of the pre-melting tank, and the upper side wall of the extrusion disc is connected with the side wall of the upper end of the pre-melting tank through a telescopic rod. Additives in the pre-melting tank can be extruded out to a greater extent through the extrusion assembly, the effect of cleaning the interior of the pre-melting tank is guaranteed, excessive additives are prevented from being retained in the pre-melting tank, the stirring assembly can be matched with the extrusion assembly to extrude out the additives, and the effect of automatically expanding and expanding a stirring area can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to concrete production equipment technical field, especially, relate to a kind of pre-fusion equipment for concrete additive. BACKGROUND

[0002] Concrete is the most common material in the construction industry, and when producing concrete, first put the concrete additive into the mixing tank or reaction kettle, so that the additive is pre-fused, and then put the concrete raw material into the mixing tank or reaction kettle again for mixing and stirring after the additive is pre-fused, and the finished product is obtained after the reaction is completed. Or use a pre-fusion device to pre-fuse the additive, and then put the pre-fused additive into the mixing tank or reaction kettle that is stirring the concrete raw material, to obtain the finished product of usable concrete.

[0003] A Chinese patent application (or patent) with publication number CN217341169U discloses a raw material pre-fusion device for concrete additive, which includes a pre-fusion tank. A stirring shaft is rotatably installed at the middle end of the inner bottom of the pre-fusion tank. A transmission drum is movably connected to the top surface of the stirring shaft. The utility model wraps two groups of transmission soft belts around the front and rear ends of the transmission drum. When the motor drives the stirring shaft to stir and disperse the raw materials in the pre-fusion tank, it also drives the transmission drum to wind the transmission soft belts, which in turn drives the two sliding plates and the cleaning scrapers installed on their surfaces to scrape and clean the inside of the pre-fusion tank. This avoids the adhesion of raw materials to the pre-fusion tank, reduces the energy consumption and manufacturing cost of the entire cleaning device, and is practical and suitable for wide application and use.

[0004] The above-mentioned raw material pre-fusion device for concrete additive is provided with a pre-fusion tank, which is a cylindrical tank with a support rod at the bottom. It is difficult to adapt to the use of concrete mixing tank or reaction kettle, and after the pre-fusion of the additive is completed, it needs to be taken out from the tank body and then put into the concrete mixing tank. This process may cause the pre-fused additive to be contaminated on the transportation equipment, resulting in a decrease in the actual use of pre-fused additive. In addition, the pre-fusion tank is also provided with a transmission soft belt, a sliding plate and a cleaning scraper. Through the linkage effect of the transmission soft belt and the sliding plate, the cleaning scraper moves up and down in the pre-fusion tank, achieving the effect of cleaning the additive attached to the inner wall of the pre-fusion tank. However, because the transmission soft belt, the sliding plate and the cleaning scraper are all installed in the pre-fusion tank, they will still come into contact with the additive. Therefore, during the pre-fusion process of the additive, there will be a lot of additive attached to the surface of the cleaning scraper, which cannot be cleaned. Moreover, the actual amount of pre-fused additive obtained is much smaller than the input amount, causing waste of raw materials. Therefore, we provide a pre-fusion equipment for concrete additive to solve the above-mentioned problems. Utility model content

[0005] The utility model discloses a kind of pre-fusion equipment for concrete additive, by extrusion component, additive in pre-fusion tank can be extruded to greater extent, ensure the effect of inside clean of pre-fusion tank, also avoid excessive additive stagnate in pre-fusion tank, by using stirring component, the extrusion of additive can be carried out with extrusion component, while also can realize the effect of automatic expansion and expansion stirring area, the problems of the above-mentioned raw material pre-fusion device for concrete additive are solved.

[0006] To solve the above technical problems, the utility model is realized through the following technical schemes:

[0007] The utility model discloses a kind of pre-fusion equipment for concrete additive, including pre-fusion tank, the upper side of pre-fusion tank is equipped with tank cover, and pre-fusion tank's side wall upper portion is inlaid with inlet pipe;The bottom of pre-fusion tank is installed with support frame, and connecting frame is arranged in support frame, the bottom of pre-fusion tank is installed with discharge pipe, stirring component is also arranged in pre-fusion tank, the stirring component includes the motor being set on the upper side of tank cover, and the shaft end of motor is installed with stirring rod, slidingly set on the outer wall of stirring rod with stirring piece, the stirring piece includes the extension plate slidingly set on the outer wall of stirring rod, and the extension plate is connected with the outer wall of stirring rod by spring, the inside of pre-fusion tank is also provided with extrusion component, the extrusion component includes the extrusion disc slidingly matched with the inner wall of pre-fusion tank, and the upper side wall of extrusion disc is connected with the upper end side wall of pre-fusion tank by telescopic link.

[0008] The utility model is further provided as, pre-fusion tank is connected with the upper side wall of concrete mixing tank by connecting frame, pre-fusion tank is connected with the additive feeding pipe of concrete mixing tank by discharge pipe, pipe joint is installed on the upper end of discharge pipe, and on-off valve is installed on pipe joint.

[0009] The utility model is further provided as, the upper side outer wall of tank cover is fixedly installed with rack, and motor is arranged in rack, and motor shaft is synchronously rotationally connected with stirring rod by coupling.

[0010] The utility model is further provided as, stirring rod extends into the inside of pre-fusion tank by passing through tank cover, sliding groove is set on the outer wall of stirring rod, sliding groove is set to four, four sliding grooves are separately arranged on four quadrant point positions of stirring rod.

[0011] The utility model is further provided as, stirring piece and sliding groove are set one by one, two are set in the extension plate of one stirring piece, and the end of two extension plates is rotationally connected by rotating shaft.

[0012] The utility model further sets up, the other end of extension board is inserted with slide axle, and extension board is connected through slide axle and sliding groove, the middle part of extension board is installed with spring on the side outer wall close to sliding groove, and extension board is connected through spring and sliding groove.

[0013] The utility model further sets up, the bottom outer wall of the front and back two sides of extension board is equipped with board groove, and the board groove is equipped with hanging plate at equal interval, and one end of hanging plate is rotatably arranged in the inside of board groove.

[0014] The utility model further sets up, the inside of pre-fusion jar is equipped with jar groove, and the bottom of jar groove is equipped with bottom groove, the bottom groove and extrusion disc are all circular truncated cone shape setting, the center of extrusion disc is equipped with round hole, and extrusion disc is connected through round hole and the outer wall of stirring rod.

[0015] The utility model further sets up, the outer wall of extrusion disc and the inner wall of jar groove are connected, and the bottom side wall of extrusion disc and bottom groove are connected, and the upper end surface of pre-fusion jar is fixedly provided with fixed sleeve, and pre-fusion jar is detachably connected with telescopic rod through fixed sleeve.

[0016] The utility model has the advantages of the following:

[0017] 1, the utility model discloses a set up connecting frame, discharge pipe and extrusion assembly, and pre-fusion jar can be set up in the upper of concrete mixing jar through connecting frame, and the discharge pipe is installed on the discharge port in the bottom groove of pre-fusion jar, and the discharge pipe is also provided with on-off valve, and the inside of pre-fusion jar is also provided with extrusion assembly, and the extrusion assembly includes the extrusion disc that is connected with the inner wall of pre-fusion jar and slides up and down, and the upper side wall of extrusion disc is fixedly connected with the fixed sleeve in the upper port of pre-fusion jar through telescopic rod, and the inside bottom side wall of pre-fusion jar is also equipped with the circular truncated cone shape bottom groove that is connected with the bottom side wall of extrusion disc, when using, the extrusion disc can be pushed down in the inside of pre-fusion jar through the extension of telescopic rod, on the one hand, the additive adhered on the inner wall of pre-fusion jar can be scraped, and enters the inside of pre-fusion jar, and on the other hand, the additive in the inside of pre-fusion jar can be extruded to bottom groove, and is output to concrete mixing jar through discharge pipe, and this kind of mode can extrude the additive in the inside of pre-fusion jar to the maximum.

[0018] 2, the utility model discloses a stirring subassembly is provided, the inside of pre-fusion tank is also provided with stirring subassembly, and stirring subassembly includes motor, stirring rod and stirring piece, and the outer wall of stirring rod is provided with the stirring piece of annular array distribution, and the stirring piece includes two mutually rotatory connections of extension plate, and the both ends of two extension plates are slidably connected with the sliding groove on the outer wall of stirring rod through slide axle, and the middle outer wall of extension plate is also fixed with spring, and extension plate is connected with the outer wall of stirring rod through spring, wherein, because of the existence of spring, it promotes two extension plates to be away from stirring rod, that is, makes two extension plates and stirring rod form the shape of triangle, thereby expands the stirring space of stirring rod, because the stirring rod is inserted at the center of extrusion disc, and then when extrusion disc slides, it will generate compression force to stirring piece, and the compression force will make extension plate contract to the side of stirring rod, until extension plate completely adheres on the outer wall of stirring rod, thereby realizes the effect of scraping the additive on the outer wall of stirring rod, and simultaneously, after extrusion disc restores the initial state after completing the extrusion work of additive, because of the existence of spring, it will promote extension plate to extend outward again.

[0019] Of course, it is not necessary for any product embodying the present utility model to achieve all of the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present utility model, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can also be obtained by those skilled in the art without any creative effort.

[0021] Figure 1 It is a kind of concrete additive pre-fusion equipment structure diagram.

[0022] Figure 2 It is a kind of concrete additive pre-fusion equipment structure section view.

[0023] Figure 3 It is a kind of concrete additive pre-fusion equipment structure exploded view Figure 1 .

[0024] Figure 4 It is a kind of concrete additive pre-fusion equipment structure exploded view Figure 2 .

[0025] Figure 5 It is the structure diagram of extrusion subassembly.

[0026] Figure 6 It is the structure diagram of stirring subassembly.

[0027] Figure 7 It is the structure diagram of stirring piece.

[0028] In the drawings, the components represented by each reference numeral are listed as follows:

[0029] 1 - pre-melt tank, 101 - feeding pipe, 102 - tank cover, 103 - tank groove, 104 - bottom groove, 2 - support frame, 3 - connecting frame, 4 - discharging pipe, 401 - pipe joint, 402 - on-off valve, 5 - stirring assembly, 501 - motor, 501a - frame, 501b - coupling, 502 - stirring rod, 502a - sliding groove, 503 - stirring piece, 503a - extension plate, 503b - sliding shaft, 503c - rotating shaft, 503d - spring, 503e - plate groove, 503f - hanging plate, 6 - extrusion assembly, 601 - extrusion disc, 601a - circular hole, 602 - telescopic rod, 602a - fixing sleeve. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Embodiment 1

[0032] Please refer to Figures 1-3 The present application is a pre-melt device for concrete additives, which comprises a pre-melt tank 1 and a discharging pipe 4. The pre-melt tank 1 can be connected with a concrete mixing tank through the discharging pipe 4, so as to realize direct delivery of additives.

[0033] Specifically, a feeding pipe 101 is embeddedly installed on the upper side wall of the pre-melt tank 1, a tank cover 102 is arranged on the upper side wall of the pre-melt tank 1, a support frame 2 is connected to the bottom of the pre-melt tank 1, a connecting frame 3 is fixedly arranged on the bottom of the support frame 2, and the pre-melt tank 1 is arranged above the concrete mixing tank through the connecting frame 3.

[0034] Further, a pipe joint 401 is detachably and fixedly connected to the bottom side wall of the pre-melt tank 1, the discharging pipe 4 is sleeved to the end of the pipe joint 401, and an on-off valve 402 is installed on the pipe joint 401.

[0035] The operation process of the present embodiment is as follows: when in use, the pre-melt tank 1 is arranged above the concrete mixing tank through the connecting frame 3, and then the other end of the discharging pipe 4 is sleeved to the additive inlet pipe of the concrete mixing tank.

[0036] Embodiment 2

[0037] Please refer to Figures 4-5On the basis of embodiment 1, the extrusion assembly 6 is further provided, by using the extrusion assembly 6, the additive in the pre-melting tank 1 can be extruded to a greater extent, the effect of keeping the inside of the pre-melting tank 1 clean is ensured, and the excessive residence of the additive in the inside of the pre-melting tank 1 is avoided.

[0038] Specifically, the inside of the pre-melting tank 1 is provided with a tank groove 103, and the bottom side wall of the tank groove 103 is provided with a bottom groove 104, the upper side wall of the pre-melting tank 1 is welded with a fixing sleeve 602a, and the pre-melting tank 1 is detachably fixedly connected with the telescopic rod 602 through the fixing sleeve 602a, and the telescopic end of the bottom of the telescopic rod 602 is installed with the extrusion disc 601.

[0039] Further, the outer peripheral side wall of the extrusion disc 601 is in sliding fit with the inner wall of the tank groove 103 of the pre-melting tank 1, the extrusion disc 601 and the bottom groove 104 are both provided in a circular truncated cone shape, and the bottom side wall of the extrusion disc 601 is in fit with the inner wall of the bottom groove 104.

[0040] The operation process of the embodiment is as follows: in use, the telescopic rod 602 is extended or retracted, when it is extended, the extrusion disc 601 on the shaft end thereof is pushed to move downward, since the outer peripheral side wall of the extrusion disc 601 is in fit with the inner wall of the tank groove 103, and the bottom side wall is in fit with the bottom groove 104, therefore, the additive in the inner wall of the pre-melting tank 1 can be scraped, on the other hand, the additive in the inside of the pre-melting tank 1 can be extruded to the bottom groove 104, so as to be output to the concrete mixing tank through the discharge pipe 4.

[0041] Embodiment 3

[0042] Please refer to Figures 6-7 In addition to the extrusion of embodiments 1 and 2, the stirring assembly 5 is further provided, by using the stirring assembly 5, the additive can be scraped not only in cooperation with the extrusion assembly 6, but also the stirring area can be automatically extended.

[0043] Specifically, the stirring assembly 5 comprises a rack 501a erected on the tank cover 102, and a motor 501 is installed in the rack 501a, the motor 501 is connected with a stirring rod 502 through a shaft coupling 501a, and four stirring pieces 503 are arranged in an annular array on the outer wall of the stirring rod 502.

[0044] Further, a circular hole 601a is formed at the center of the extrusion disc 601, and the stirring rod 502 is slidably connected to the circular hole 601a. A sliding groove 502a is formed on the outer wall of the stirring rod 502. The stirring member 503 comprises two extension plates 503a, and the two extension plates 503a are rotatably connected by a rotating shaft 503c. The other end of the extension plate 503a is slidably connected to the sliding groove 502a by a sliding shaft 503b. A plate groove 503e for rotatably connecting a hanging plate 503f is formed on the bottom side wall of the extension plate 503a. The middle part of the side wall of the extension plate 503a is connected to the sliding groove 502a by a spring 503d.

[0045] The operation process of the embodiment is as follows: in use, the spring 503d restores to the initial state, and pushes the two extension plates 503a away from the stirring rod 502, so that a triangular shape is formed between the two extension plates 503a and the stirring rod 502. At this time, the hanging plate 503f naturally droops, thereby expanding the stirring space of the stirring rod 502. Since the stirring rod 502 is inserted at the center of the extrusion disc 601, when the extrusion disc 601 slides downward, a pressing force is generated on the stirring member 503, which causes the extension plate 503a to shrink to the side of the stirring rod 502 until the extension plate 503a completely adheres to the outer wall of the stirring rod 502. At this time, the hanging plate 503f naturally droops and is also shrunk into the plate groove 503e, thereby achieving the effect of scraping the additive on the outer wall of the stirring rod 502.

[0046] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details, nor limit the present application to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that the persons skilled in the art can well understand and utilize the present application. The present application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A pre-melting device for concrete additives, comprising a pre-melting tank (1), the upper cover of the pre-melting tank (1) is provided with a tank cover (102), and the upper part of the side wall of the pre-melting tank (1) is inlaid with a feeding pipe (101); characterized in that: The bottom of the pre-melting tank (1) is provided with a support frame (2), and the support frame (2) is provided with a connecting frame (3); the bottom of the pre-melting tank (1) is provided with a discharge pipe (4); the pre-melting tank (1) is further provided with a stirring assembly (5); the stirring assembly (5) comprises a motor (501) arranged above a tank cover (102), and a stirring rod (502) is arranged at the shaft end of the motor (501); a stirring piece (503) is slidably arranged on the outer wall of the stirring rod (502); the stirring piece (503) comprises an extension plate (503a) slidably arranged on the outer wall of the stirring rod (502), and the extension plate (503a) is connected with the outer wall of the stirring rod (502) by a spring (503d); the inside of the pre-melting tank (1) is further provided with an extrusion assembly (6); the extrusion assembly (6) comprises an extrusion disc (601) slidably matched with the inner wall of the pre-melting tank (1), and the upper side wall of the extrusion disc (601) is connected with the upper end side wall of the pre-melting tank (1) by a telescopic rod (602).

2. A pre-fusion apparatus for concrete additives as claimed in claim 1, wherein, The pre-melting tank (1) is connected with the upper side wall of the concrete stirring tank through the connecting frame (3), and the pre-melting tank (1) is connected with the additive feeding pipe of the concrete stirring tank through the discharge pipe (4); a pipe joint (401) is arranged on the upper end of the discharge pipe (4), and a on-off valve (402) is arranged on the pipe joint (401).

3. A pre-melt apparatus for concrete additives as claimed in claim 1, wherein, The upper side outer wall of the tank cover (102) is fixedly provided with a rack (501a), and the rack (501a) is provided with a motor (501); the motor shaft of the motor (501) is synchronously rotationally connected with the stirring rod (502) through a shaft coupling (501b).

4. A pre-fusion apparatus for concrete additives as claimed in claim 3, wherein, The stirring rod (502) extends into the inside of the pre-melting tank (1) through the tank cover (102); a sliding groove (502a) is formed in the outer wall of the stirring rod (502); four sliding grooves (502a) are arranged at four quadrant points of the stirring rod (502).

5. A pre-melt apparatus for concrete additives as claimed in claim 1, wherein, The stirring piece (503) is arranged in one-to-one correspondence with the sliding groove (502a); two extension plates (503a) are arranged in the stirring piece (503); the end of the two extension plates (503a) is rotationally connected through a rotating shaft (503c).

6. A pre-fusion apparatus for concrete additives as claimed in claim 5, wherein, A sliding shaft (503b) is arranged on the other end of the extension plate (503a); the extension plate (503a) is slidably connected with the sliding groove (502a) through the sliding shaft (503b); a spring (503d) is arranged on the outer wall of the side of the middle part of the extension plate (503a) close to the sliding groove (502a); and the extension plate (503a) is connected with the sliding groove (502a) through the spring (503d).

7. A pre-melt apparatus for concrete additives as claimed in claim 1, wherein, Plate grooves (503e) are formed in the bottom outer walls of the front and back sides of the extension plate (503a); hanger plates (503f) are arranged in the plate grooves (503e) at equal intervals; and one end of the hanger plate (503f) is rotationally arranged in the inside of the plate groove (503e).

8. A pre-melt apparatus for concrete additives as defined in claim 1, wherein, The inside of the pre-melting tank (1) is provided with a tank groove (103), and the bottom of the tank groove (103) is provided with a bottom groove (104), the bottom groove (104) and the extrusion disc (601) are both provided in a circular truncated cone shape, a circular hole (601a) is arranged at the center of the extrusion disc (601), and the extrusion disc (601) is in sliding fit with the outer wall of the stirring rod (502) through the circular hole (601a).

9. A pre-fusion apparatus for concrete additives as claimed in claim 8, wherein, The outer wall of the extrusion disc (601) is in sliding fit with the inner wall of the tank groove (103), the bottom side wall of the extrusion disc (601) is matched with the bottom groove (104), the upper end surface of the pre-melting tank (1) is fixedly provided with a fixing sleeve (602a), and the pre-melting tank (1) is detachably fixedly connected with the telescopic rod (602) through the fixing sleeve (602a).

Citation Information

Patent Citations

  • Raw material pre-melting device for concrete additive

    CN217341169U