Vacuum shaping waterway

By setting multiple rows of evenly distributed corrugated water channels and non-circular cooling water holes inside the shaping plate, the problems of low cooling efficiency and uneven temperature of existing shaping water channels are solved, achieving faster plate cooling and higher production efficiency.

CN223948476UActive Publication Date: 2026-02-27HUBEI PROVINCIAL INSPIRATIONAL PLASTIC MASCH CO LTD
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Patent Information

Application Number
CN202520599069.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-02-27
Estimated Expiration
2035-04-01

AI Technical Summary

Technical Problem

The existing cooling water channel has a small contact area between the cooling surface and the plate to be cooled, resulting in low cooling efficiency and uneven temperature, which affects the cooling and shaping quality of the plate.

Method used

The system employs multiple rows of evenly distributed corrugated water channels within the shaping plate. The cooling water holes are designed to be non-circular, such as square, inverted triangle, or inverted trapezoid, to increase the contact area with the plate. Supports are also installed between adjacent water channels to ensure stability.

Benefits of technology

It improves the uniform distribution of cooling water, increases the cooling contact area, enhances the cooling efficiency and shaping quality of the sheet metal, and increases the production line capacity.

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Abstract

The utility model discloses a vacuum shaping waterway which comprises a plate body, a water inlet pipe and a water outlet pipe, the water inlet pipe and the water outlet pipe are located on the two sides of the plate body and connected to external water circulation equipment, the plate body is provided with a plurality of vacuum adsorption openings connected to external vacuum equipment, and a water inlet main pipeline connected to the water inlet pipe is arranged on one side of an inner cavity of the plate body. A water outlet main pipeline connected to the water outlet pipe is arranged on the other side, away from the water inlet main pipeline, of the inner cavity of the plate body, a plurality of rows of evenly-distributed corrugated water ways are connected between the water inlet main pipeline and the water outlet main pipeline, and the corrugated water ways are provided with cooling water holes with non-circular longitudinal sections. According to the corrugated water path, the distribution of cooling water is more uniform, the cooling and shaping effects are better, the contact surfaces of the cooling water holes and the cooling working surface of the plate body are closer, the contact area is larger, a plate in the plate body can be cooled and shaped more quickly, the speed of the plate passing through the plate body is higher, the cooling efficiency of the plate is improved, and the service life of the plate is prolonged. Therefore, the productivity of a production line is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of setting plate, especially to a vacuum setting waterway. BACKGROUND

[0002] PP hollow plate is polypropylene raw material blending polyethylene raw material through hollow plate production line extrusion molding, and the section of the plate is lattice shape, so it is also called lattice hollow plate, which is widely used in building industry, advertising industry, agriculture, interior decoration, aquaculture and packaging and transportation industry and other related fields. The setting plate on the PP hollow plate production line is the key part of cooling and setting the plate, and the cooling effect of the setting plate directly affects the production efficiency of the production line. The function of the setting plate of the PP hollow plate is to maintain the shape of the PP hollow plate just extruded from the mold and promote its cooling and setting. The setting plate includes an upper setting plate and a lower setting plate. The working surface of the setting plate is distributed with a vacuum groove connected to a negative pressure source. A cooling water pipeline is arranged in the entity of the setting plate. After the plate passes through the mold, it is vacuum adsorbed by the setting plate to fully adhere to the setting plate for heat exchange and smooth forming.

[0003] However, the cross section of the setting waterway in the existing setting plate is a circular structure, and the contact area between the cooling surface and the plate to be cooled is small, which is not conducive to the rapid cooling and setting of the plate, and the cooling efficiency is low. Moreover, the existing setting waterway is composed of multiple axial parallel straight waterways. This structure of multiple parallel straight waterways leaves a certain gap between the straight waterways. Therefore, the surface cooling temperature of the PP vacuum plate is not uniform, the surface brightness is poor, and the quality of cooling and setting is poor. CONTENT OF THE UTILITY MODEL

[0004] To solve the technical problems of the existing technology, such as the small contact area between the cooling surface of the setting waterway and the plate to be cooled, which is not conducive to the rapid cooling and setting of the plate, and the certain gap between the parallel distributed straight waterways, resulting in uneven surface cooling temperature of the plate and poor quality of cooling and setting, the utility model provides the following technical solutions.

[0005] The utility model discloses a vacuum setting waterway, which comprises a plate body, water inlet pipes and water outlet pipes located on both sides of the plate body, the water inlet pipes and the water outlet pipes are connected to external water circulating equipment, the plate body is provided with a plurality of vacuum suction ports connected to external vacuum equipment, one side of the inner cavity of the plate body is provided with a water inlet main pipeline connected to the water inlet pipe, the other side of the inner cavity of the plate body away from the water inlet main pipeline is provided with a water outlet main pipeline connected to the water outlet pipe, a plurality of rows of evenly distributed corrugated waterways are connected between the water inlet main pipeline and the water outlet main pipeline, and the corrugated waterways are provided with cooling water holes with a non-circular longitudinal section.

[0006] As a further technical scheme, the length of the cooling water hole far from the plate is not greater than the length of the cooling water hole close to the plate.

[0007] As a further technical scheme, the cooling water hole is a square water hole.

[0008] As a further technical scheme, the cooling water hole is an inverted triangular water hole.

[0009] As a further technical scheme, the cooling water hole is an inverted trapezoidal water hole.

[0010] As a further technical scheme, a support body is arranged between adjacent corrugated water paths.

[0011] The utility model discloses a vacuum shaping water path, which comprises a plate body, a water inlet pipe, a water outlet pipe, a vacuum suction port, a water inlet main channel, a water outlet main channel and a plurality of corrugated water paths. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is the structure diagram of vacuum shaping water path of the utility model;

[0013] Figure 2 is the inside cutaway schematic view of plate body of vacuum shaping water path of the utility model;

[0014] Figure 3 is the first embodiment schematic view of cooling water hole of vacuum shaping water path of the utility model;

[0015] Figure 4 is the second embodiment schematic view of cooling water hole of vacuum shaping water path of the utility model;

[0016] Figure 5 is the third embodiment schematic view of cooling water hole of vacuum shaping water path of the utility model;

[0017] In the drawing: 1-plate body;2-water inlet pipe;3-water outlet pipe;4-vacuum suction port;5-water inlet main channel;6-water outlet main channel;7-corrugated water path;8-cooling water hole;801-square water hole;802-inverted triangular water hole;803-inverted trapezoidal water hole;9-support body. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model. It should be noted that the examples in the utility model and the features in the examples can be combined with each other without conflict.

[0019] In the description of the utility model, it should be understood that the terms ''upper'', ''lower'' are based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not to indicate or imply that the devices or elements referred to must have a specific orientation, structure and operation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms ''first'', ''second'' and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of the utility model, the meaning of ''a plurality of'' is two or more, unless otherwise specified.

[0020] As Figure 1 shown, the utility model relates to a kind of vacuum shaping waterway, including plate body 1 and the water inlet pipe 2 and water outlet pipe 3 located at the both sides of plate body 1, plate body 1 is the shaping plate of PP hollow plate, for assisting the description of the following corrugated waterway 7 and cooling water hole 8, plate body 1 is connected with the shaping table of prior art, thus it is no longer described in detail.In the embodiment, plate body 1 is lower shaping plate, water inlet pipe 2 and water outlet pipe 3 are connected to external water circulating equipment, for providing cooling circulating water to the plate material of the PP hollow plate to be cooled on the upper surface of plate body 1. Plate body 1 is equipped with several vacuum suction ports 4 connected to external vacuum equipment, and the vacuum suction ports 4 are used for vacuum adsorption to the plate material on the upper surface of plate body 1.

[0021] As Figure 2 and Figure 3 shown, in a preferred embodiment, one side of the inner cavity of plate body 1 is provided with a water inlet main pipeline 5 connected to the water inlet pipe 2, and the water inlet main pipeline 5 extends from one side to the other side along the horizontal direction of the inner cavity of plate body 1. The other side of the inner cavity of plate body 1 away from the water inlet main pipeline 5 is provided with a water outlet main pipeline 6 connected to the water outlet pipe 3, and the water outlet main pipeline 6 extends from one side to the other side along the horizontal direction of the inner cavity of plate body 1, and the water outlet main pipeline 6 is arranged opposite to the water inlet main pipeline 5. A plurality of rows of evenly distributed corrugated waterways 7 are connected between the water inlet main pipeline 5 and the water outlet main pipeline 6, and the corrugated waterways 7 are provided with cooling water holes 8 with non-circular longitudinal section. The cooling water hole 8 is the longitudinal section of the corrugated waterway 7, and the length of the upper end of the cooling water hole 8 is the contact length of the corrugated waterway 7 with the upper surface of plate body 1. Cooling water enters each corrugated waterway 7 evenly from the water inlet main pipeline 5, and the corrugated waterway 7 can be used for cooling the plate material above plate body 1.

[0022] In the example of the present embodiment Figure 3 , the corrugated water channels 7 are arranged in 10 groups and evenly arranged in the horizontal direction of the inner cavity of the plate body 1. The corrugated water channels 7 can make the distribution of the cooling water in the inner cavity of the plate body 1 more uniform, and make the temperature distribution of the upper surface of the plate body 1 more uniform. In this way, the cooling temperature of the plate body 1 relative to the surface of the plate is more uniform, and the cooling and shaping effect of the plate is better.

[0023] In a preferred embodiment, the length of the longitudinal section of the cooling water hole 8 away from the plate is not greater than the length of the side close to the plate, that is, the upper end of the cooling water hole 8 of the present application is closer to the contact surface of the cooling working surface of the plate body 1 and has a larger contact area than the existing circular water hole under the same unit area. This can make the plate in the plate body cool and shape faster, allow the plate to pass through the shaping plate at a faster speed, improve the cooling efficiency of the plate, and thus improve the production capacity of the production line.

[0024] In a preferred embodiment, the cooling water hole 8 is a square water hole 801, and a support body 9 is arranged between adjacent corrugated water channels 7. The square structure of the square water hole 801 can not only increase the length and area of the contact surface of the cooling water and the cooling working surface of the plate body 1, but also the support body 9 between the two adjacent corrugated water channels 7 can effectively support the plate on the upper surface of the plate body 1, thereby ensuring the stability of the vacuum shaping.

[0025] As shown in Figure 4 , in a preferred embodiment, the cooling water hole 8 is an inverted trapezoidal water hole 803. The inverted trapezoidal structure of the inverted trapezoidal water hole 803 can also increase the length and area of the contact surface of the cooling water and the cooling working surface of the plate body 1, and the support body 9 between the two adjacent corrugated water channels 7 can also effectively support the plate on the upper surface of the plate body 1. At the same time, under the same unit area, the inverted trapezoidal water hole 803 has a larger length and area of the contact surface of the upper end and the cooling working surface of the plate body 1 than the square water hole 801.

[0026] As shown in Figure 5 , in a preferred embodiment, the cooling water hole 8 is an inverted triangular water hole 802. The inverted triangular water hole 802 is not limited to the size shown in the figure, and the area of the longitudinal section thereof can be customized and designed according to the cooling requirements of the PP hollow plate. It should be understood that the inverted triangular structure of the inverted triangular water hole 802 can make the length and area of the contact surface of the inverted triangular water hole 802 and the cooling working surface of the plate body 1 larger under the same area, thereby further improving the cooling effect and efficiency of the plate body 1 on the plate.

[0027] The preferred specific embodiments and examples of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments and examples, and various changes or equivalent replacements can be made within the knowledge range possessed by the person skilled in the art without departing from the concept of the utility model, therefore, the utility model is not limited by the specific embodiments disclosed herein, and all the embodiments falling within the scope of the claims of the application belong to the range protected by the utility model.

Claims

1. A vacuum shaping waterway, comprising a plate body (1) and water inlet pipes (2) and water outlet pipes (3) located on both sides of the plate body (1), the water inlet pipes (2) and the water outlet pipes (3) being connected to external water circulating equipment, the plate body (1) being provided with a plurality of vacuum suction ports (4) connected to external vacuum equipment, characterized in that: The plate body (1) is provided with a water inlet main pipeline (5) connected to the water inlet pipe (2) on one side of the inner cavity, and is provided with a water outlet main pipeline (6) connected to the water outlet pipe (3) on the other side of the inner cavity away from the water inlet main pipeline (5), and a plurality of evenly distributed corrugated water channels (7) are connected between the water inlet main pipeline (5) and the water outlet main pipeline (6), and the corrugated water channels (7) are provided with cooling water holes (8) with a non-circular longitudinal section.

2. The vacuum-forming waterway of claim 1, wherein: The length of the cooling water hole (8) on the side away from the plate is not greater than the length on the side close to the plate.

3. The vacuum-formed waterway of claim 1 or 2, wherein: The cooling water hole (8) is a square water hole (801).

4. The vacuum-formed waterway of claim 1 or 2, wherein: The cooling water hole (8) is an inverted triangular water hole (802).

5. The vacuum-formed waterway of claim 1 or 2, wherein: The cooling water hole (8) is an inverted trapezoidal water hole (803).

6. The vacuum-forming waterway of claim 1, wherein: Supporting bodies (9) are arranged between adjacent corrugated water channels (7).