Hot-fix tape film backing paper tape casting device
By setting multiple doctor blades side by side and adjusting their distance in the casting machine, the problem of not being able to process films of different thicknesses in the existing technology has been solved, and precise control of film thickness and improvement of forming quality have been achieved.
Patent Information
- Application Number
- CN202520629914.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Existing casting machines cannot meet the requirements for processing films of different thicknesses.
Design a hot stamping film base paper casting forming device, which controls the film thickness by adjusting the relative distance between the squeegee and the base tape and using multiple squeegees arranged in parallel to perform gradual extrusion.
It enables precise control of film thickness, improves film forming quality, and avoids the problem of excessive slurry deformation force caused by the extrusion of a single scraper.
Smart Images

Figure CN223948335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of flow -laying, more specifically to a kind of ironing paper film backing flow -laying device. BACKGROUND
[0002] The flow -casting machine is a special equipment for making flow -casting film. The main raw material of the flow -casting machine is mixed with a binder, a plasticizer, a dispersing agent and a solvent to form a slurry with a certain viscosity. The slurry flows from a hopper and is coated on a special base tape by a scraper at a certain thickness. After drying and curing, the film is peeled off from the top to form a green tape. In actual processing, the flow -casting machine may need to process different thicknesses of film due to different usage requirements. However, the existing flow -casting machine cannot meet the demand of processing different thicknesses of film. SUMMARY
[0003] The utility model aims to provide a kind of ironing paper film backing flow -laying device, the relative distance between scraper and base tape can be adjusted, and the thickness of the formed film can be controlled.
[0004] The utility model achieves the above-mentioned purpose by the following technical solutions.
[0005] An ironing paper film backing flow -laying device includes a support and rollers rotatably connected to the front and rear ends of the support. A base tape is connected between the two rollers. A slurry chamber is provided on the support, and the base tape passes through the bottom of the slurry chamber. A plurality of scrapers are provided at the front end of the slurry chamber, and each scraper can be vertically moved to adjust the relative distance between the scraper and the base tape.
[0006] A connecting plate is fixedly connected to the support, and a receiving groove is provided on the connecting plate. The slurry chamber is fixedly connected to the connecting plate, and the base tape passes through the receiving groove.
[0007] The front end and the lower end of the slurry chamber are open. A closure plate is slidably connected to the front end of the slurry chamber.
[0008] A sealing gasket is provided between the contact position of the side wall of the slurry chamber and the closure plate.
[0009] A sliding block is provided on the side wall of the slurry chamber, and a sliding groove is provided on the closure plate. The sliding block is slidably connected in the sliding groove.
[0010] A mounting bracket is fixedly connected to the closure plate, and a lead screw I is threadedly connected to the mounting bracket. The lower end of the lead screw I is rotatably connected to the slurry chamber. The rotation of the lead screw I drives the closure plate to move up and down through the thread.
[0011] The plurality of scrapers are arranged side by side. Adjacent two scrapers are slidably connected to each other. The scraper at the rear end is slidably connected to the closure plate.
[0012] The bottom of the scraper is provided with a guide part arranged obliquely, and the top of the scraper is fixedly connected with a sliding column I;
[0013] The installation support is hingedly connected with a pushing rod, and the plurality of sliding columns I are slidingly connected to the pushing rod;
[0014] The pushing rod is slidingly connected with a sliding column II, the end of the sliding column II is fixedly connected with a limiting plate, the limiting plate is in contact with the pushing rod, the pushing rod is rotatably connected with a screw rod II, and the screw rod II is connected to the installation support through screw connection.
[0015] The beneficial effects of the present application are as follows:
[0016] The distance between the plurality of scrapers and the base strip can be controlled, the thickness of the formed film can be controlled, and compared with the prior art which has one scraper, the plurality of scrapers are arranged side by side in the present application, and the distance between the plurality of scrapers and the base strip gradually decreases from back to front, so that the gradual extrusion of the slurry is formed, compared with the short distance extrusion of one scraper in the prior art, the extrusion of the slurry is completed by one scraper in a short distance, so that the deformation force of the slurry is large, which affects the film forming quality, and the plurality of scrapers prolong the extrusion distance of the slurry, and reduce the extrusion distance of the slurry by each scraper, so that the deformation force of the slurry is small, and the film forming quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described in detail below in combination with the drawings and specific implementation methods.
[0018] Figure 1 is a structure schematic view of a paper film base paper casting forming device of the present application;
[0019] Figure 2 is a side view of a paper film base paper casting forming device of the present application;
[0020] Figure 3 is a structure schematic view of a slurry cavity of the present application;
[0021] Figure 4 is a structure schematic view of a base strip of the present application;
[0022] Figure 5 is a structure schematic view of a slurry cavity of the present application;
[0023] Figure 6 is a structure schematic view of a slurry cavity of the present application;
[0024] Figure 7 is a structure schematic view of a sealing plate of the present application;
[0025] Figure 8It is the multiple scraper structure schematic view of the utility model;
[0026] Figure 9 It is the multiple scraper structure schematic view of the utility model;
[0027] Figure 10 It is the scraper structure schematic view of the utility model;
[0028] Figure 11 It is the scraper structure schematic view of the utility model.
[0029] In the drawing: support 11, connecting plate 12, receiving groove 13, roller 21, base strip 31, slurry cavity 41, closing plate 51, mounting bracket 52, screw rod I 53, scraper 61, sliding column I 62, push rod 81, sliding column II 82, limiting plate 83, screw rod II 84. Specific implementation
[0030] The utility model will be made further detailed explanation in combination with the drawings.
[0031] As Figures 1 to 11 The structure and function of a paper film base paper casting forming device are described in detail below.
[0032] As Figure 1 A paper film base paper casting forming device includes a support 11 and two rollers 21 rotatably connected to the front and rear ends of the support 11 through a bearing with a seat. A base strip 31 is connected between the two rollers 21. A connecting plate 12 is welded to the support 11. A slurry cavity 41 is fixedly connected to the connecting plate 12 by screws. The front end and the lower end of the slurry cavity 41 are both open. An inlet pipe is welded to the upper end of the slurry cavity 41. The slurry is fed into the slurry cavity 41 through the inlet pipe.
[0033] A receiving groove 13 is provided on the connecting plate 12, and the base strip 31 passes through the receiving groove 13. The receiving groove 13 is used to cover and limit the base strip 31. The base strip 31 passes through the bottom of the slurry cavity 41. A servo motor is fixedly connected to the support 11 by screws. The output shaft of the servo motor is connected to one of the rollers 21 through a coupling. When the output shaft of the servo motor starts to rotate, the output shaft of the servo motor drives the roller 21 to rotate through the coupling. The continuous forward movement of the base strip 31 through the bottom of the slurry cavity 41 is driven by the rotation of the roller 21, and the slurry in the slurry cavity 41 is carried away from the slurry cavity 41.
[0034] Further, in order to control the amount of slurry carried away from the slurry cavity 41 when the base strip 31 moves from back to front, as Figure 3 The front end of the slurry cavity 41 is slidably connected to a closing plate 51, as Figure 5 and Figure 7As shown, the sliding mode here is that sliding blocks are fixedly connected on the side of the inner wall of the slurry cavity 41, and sliding grooves are arranged on the side of the closing plate 51, and the closing plate 51 is slidably connected to the sliding blocks through the sliding grooves, so that the closing plate 51 can slide on the slurry cavity 41, thereby controlling the relative distance between the closing plate 51 and the base strip 31, and thereby controlling how much slurry the base strip 31 can take away from the slurry cavity 41;
[0035] Here, as an optimization of the above, a sealing gasket is arranged between the contact position of the side wall of the slurry cavity 41 and the closing plate 51, which can be a rubber gasket commonly used in the prior art to seal, mainly to prevent slurry from flowing out between the side wall of the slurry cavity 41 and the closing plate 51;
[0036] Further, in order to facilitate the lifting of the closing plate 51, a mounting bracket 52 is welded on the closing plate 51, a lead screw I 53 is threadedly connected to the mounting bracket 52, the lower end of the lead screw I 53 is rotatably connected to the slurry cavity 41 through a bearing with a seat, and the lead screw I 53 is in screw transmission with the mounting bracket 52, so that when the lead screw I 53 is rotated, the mounting bracket 52 is lifted in the vertical direction by the screw thread, and the closing plate 51 is lifted by the mounting bracket 52, thereby controlling the relative distance between the closing plate 51 and the base strip 31, and thereby controlling how much slurry the base strip 31 can take away from the slurry cavity 41. The height of the closing plate 51 is fixed by using the one-way transmission characteristics of the lead screw I 53;
[0037] As shown in Figure 1 , 8 and 9, the front end of the closing plate 51 is provided with a plurality of scrapers 61, each of which can be vertically moved to adjust the relative distance between the scraper and the base strip 31, and by controlling the relative distance between the base strip 31 and the scraper 61, the thickness of the film formed is controlled;
[0038] Further, compared with the prior art of providing one scraper 61, a plurality of scrapers 61 are provided side by side in the present application, and the distance between the plurality of scrapers 61 and the base strip 31 decreases from back to front, forming a gradual extrusion of the slurry. Compared with the short distance extrusion of the prior art of one scraper 61, the extrusion of the slurry is completed by one scraper 61 in a short distance, so that the deformation force of the slurry is larger, which affects the film forming quality. The extrusion distance of the slurry is extended by the plurality of scrapers 61, and the extrusion distance of the slurry by each scraper 61 is reduced, so that the deformation force of the slurry is smaller, which ensures the film forming quality;
[0039] The connection between the plurality of scrapers 61 will be described in detail below, as shown in Figure 3As shown, the plurality of scrapers 61 are arranged side by side, the closure plate 51 is provided with a trapezoidal sliding groove I, one side of the scraper 61 is provided with a trapezoidal sliding block, the other side of the scraper 61 is provided with a trapezoidal sliding groove II, the trapezoidal sliding block on one scraper 61 is slidingly connected to the trapezoidal sliding groove II of another scraper 61, and the trapezoidal sliding block on the scraper 61 at the rear side is slidingly connected in the trapezoidal sliding groove I provided on the closure plate 51. Thus, the sliding connection between the plurality of scrapers 61 is completed, so that the plurality of scrapers 61 can move up and down;
[0040] Further, as shown in Figure 8 and Figure 9 The bottom of the scraper 61 is provided with an inclined guide portion, which guides the flow of slurry.
[0041] In order to facilitate the movement of the plurality of scrapers 61, the relative distance between the lower end of the plurality of scrapers 61 and the base strip 31 gradually changes, i.e. from large distance to small distance, forming a gradual guide to the slurry.
[0042] As shown in Figure 8 and Figure 9 The top of the scraper 61 is welded with a sliding column I 62, and the mounting bracket 52 is hinged with a push rod 81. Here, two push rods 81 are provided to consider the balance of force. One end of the push rod 81 is provided with an opening to facilitate the installation of the sliding column 82 II and the sliding column I 62. The plurality of sliding columns I 62 are slidingly connected to the push rod 81. The push rod 81 is slidingly connected with a sliding column II 82. The end of the sliding column 82 II is welded with a limiting plate 83. The limiting plate 83 contacts with the push rod 81. The limiting plate 83 limits the sliding column 82 II, so that the sliding column 82 II cannot rotate, but only slides on the push rod 81. The push rod 81 is rotatably connected with a lead screw II 84 through a bearing with seat. The lead screw II 84 is connected to the mounting bracket 52 through threads. The lead screw II 84 is in screw transmission with the mounting bracket 52. The one-way transmission characteristic of the lead screw II 84 limits the sliding column II 82, so that the sliding column II 82 does not slide when the lead screw II 84 does not rotate.
[0043] When the height of the plurality of scrapers 61 needs to be adjusted, the lead screw II 84 is rotated, and when the lead screw II 84 is rotated, the sliding column II 82 is driven to move up and down through the thread, the sliding column II 82 drives the end of the actuating rod 81 to rotate, so that the actuating rod 81 rotates with the hinged position of the mounting bracket 52, the actuating rod 81 drives the plurality of sliding columns I 62 to move, so that the plurality of sliding columns I 62 move downward, the plurality of sliding columns I 62 drive the scrapers 61 to move downward, the height of the plurality of sliding columns I 62 is positioned by the one-way transmission characteristics of the lead screw II 84, the scraper 61 located at the front end is far away from the hinged position of the actuating rod 81, the radius of rotation of the actuating rod 81 increases from back to front in turn, and then the scraper 61 on the front side moves downward a distance greater than the scraper 61 located on the rear side, so that the plurality of scrapers 61 form an inclined gradient, and the slurry flowing out from the bottom of the closure plate 51 is gradually guided, the plurality of scrapers 61 prolongs the extrusion distance of the slurry, reduces the extrusion distance of each scraper 61 to the slurry, so that the slurry receives a smaller deformation force, and the film forming quality is ensured.
Claims
1. A kind of paper film base paper flow casting device, including support and the roller rotationally connected in the front and rear ends of support, base tape is connected between two rollers, slurry cavity is provided on support, base tape passes the bottom of slurry cavity, it is characterized in that: The front end of the slurry cavity is provided with a plurality of scrapers, each of which can be vertically moved to adjust the relative distance between the scraper and the base strip.
2. A paper film backing cast forming apparatus for ironing paper film backing as claimed in claim 1, wherein: The support is fixedly connected with a connecting plate, the connecting plate is provided with a receiving groove, the slurry cavity is fixedly connected to the connecting plate, and the base strip passes through the receiving groove.
3. A paper film backing cast forming apparatus for ironing paper film backing as claimed in claim 1, wherein: The front end and the lower opening of the slurry cavity are provided, and the front end of the slurry cavity is slidably connected with a closing plate.
4. A paper film backing cast forming apparatus as defined in claim 3 wherein: A sealing gasket is arranged between the contact position of the side wall of the slurry cavity and the closing plate.
5. A paper film backing cast forming apparatus as defined in claim 3 wherein: The side wall of the slurry cavity is provided with a sliding block, and the closing plate is provided with a sliding groove, and the sliding block is slidably connected in the sliding groove.
6. A paper film backing cast forming apparatus for ironing paper film backing as defined in claim 3, wherein: The closing plate is fixedly connected with a mounting bracket, a lead screw I is threadedly connected to the mounting bracket, the lower end of the lead screw I is rotatably connected to the slurry cavity, and the lead screw I rotates to drive the closing plate to move up and down through the thread.
7. A paper film backing cast forming apparatus for ironing paper film backing as defined in claim 6, wherein: A plurality of scrapers are arranged side by side, two adjacent scrapers are slidably connected to each other, and the scraper at the rear end is slidably connected to the closing plate.
8. A paper film backing cast forming apparatus as defined in claim 7 wherein: The bottom of the scraper is provided with an inclined guide part, and the top of the scraper is fixedly connected with a sliding column I.
9. A paper film backing cast forming apparatus as defined in claim 8 wherein: The mounting bracket is hingedly connected with a pushing rod, and a plurality of sliding columns I are slidably connected to the pushing rod.
10. A paper film backing cast forming apparatus as defined in claim 9 wherein: The pushing rod is slidably connected with a sliding column II, the end of the sliding column II is fixedly connected with a limiting plate, the limiting plate is in contact with the pushing rod, the pushing rod is rotatably connected with a lead screw II, and the lead screw II is threadedly connected to the mounting bracket.